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_____________________________________________________________________________________________________________________ 
Absolute Measurement Ltd. (T/A CMC Controls) 
t: (0) 1732 763278 

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[email protected]

 | w: absolutemeasurement.co.uk

 

Unit 19 

| Silver Birches Business Park | Aston Road | Bromsgrove | B60 3EU 

 

 

 

6

 

Transducer Instruction Manual 

Range:   

Ultra 

Type: 

 

CLT 

Revision:   

V1.0 

 

2.9 

Temperature Compensation and Shaft Expansion 

 
The transducer is supplied with a temperature compensation network which is in series with Pin A, the 
output signal lead. The compensation circuit will operate correctly only when used with a tension indicator 
or controller supplied by CMC Controls. The transducer can accommodate sensing roller shaft expansion 
due to normal temperature changes. The transducer, sensing roller and machine structure should all 
therefore be at normal room temperature during installation. 

2.10  Hazardous Area Installation - Intrinsic Safety 

 
CMC Controls tension transducers can be located in a hazardous area to provide an Intrinsically Safe 
installation to EN 50039 when a proprietary Zener Barrier module, Part Number 4503, is used. Tension 
transducers are passive components and are classified as simple apparatus by EN 50014. Strain gauge 
transducers (load cells) will be damaged if subjected to the 500 volt insulation test required by EN 50020. 
To comply with Intrinsic Safety regulations the body of the transducer must be bonded to the IS earth 
using 4 square millimetre green/yellow insulated cable. Consult CMC Controls for more information. 
 

NOTE

  It is the responsibility of the user to ensure that all relevant safety regulations are complied with. 

The integrity of all connections particularly the earth should form part of any maintenance procedure. 

2.11  Single Transducer Operation 

 
Most web tension installations require two transducers, each supporting one end of the sensing roller 
shaft and the transducer output signals are summed to give a measurement of Total tension. For those 
installations where only one transducer is required a Dummy Transducer, Part Number 4431, may be 
needed to complete the full Wheatstone bridge. For single transducer installations the MWF calculation, 
see below, should be derated by a factor of 1

.

5, consult CMC Controls for more information. 

3.

 

Transducer Force (MWF) Calculation 

 

 

 
 
The  formula  for  calculation  of  the  transducer  maximum  working  force  (

MWF

)  or  force  rating  allows  a 

100% overload for tension transients or a tight edge to the web. 
 
Remember to use the correct units. 
 
 
 
 

Summary of Contents for CLT

Page 1: ...Transducer Instruction Manual Range Ultra Type CLT Revision V1 0 ...

Page 2: ...f Transducer Mounting Location 2 2 2 Installation Precautions 3 2 3 Mounting Surface Preparation 3 2 4 CLT SCM Installation 3 2 5 CLT FLCM Installation 4 2 6 CLT PBCM Installation 4 2 7 CLT BRCM Installation 4 2 8 Sensing Roller Installation 5 2 9 Temperature Compensation and Shaft Expansion 6 2 10 Hazardous Area Installation Intrinsic Safety 6 2 11 Single Transducer Operation 6 3 Transducer Force...

Page 3: ...ch convert this force into an electrical signal This signal is a combination of tension force and sensing roller dead weight The dead weight of the roller is zeroed out electrically in the indicator or controller leaving the tension force signal only to be amplified to give a true display of measured tension 2 Installation 2 1 Selection of Transducer Mounting Location The transducer must be mounte...

Page 4: ...moved from the transducer before the machine is transported to prevent excessive shock being transmitted through to the transducer Failure to carry out these precautions could seriously damage the transducer and invalidate the warranty 2 3 Mounting Surface Preparation The mounting surface for the transducer should be rigid flat and clean Prepare the machine frame or mounting surface by removing an...

Page 5: ... The cable connector should bisect the web wrap angle Secure the transducer firmly to the machine frame with four mounting bolts 2 6 CLT PBCM Installation Mount the transducer and fix firmly to the machine frame with two fixing bolts Loosen but do not remove the four socket head screws retaining the lockplate on to the rear of the transducer Rotate the transducer body so that the tension resultant...

Page 6: ... a choice of adaptors with bores of 17 20 25 30 and 35mm diameter to accept a shaft to which a tension sensing roller or guide pulley can be mounted as shown below Two set screws at 90 degrees are used to hold the shaft in place The tension sensing roller or guide pulley should be dynamically balanced when the roller speed exceeds 300 RPM as excessive vibration can damage the transducer Any out of...

Page 7: ... are passive components and are classified as simple apparatus by EN 50014 Strain gauge transducers load cells will be damaged if subjected to the 500 volt insulation test required by EN 50020 To comply with Intrinsic Safety regulations the body of the transducer must be bonded to the IS earth using 4 square millimetre green yellow insulated cable Consult CMC Controls for more information NOTE It ...

Page 8: ...s or tension snatches may cause permanent damage The ultimate overload capability before breakage is 300 bearing damage may occur before this 4 1 High Output Signal With No Tension 1 Check for correct wiring to the transducer 2 Check cables and connectors for good continuity with an ohm meter do NOT use a megger 3 The transducer may have too low a MWF replace with a higher MWF transducer or reduce...

Page 9: ...ducer mounting 2 Check that the shaft clamp and transducer mounting bolts are secure 4 5 Transducer Strain Gauge Resistance The transducer has semiconductor strain gauges in a full bridge configuration The gauge resistances measured at room temperature with no load are shown in the table below Measurements taken between the following wires Corresponding M12 Connector Pins Target Resistance Alumini...

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