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Abt ABT-AEC, Assembly Instructions Manual, Page: 3 / 19

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Assembly Instructions 
ABT-AEC 
PL 71 (4,2 TDI) 

Abt Sportsline GmbH 

p. 3/19 

 

T

ABLE OF CONTENTS

 

1.

 

I

NFORMATION ABOUT ELECTRICAL CONSUMPTION

 .......... 4

 

2.

 

S

COPE OF DELIVERY

 ................................................... 5

 

3.

 

P

REPARATIONS AT THE VEHICLE

................................... 8

 

4.

 

AEC

 BRACKET

 ........................................................... 9

 

5.

 

I

NSTALLATION OF THE  

AEC ...................................... 10

 

6.

 

C

OMPLETION

 ............................................................ 15

 

7.

 

O

VERALL VIEW PASSENGER

´

S SIDE

 ............................ 16

 

8.

 

O

VERALL VIEW DRIVER

´

S SIDE

 ................................... 17

 

9.

 

W

ARNING LAMPS

 ...................................................... 18

 

 
 
 
 

Summary of Contents for ABT-AEC

Page 1: ...Version 25 09 2013 Assembly instructions ABT AEC for PL 71 VW Touareg 4 2 TDI ...

Page 2: ...installed has to be read out Error log entry Please follow the manufacturer s instructions to resolve errors After the rectification it is necessary to once again take a test drive of minimum 30 km Install the ABT AEC only into vehicles which are error free at the time of installation Attention To guarantee optimal function and security of the ABT AEC it is necessary to thoroughly read through the...

Page 3: ...3 19 TABLE OF CONTENTS 1 INFORMATION ABOUT ELECTRICAL CONSUMPTION 4 2 SCOPE OF DELIVERY 5 3 PREPARATIONS AT THE VEHICLE 8 4 AEC BRACKET 9 5 INSTALLATION OF THE AEC 10 6 COMPLETION 15 7 OVERALL VIEW PASSENGER S SIDE 16 8 OVERALL VIEW DRIVER S SIDE 17 9 WARNING LAMPS 18 ...

Page 4: ...charging the battery Furthermore it depends on the age and charging condition of the battery as well as on the outside temperature For vehicles which are used only sporadically it is generally recommended to recharge the battery periodically Thus the battery s durability can be prolonged In case the vehicle is not in use for longer than one week we recommend to replace the AEC with a bridge adapte...

Page 5: ...f delivery Please check for completeness of delivery before starting the installation In case the delivery is incomplete please contact our service team at ABT Sportsline amount picture description 1 ABT Engine Control 1 Wiring harness 1 ABT Power sticker 1 ABT information sticker ...

Page 6: ...Assembly Instructions ABT AEC PL 71 4 2 TDI p 6 19 Abt Sportsline GmbH 1 ABT service book 13 Cable tie 2 Retaining clip 12 mm 4 Lens head screw M5 x 6 4 Spring ring M5 2 Plastic washer nut ...

Page 7: ...Assembly Instructions ABT AEC PL 71 4 2 TDI Abt Sportsline GmbH p 7 19 1 bracket AEC ...

Page 8: ... screen Remove the anti theft device if necessary The Picture shows the engine control units Only the ecu on the left side arrow is affected On the driver s side remove the cellular rubber which is separating the water tank from the motor compartment Remove the marked screw The screw is needed for the re installation Attention while working on the plus terminal If necessary disconnect the battery ...

Page 9: ...Assembly Instructions ABT AEC PL 71 4 2 TDI Abt Sportsline GmbH p 9 19 4 AEC bracket Attach the AEC with the clamps screws M5 x 6 and spring rings to the bracket ...

Page 10: ...L 71 4 2 TDI p 10 19 Abt Sportsline GmbH 5 Installation of the AEC Fix the AEC bracket on the marked hold points Attention while working on the plus terminal If necessary disconnect the battery Fix the bracket as shown in the picture ...

Page 11: ...t the marked screw and fix the holder Attention while working on the plus terminal If necessary disconnect the battery Connect the arm on the partition panel with a plastic washer nut Connect the arm between the engine and the carbody with a plastic washer nut Beware of hot engine ...

Page 12: ...ss see arrow Connect the ABT wiring harness with the ecu Connect the male multipont connector of the ABT wiring harness with the original wiring harness Place it like shown in the picture Place the ABT wiring harness along the partition panel Fix the wiring harness with cable ties The picture shows the view on the passenger s side ...

Page 13: ...I Abt Sportsline GmbH p 13 19 View of the driver s side Replace the cellular rubber on the original place The ABT wiring harness is among the cellular rubber Connect the ABT wiring harness with the AEC Fix the wiring harness on the AEC bracket ...

Page 14: ...connector between the engine and the partition panel The ABT wiring harness has the same connector as an extension Lay and fix the extension like in the picture Connect the extension with the connector and socket of the previously disconnected connector Fix the remaining cable with a cable tie ...

Page 15: ... it if necessary Start the engine Take a test drive Attach the sticker Abt Power to the engine cover and the information sticker to the lock carrier Hint The AEC can be left built in for manufacturer service updates The communication with the tester is not affected by the AEC If the MIL lamp and EPC lamp is blinking by turns there is an error in the ABT AEC Then please contact ABT Sportsline ...

Page 16: ...Assembly Instructions ABT AEC PL 71 4 2 TDI p 16 19 Abt Sportsline GmbH 7 Overall view passenger s side ...

Page 17: ...Assembly Instructions ABT AEC PL 71 4 2 TDI Abt Sportsline GmbH p 17 19 8 Overall view driver s side ...

Page 18: ...Assembly Instructions ABT AEC PL 71 4 2 TDI p 18 19 Abt Sportsline GmbH 9 Warning lamps Malfunktion Indicator Lamp MIL Electronic Power Control EPC Control lamp Preheat ...

Page 19: ...p 19 19 Abt Sportsline GmbH ABT Sportsline GmbH Johann Abt Str 2 D 87437 Kempten Allgäu Tel 49 0 831 5 71 40 0 Fax 49 0 831 7 26 66 info abt sportsline de www abt sportsline de ...

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