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6E. System Operation and Maintenance 

 

6E.1 Safety Precautions and Equipment 

 

Repair and maintenance of the ozone system shall be done under the direction 
of qualified personnel. Qualification shall consist of instruction and training by 

the equipment supplier in the safeguards and procedures necessary for safe 
performance of the work. A certificate of completion of such training shall be 

provided. Repair of Ozone Generator could be performed only at Absolute Ozone 
facilities unless authorized and instructed otherwise by Absolute Ozone personal.  

 
All equipment in an ozone pl

ant (ozone generator, piping, pumps, tanks…) 

coming in contact with gases containing ozone must be maintained free of oil 
and grease.  

Monitoring equipment and alarm system shall be tested and serviced according 

to the manufacturer’s instructions. The plan

ned maintenance of all safety 

equipment is essential to worker safety. 
 

6E.2 Maintenance Requirements 

 
It is the joint responsibility of the manufacturer, supplier and installer of the 

Ozone Generating and handling equipment to determine whether or not the 
system is working properly. The operation and maintenance manual provided 

with the equipment outlines the operating procedures and maintenance 
requirements. 

 
 

6F. Monitoring 

 

6F.1 Location of Monitors 

 

Ambient ozone detection monitors shall be located to monitor ozone room air 
and production/plant room air for indoor applications. 

 

6F.2 Monitoring Equipment 

 
Proper Ozone Monitoring equipment should be use to protect personnel from 

dangerous levels of ozone exposure. Absolute Ozone could provide suitable 
ozone monitoring at customer request. 

 

 

6G. First Aid Procedures 

 

6G.1 General Information 

 

1. 

DO NOT PANIC. If exposure to gaseous ozone causes headaches or 

shortness of breath, immediately remove the worker to a fresh-air 

Summary of Contents for ATLAS Series

Page 1: ...ABSOLUTE OZONE OZONE GENERATOR Models ATLAS TITAN MAGNUM 25 200 OPERATOR S MANUAL Absolute Ozone 10712 181 Street Edmonton Alberta T5S 1K8 Canada 780 486 3761...

Page 2: ...ECTION 4 Maintenance and Service 11 4A Preventative Maintenance 11 4B Troubleshooting 11 SECTION 5 Replacement Parts 13 SECTION 6 Ozone Overview and Safety Procedures 13 6A Ozone Use and Technology Ov...

Page 3: ...ical Ozone Injection System Diagram 21 SECTION 1 General Information IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS Read this manual completely before operation of ATLAS TITAN M...

Page 4: ...one Output as specified in supplied performance chart g h Gas Flow Rate min 0 05 SLPM Gas Flow Rate max as specified in supplied performance chart SLPM By Weight 03 5 12 6 14 for ATLAS TITAN 25 100C M...

Page 5: ...vent Ozone Generator flooding Please note Non return valves check valves do not provide 100 protection to ozone generator We do not recommend installing ozone generator without this device Ozone Injec...

Page 6: ...ical power and required gas connections and cooling air to the Ozone Generator Do not obstruct cooling air vents of the Generator Unit could be installed indoors outdoors if protected from weather ele...

Page 7: ...ate for ozone and oxygen applications Connect the Ozone Generator according to indications on input and output bulkheads All efforts should be made to protect the generator from exposure to excessive...

Page 8: ...ol terminals to enabling operator ambient ozone monitor or PLC to remotely switch the Ozone Generator On or Off This contacts have to be connected to dry contact only not connected to the ground on an...

Page 9: ...normally open for the generator to be On and closed to stop the Ozone production That switch has to be connected to dry contacts only not connected to the ground on any kind or to any voltage source...

Page 10: ...trol SECTION 3 Operation 3A Control Panel Overview 1 Green LED Power On 2 Red LED Safety Shutoff Remote Control Off 3 Power On Off Switch 4 Ozone Production Adjustment Dial 1A 120 240VAC 24VDC Remote...

Page 11: ...or Performance Test chart Now the generator is in optimum production mode and ozone should be flowing though the system 3C System Shutdown 1 Turn the potentiometer fully counterclockwise 2 Turn the Oz...

Page 12: ...oltage and install power conditioning devices if necessary SECTION 4 Maintenance and Service 4A Preventative Maintenance Generally the ATLAS TITAN MAGNUM 25 200 are maintenance free although it is use...

Page 13: ...it out by running oxygen though the generator without power that could take from a few hours to several days Do not power the generator unless absolutely sure that it is dry Running the generator with...

Page 14: ...g compares the strengths of several common oxidizing reagents EOP vs Cl2 Elemental Fluorine 2 25 Hydroxyl Radical 2 05 Ozone 1 52 Hydrogen Peroxide 1 30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxid...

Page 15: ...eous ozone to which workers may be exposed is 0 1 ppm averaged over 8 hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concentration of 5 0 ppm ozone in a...

Page 16: ...lations Do not bury the electrical cord To reduce risk of electrical shock replace damaged cord immediately 6C 4 Fire Hazards Ozone is nonflammable Decomposition of ozone into oxygen gas O2 can increa...

Page 17: ...e atmosphere Personnel should leave the affected area until levels are returned to below 0 1ppm 6D 4 Respiratory Protection A disposable respirator 3M N95 8214 8514 Minneapolis MN www 3m com is recomm...

Page 18: ...urer s instructions The planned maintenance of all safety equipment is essential to worker safety 6E 2 Maintenance Requirements It is the joint responsibility of the manufacturer supplier and installe...

Page 19: ...reathing has been restored 5 Send for medical assistance immediately 6 If absent begin cardiopulmonary resuscitation CPR 6G 3 Eye Contact 1 Effective irrigation should start immediately Eyes should be...

Page 20: ...e defective in materials or workmanship within Five 5 years from data of original purchase Parts are covered under the Five 5 year warranty when and only when required operating conditions and procedu...

Page 21: ...PARTICULAR PURPOSE AND SUCH WARRANTIES ARE HEREBY DISCLAIMED AND g ABSOLUTE OZONE SHALL NOT BE LIABLE UNDER ANY CIRCUMSTANCES FOR LOSS OF USE OF SUCH PRODUCTS LOST PROFITS DIRECT DAMAGES INDIRECT DAM...

Page 22: ...ller Mechanical Contractor 3 Serial and date of purchase 4 The date of failure 5 A description of the failure 6 All shipping documents should clearly state Warranty Repair and indicated RMA number Abs...

Page 23: ...ensions and mounting hole dimensions Dimensions 14 x 26 5 x 7 Mounting holes dimensions W12 x H27 7 8 7 ATLAS 25 100 Ozone Generator dimensions and mounting hole dimensions Dimensions 14 x 15 x 7 Moun...

Page 24: ...23 Comment All System Components and Materials have to be Ozone Compatible 8 Typical Ozone Injection System Diagrams for Water Treatment...

Page 25: ...24 Comment All System Components and Materials have to be Ozone Compatible 9 Notes...

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