Accelleron Turbocharger A131-R Assembly Instructions Manual Download

Page: 1 / 20

Purpose

The assembly instructions explain how
the turbocharger is fitted to the engine
correctly and without any health and
safety risks.

Target group

The assembly instructions are intended
for engineers and mechanics responsi-
ble for fitting the turbocharger
on the engine.

Assembly Instructions

Turbocharger /

A131-R, A136-R

Original assembly instructions – English

This document is valid for:

A131-R.., A136-R..

Summary of Contents for Turbocharger A131-R

Page 1: ...without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Turboc...

Page 2: ......

Page 3: ...n note 3 1 5 Definition of mandatory signs 4 1 6 Definition of pictograms 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 Turbocharger weight and transportation 9 4...

Page 4: ...g the tur bocharger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assem...

Page 5: ...ron industries com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the...

Page 6: ...otection Table 2 Personal protective equipment to be worn specific to the respective task 1 6 Definition of pictograms Definition of pictograms The following pictograms can occur in this document Thes...

Page 7: ...elf or its accessories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained with...

Page 8: ...d limit u Pay attention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet...

Page 9: ...and risk of falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not...

Page 10: ...d instruction or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or similar substances WA...

Page 11: ...es to the heaviest variant possible Depending on the specification the weight specified on the rating plate may be lower than the standard value specified here Swivel lifting eyes to be used Two swive...

Page 12: ...g 5 Inserting gaskets into the bracket 01 Bracket 04 Slot for O ring 07 Positioning sleeve optional 02 Oil supply 05 O rings CE Compressor end 03 Oil drain 06 Pin optional Pin 06 as installation safet...

Page 13: ...rger to the bracket are not included in the Accelleron scope of delivery Requirements for the threaded rods Fig 6 Requirements for threaded rods 1 Threaded rods on bracket without positioning sleeves...

Page 14: ...aded rods into the bracket with the aid of locknuts 01 3 Remove nuts 01 again 4 3 Fitting the turbocharger with screws Fastening material scope of delivery The screws and positioning sleeves that are...

Page 15: ...osite the bracket and that the oil supply is ensured during operation 1 Make sure that the O rings 03 are undamaged and positioned correctly in the slots 2 Attach the lifting gear to the swivel liftin...

Page 16: ...harger is mounted on the engine support the bolt threads and screw heads must be lightly oiled assumed friction coefficient 0 12 for tightening torque u Remove the lifting gear 4 6 Connecting the turb...

Page 17: ...NING Health protection when handling VCI VCI products are not hazardous in terms of the Ordinance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Observ...

Page 18: ...his case the turbocharger must be in spected by an Accelleron service station and repacked u Inspect the package for damage If the package is damaged the turbocharger must be inspected by an Accellero...

Page 19: ...t that relates to the turbocharger with the identical serial number 02 can be accessed via the website https loreka accelleron indus tries com library The Operation Manual that is valid at the time of...

Page 20: ...n Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visit our website by scanning the QR code Copyright 2023 Turbo Systems Switzerland Ltd Al...