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ABSCO SHEDS J30302G, Assembly Instructions Manual

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ABSCO SHEDS J30302G Assembly Instructions Manual Download Page 17

6. DOOR PANEL ASSEMBLY

 PAGE 17

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15

CUSTOMER SUPPORT - 800-305-4436

    

      

91A

91A

A

B

Premier Garden Shed -

Model: J30302G

INSTRUCTIONAL

VIDEOS

NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for
proper alignment. position each hasp centrally over the padbolt shaft, and drill holes with No. 30 Drill and secure

with screws

NOTE: 8/32in CSK Nuts and bolts (supplied) will require

enlarging the hinge hole using a 11/64in drill bit

USE 4 x 8/32in BOLTS & NYLOC
NUTS TO SECURE PADBOLT

    TO DOOR

INSERT 91A JAMBS UNDER THE CHANNELS AROUND THE DOOR

Summary of Contents for J30302G

Page 1: ...onal video library at www abscosheds com au USA or contact Customer Support 800 305 4436 At ABSCO Industries we are always looking to be number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au WHEN LAYING YOUR CONCRETE SLAB ENSURE THERE IS A REBATED EDGE 1in DEEP AROUND THE PERIMETER CONCRETE SLAB REBATED EDGE CHANNEL CONCRETE SLAB 3in WID...

Page 2: ...g of assembly methods and associated details Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on the following pages Some parts may have sharp edges It is advisable to wear gloves when handling these items and safety glasses if drilling holes Sensible shoes are highly recommended Do not erect your shed in windy conditions ensure that ...

Page 3: ...ET 36R 2 90A 1 91A 4 87A 4 15A 2 PEAK BRACE 2 CHANNEL 84L 58B 1 CHANNEL 58A 2 CHANNEL WITH HINGES COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY STEEL SHEET 34A 2 STEEL SHEET A 1 89C 1 89A 2 STEEL SHEET 38R 2 STEEL SHEET 45A 8 STEEL SHEET 38L 2 STEEL SHEET B 1 Part No Here Part No Here Part No Here Part No Here COMPONENTS PACKING LIST CHECK OFF ALL COMPONENTS 220 P...

Page 4: ...8 8 32in NYLOC NUT BOLT SET SECURE TWO PADBOLTS TO DOOR SHEET 220 SELF TAPPING SCREWS 3 DOOR PADBOLT 2 DOOR PADBOLT HASP 1 ASSEMBLY INSTRUCTIONS COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY CONTENTS OF FITTINGS PACKET COMPONENTS PACKING LIST CONT CHECK OFF ALL COMPONENTS 12A 2 DOOR STRAP 6 1 2in L 22A 8 1 1 SELF DRILLING HEX HEAD TEK SCREWS NO HOLE REQUIRED No 30...

Page 5: ... 1 1 1 1 4 2 1 RIDGE BEAM THESE COMPONENTS ARE TO BE JOINED TO THESE COMPONENTS 1 1 1 1 4 2 1 CHANNEL 55BR 81BR 81AR 60AR 97AR 55AR RIDGE BEAM COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY CSJ QTY 10 ZARSP 1 CHANNEL JOINER 7 7 8in L RIDGE BEAM JOINER CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL 81BR JOIN 81BL JOIN 55BR JOIN 5...

Page 6: ...d of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click STEP 3 Join the second channel to the CSJ by positioning the JOIN end of the channel at the center of the CSJ on an angle Push the CSJ into the channel until you here a click The joined channels should now look like the picture above with the CSJ positioned equally inside of the joined channels FINI...

Page 7: ...ETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS PART CSJ 81BL 81BR 55BR 55BL 55CL 55CR 55AR 55AL 60AL 60AR 81AR 81AL 4 X 81AR 4 X 81AL 2 X 60AL 1 X 55AR 1 X 55AL 1 X 55CR 1 X 55CL 1 X 55BR 1 X 55BL 1 X 81BR 1 X 81BL NOTE SOME CHANNELS HAVE HOLES IN THEM YOU WILL NEED TO RE DRILL HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS HOLES ON THE CHANNELS YOU ARE CONNECTING STEP 1 PRE ASS...

Page 8: ... RIDGE BEAM 2 2 2 PAGE 8 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 STAGE 1 PUSH RIDGE BEAMS TOGETHER MAKE SURE THERE IS A 2 OVERLAP OF THE RIDGE CAP STAGE 2 INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS MAKE SURE JOINER HAS 8 55 64 IN EACH RIDGE CAP PLACE TEK SCREWS IN 2in INCREMENTS FROM SAID END REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RID...

Page 9: ...ION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 TEK SCREW DRIVER BIT QTY 1 QTY 8 QTY 2 QTY 1 SELF DRILLING TEK SCREW ZARSP PARTS 97AL 97AR STEP 2 PRE ASSEMBLY OF SPLICED RIDGE BEAM 97AL 97AR 5 8in 7 7 8 PART 97A 5 8in THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 2in ...

Page 10: ...l J30302G 87A 60A 14A 87A 81A 87A 87A VIEW OF ROOF COMPONENTS 14A 81A 97A 45A 45A 45A 45A 45A 45A 45A 45A PAGE 10 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 INSTRUCTIONAL VIDEOS ...

Page 11: ...VIEW OF WALL COMPONENTS Premier Garden Shed Model J30302G PAGE 11 INSTRUCTIONAL VIDEOS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 ...

Page 12: ...e of concrete slab Each perimeter channel must finish flush with the edges of the sheets the snap tite system allows adjustment for this process by simply tapping the channel along the sheets until each end is neatly flush Join components together with one screw at this location only as some channel sections have extra holes that are not required for this model of garden shed Do not join component...

Page 13: ...OMER SUPPORT 800 305 4436 55B 81B Premier Garden Shed Model J30302G INSTRUCTIONAL VIDEOS TRIM THE TIP OF EACH SHEET OR BEND OUT OF THE WAY TO ALLOW CHANNELS TO FIT HARD UP TO THE EDGE OF THE SHEET 30A 31A 31A 30A 36L 38L 38R 36R 84R 81A 84L 15A LAY SHEETS OUT AS SHOWN LAY SHEETS OUT AS SHOWN INSTALL PEAK BRACE WITH OVERHANG FITTING INSIDE SHED ...

Page 14: ...T NO 81A FITTED 3 ROOF PANEL ASSEMBLY 2 Required PAGE 14 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 Premier Garden Shed Model J30302G INSTRUCTIONAL VIDEOS 45A 45A 45A 45A 87A 81A 87A 60A LAY SHEETS OUT AS SHOWN ...

Page 15: ...OOR PANEL ASSEMBLY 25 32in FLANGE 58C 58C 58C 12A 58C 58A 58A 19 32in FLANGE A B 89C 58B A B FOUR HOLE SET FOR PADBOLT CONNECTION ATTACH 58A AND 58B TO SHEET B SO THAT THE 25 32in SIDE OF THE CHANNELS ARE ON THE OUTSIDE OF SHEET B ENSURE CHANNEL 58C OUTER FLANGE SITS OVER UPRIGHT CHANNEL FLANGE ATTACH 58C CHANNELS AS DESCRIBED ON PAGE 12 ATTACH 89C WITH COLORED SIDE FACING OUT ...

Page 16: ...IDEOS 89A 89A 55A 90A 79A 55C 34A 34A NOTCH ON JAMB 90A FITS OVER JAMB 89A AND 89B AND NOTCH ON 89B AND 89A FITS OVER 55A NOTCH ON JAMB 89A AND 89B FITS OVER CHANNEL 55C AND CHANNEL 79A INSERTS INTO 55C WITH SHORTEST SIDE FACING OUT DO NOT INSTALL THIS SCREW OR THE TOP EQUIVALENT UNTIL CHANNELS 55A AND 55C ARE INSTALLED 79A 55C 89A LAY SHEETS OUT AS SHOWN 55A 55A 90A 89A ...

Page 17: ...o connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill holes with No 30 Drill and secure with screws NOTE 8 32in CSK Nuts and bolts supplied will require enlarging the hinge hole using a 11 64in drill bit USE 4 x 8 32in BOLTS NYLOC NUTS TO SECURE PADBOLT TO DOOR INSERT 91A JAMBS UNDER THE CHANNE...

Page 18: ...OS 7 PANEL CONSTRUCTION NOTE Take care to ensure that both front and rear wall panels are not positioned upside down The top channel of each panel is pre punched for attaching roof sheets the bottom channels are not SIDE WALL PANEL CHANNELS FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL CHANNELS CHANNEL TYPE 60A THIS END CHANNEL TYPE 81A THIS END 97A ...

Page 19: ...EL WITH ONE SCREW AT EACH END MOVE THE OTHER ROOF PANEL INTO POSITION AND SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END ROOF CONSTRUCTION PAGE 19 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 Premier Garden Shed Model J30302G INSTRUCTIONAL VIDEOS INSIDE VIEW OF FIXING ...

Page 20: ...ES FOR BOTH AS SHOWN GABLE CAPS PAGE 20 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL J30302G 19 06 15 CUSTOMER SUPPORT 800 305 4436 14A Premier Garden Shed Model J30302G INSTRUCTIONAL VIDEOS ANCHORING OF SHED LOCATION OF 12 CONCRETE ANCHORS EACH ANCHOR CONSISTS OF ONE NUT BOLT DYNABOLT AND STEEL ANGLE DRILL A 25 64in HOLE INTO THE WALL SHEET DRILL A 25 64in HOLE INTO THE CONCRETE ...

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