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12

Installation and Maintenance

Service Manual

The drain hose

can't raise

upwards.

Fig.24

Fig.25

Wall

U-shaped curve

Drain hose

(1) The through-wall height of drain hose shouldnt be higher
than the outlet pipe hole of indoor unit.(As show in Fig.25)
(2) Slant the drain hose slightly downwards. The drain hose

can't be curved, raised and fluctuant, etc.(As show in Fig.26)

(3) The water outlet can't be placed in water in order to drain
smoothly.(As show in Fig.27)

Note:

The drain hose can't be fluctuant

The drain 

hose can't 

be fluctuant

The water 

outlet can't 

be fluctuant

The water outlet 

can't be placed

in water

Fig.26

Fig.27

Use vacuum pump

1.Remove the valve caps on the liquid valve and gas valve and
the nut of refrigerant charging vent.
2. Connect the charging hose of piezometer to the refrigerant
charging vent of gas valve and then connect the other charging 
hose to the vacuum pump.
3 . Open the piezometer completely and operate for 10-15min to 
check if the pressure of piezometer remains in -0.1MPa.
4. Close the vacuum pump and maintain this status for 1-2min
to check if the pressure of piezometer remains in -0.1MPa. If the 
pressure decreases, there may be leakage.
5. Remove the piezometer, open the valve core of liquid valve
and gas valve completely with inner hexagon spanner.
6. Tighten the screw caps of valves and refrigerant charging vent.
7. Reinstall the handle.

8.8 Leakage Detection

(1) With leakage detector:
Check if there is leakage with leakage detector.
(2) With soap water:
If leakage detector is not available, please use soap water for 
leakage detection. Apply soap water at the suspected position 
and keep the soap water for more than 3min. If there are air 
bubbles coming out of this position, There's a leakage.

8.9 Check after Installation and Test 

operation

1. Check after Installation

Check according to the following requirement after finishing
installation.

NO.

Items to be checked

Possible malfunction

1

Has the unit been installed 

firmly?

The unit may drop, shake or 
emit noise.

2

Have you done the 

refrigerant leakage test?

It may cause insufficient 

cooling (heating) capacity.

3

Is heat insulation of pipeline 

sufficient?

It may cause condensation 
and water dripping.

4

Is water drained well?

It may cause condensation 
and water dripping.

5

Is the voltage of power 
supply according to the 
voltage marked on the 

nameplate?

It may cause malfunction or 
damage the parts.

6

Is electric wiring and pipeline 

installed correctly?

It may cause malfunction or 
damage the parts.

7

Is the unit grounded 

securely?

It may cause electric 
leakage.

8

Does the power cord follow 

the specification?

It may cause malfunction or 
damage the parts.

9

Is there any obstruction in 

air inlet and air outlet?

It may cause insufficient 

cooling (heating) capacity.

10

The dust and sundries 
caused during installation 

are removed?

It may cause malfunction or 
damaging the parts.

11

The gas valve and liquid 
valve of connection pipe are 

open completely?

It may cause insufficient 

cooling (heating) capacity.

12

Is the inlet and outlet of 

piping hole been covered?

It may cause insufficient 

cooling(heating) capacity or 
waster eletricity.

2. Test Operation

(1) Preparation of test operation

● The client approves the air conditioner installation.
● Specify the important notes for air conditioner to the client.

(2) Method of test operation

● Put through the power, press ON/OFF button on the remote

controller to start operation.

● Press MODE button to select AUTO, COOL, DRY, FAN and

HEAT to check whether the operation is normal or not.

● If the ambient temperature is lower than 16

, the air

conditioner can't start cooling.

8. Installation

8.7 Test and operation

Summary of Contents for GMS Series

Page 1: ...AC Pro GMS Series 9 12K Service Manual Models AWHD 18 ND3MO AWHD 24 ND3MO AWHD 30 ND3MO AWH09QCXD D3DNB8A I FM AWH12QCXD D3DNB8A I FM AWH18QDXF D3DNB8A I FM AWH24QEXH D3DNB8A I FM Refrigerant R410A...

Page 2: ...We reserve the right to correct any clerical errors Copyright 2018 AC pro...

Page 3: ...olong the wire by yourself 11 For the air conditioner without plug an air switch must be installed in the circuit The air switch should be all pole parting and the contact parting distance should be m...

Page 4: ...e resulting in injury 4 During refrigerant recovery make sure that liquid valve and gas valve are fully closed and power is disconnected before detaching the connection pipe If compressor starts runni...

Page 5: ...ctronic leakage detector Pipe pliers Pipe pliers Pipe cutter Screw driver Universal meter Vacuum pump Pipe bender Pipe expander Impact drill Drill head Electric drill Torque wrench Open end wrench Inn...

Page 6: ...the ceiling t least 15cm Space to the wall At least 15cm Space to the wall At least 300cm Space to the obstruction Space to the floor Drainage pipe Space to the obstruction At least 50cm Space to the...

Page 7: ...nd hang the indoor unit Make the bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation...

Page 8: ...cles in 1 Please contact the local agent for installation 2 Don t use unqualified power cord Note No Name 1 Indoor unit 2 Outdoor unit 3 Connection pipe 4 Drainage pipe 5 Wall mounting frame 6 Connect...

Page 9: ...le on the bottom case As show in Fig 4 Fig 3 Left Rear left Right Rear right Fig 4 Cut off the hole Left Right 5 Connect the Pipe of Indoor Unit 1 Aim the pipe joint at the corresponding bellmouth As...

Page 10: ...take down the cover As show in Fig 11 Panel Screw Wiring cover Fig 11 2 Make the power connection wire go through the cable cross hole at the back of indoor unit and then pull it out from the front s...

Page 11: ...torque N m 1 4 15 20 3 8 30 40 1 2 45 55 5 8 60 65 3 4 70 75 5 Connect Outdoor Electric Wire 1 Remove the wire clip connect the power connection wire and signal control wire only for cooling and heati...

Page 12: ...There s a leakage 8 9 Check after Installation and Test operation 1 Check after Installation Check according to the following requirement after finishing installation NO Items to be checked Possible m...

Page 13: ...stant protection E8 During cooling operation compressor will stop while indoor fan will operate During heating operation the complete unit stops Refer to the malfunction analysis overload high tempera...

Page 14: ...ensor hasn t been inserted into the copper tube 17 Limit decrease frequency due to overload F6 All loads operate normally while operation frequency for compressor is decreased Refer to the malfunction...

Page 15: ...ease on IPM Module of outdoor control panel AP1 is sufficient and whether the radiator is inserted tightly If it s no use please replace control panel AP1 31 Overload protection for compressor H3 Duri...

Page 16: ...stop while indoor fan will operate During heating operation the complete unit will stop Supply voltage is unstable 44 Malfunction of complete unit s current detection U5 During cooling and drying ope...

Page 17: ...mainboard broken Malfunction diagnosis process Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted Start Insert the temperature sensor tightly Yes Ye...

Page 18: ...ck if the connection of PG motor control terminal is firm Turn on the unit again measure whether the output voltage on control terminal for PG motor is more than 50V within 1 min after the louvers are...

Page 19: ...mper cap tightly Is malfunction eliminated Is malfunction eliminated Is malfunction eliminated Replace the mainboard with the same model End Yes Yes Yes Yes Yes No No No No No 3 Malfunction of Protect...

Page 20: ...tordischarges slowly The zero cross detectioncircuit of the mainboard is defined abnormal Malfunction diagnosis process Turn power off for 1minute the turn back on The unit returns to normal Conclusio...

Page 21: ...tart check if the connection wire are correctly connected Replace the detecting plate with the same model Is malfunction eliminated Replace the mainboard with the same model The end Yes Yes No 5 Malfu...

Page 22: ...stem System is blocked inside dirt block ice block oil block Y valve no fully open Compressor doesn t work normally Strange noise or leakage occurs Make compressor run normally Casing is too hot Repla...

Page 23: ...ure the voltage between COM and N of the control board of outdoor unit DC notch about 56V Start Y Y Y Y Y Y Y N N N N N N If the unit is operation normal before malfunction Check connection wire of in...

Page 24: ...eplace the compressor Replace the mainboard with the same model End Is the supply voltage too low with overload Is the indoor outdoor heat exchanger dirty or are the air inlet and outlet blocked The f...

Page 25: ...voltage testing circuit on control panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the pow...

Page 26: ...orrectly connect the wires of compressor according to the electric wiring diagram and then turn on the unit Check the connection between the control board and the compressor by referring to the electr...

Page 27: ...nt temperature higher than 53 Normal protection Please operate it when the outdoor ambient temperature is improved Is the radiation of indoor unit After the complete unit is disconnected from the powe...

Page 28: ...refrigerant Malfunction diagnosis process No Yes No No Yes Yes Yes No Power on the unit Is stop time of the compressor longer than 3 minutes Restart it up after 3 minutes Does startup fail Are the wir...

Page 29: ...e outdoor fan Start to run until the power resume normal voltage Charge the refrigerant with service manual Replace compressor Remove malfunction Replace control board AP1 Connect wire well If the com...

Page 30: ...de energized for 20min N N N Y N N Replace control board AP1 End Remove malfunction Check refrigerant if there is leakage please refer to specification Remove malfunction Replace overload protector SA...

Page 31: ...he equipment operate normally before the failure occurs The AP1 voltage detection circuit is at fault Check wiring inside of the indoor and outdoor units Are wires broken Check the communication circu...

Page 32: ...pansion valve damaged If the refrigerant is leaked The compressor overload protection terminal is not connected well with the mainboard If the overload protector is damaged Heat exchange of unit is no...

Page 33: ...vice manual Compressor overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating envir...

Page 34: ...details Malfunction of compressor Compressor can t operate Refer to point 5 of maintenance method for details 9 3 Troubleshooting for Normal Malfunction 1 Air Conditioner can t be Started Up 2 Poor Co...

Page 35: ...place drain pipe Wrapping is not tight Water leaking from the pipe connection place of indoor unit Wrap it again and bundle it tightly 5 Compressor can t Operate Possible causes Discriminating method...

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