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Absco Industries

Assembly Instruction Manual

ABSCO SKILLION CARPORT

MODEL: CPSN2

3.00mW x 5.50mD x 2.37mH

Model: CPSN2

24/11/22

1  

 

 

AU: 1800 029 701

N Z: 0800 466 444

[email protected]

www.abscosheds.com.au

For construction in non-cyclonic areas

Wind rating: N2 as per AS4055-2021
If you require a higher wind rating please contact 
us: [email protected] or 1800 029 701

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3000 mm

5500 mm

1355

1355

2790

2660 inside posts

2850

2720 inside

6265 diagonal

75

75

Concrete slab & footings detailed 
in engineering drawings pg 15,16

Summary of Contents for CPSN2

Page 1: ... in non cyclonic areas Wind rating N2 as per AS4055 2021 If you require a higher wind rating please contact us admin absco com au or 1800 029 701 DOWNLOAD OUR APP FOR ASSEMBLY VIDEOS PLEASE LEAVE A REVIEW Tell us about your experience Visit www abscosheds com au review 3000 mm 5500 mm 1355 1355 2790 2660 inside posts 2850 2720 inside 6265 diagonal 75 75 Concrete slab footings detailed in engineeri...

Page 2: ...rts lists on the following pages prior to commencement To prevent damage in transit some components may be packed inside others almost hidden Carefully examine inside each component to ensure that you have located every item If a discrepancy is found contact Absco Industries immediately Safety Notes The assembly of this product requires some lifting of heavy objects Two person lifts are required S...

Page 3: ...187 4 ANGLE BRACE 30 x 30 1395 mm ZACO 121 2 COLUMN BRACKET LEFT BKT 07 L 2 COLUMN BRACKET RIGHT BKT 07 R 2 STEEL POST 65 x 65 RHS 2200 mm COL 07 2 STEEL POST 65 x 65 RHS 2250 mm COL 08 1 PVC DOWNPIPE 1200 mm RWG 13 1 PVC DOWNPIPE 1880 mm RWG 14 Bend each column bracket along the slotted centre line holding at the points shown Apply sufficient pressure to form a 90 degree angle along the bend line...

Page 4: ...BKT 02 12 STRAP ZACO 126 4 JA2 BRACKET ZACO 129 4 JA1 BRACKET ZACO 130 4 JA3 BRACKET ZACO 131 2 JP PLATE ZACO 179 1 PVC DOWNPIPE 45 FITTING RWG 01 2 PVC DOWNPIPE 90 FITTING RWG 02 1 PVC DOWNPIPE DROP RWG 17 FITTINGS PACK 1 PHILLIPS HD DRIVER BIT FAST 038 16 BOLT M10 x 80 mm NUT FAST 022 72 BOLT M10 x 20 mm NUT FAST 018 180 M10 WASHER FAST 017 8 DYNABOLT 10 x 50 mm FAST 015 140 WAFER HD TEK SCREW F...

Page 5: ... called out detail to follow Note Not all components have the part number printed on them These can be identified by their size and description in COMPONENT LIST Edge beams are also guttering diverting water to rear Downpipe pg 14 FRONT 2250 mm 2200 mm BKT 07 R BKT 07 L BKT 07 L COL 07 COL 08 COL 08 BKT 07 R COL 07 COL 07 ZACO 116 ZACO 115 ZACO 115 ZACO 116 ZACO 114 ZACO 114 ZACO 121 ZACO 121 ZACO...

Page 6: ...ms 2x ZACO115 2x ZACO116 2x ZACO187 Edge cross beams are joined using their splice plate M10 x 20mm bolts nuts and washers as shown It s best to have the nut on the inside of the beam 2x Side Beams 5500 mm long ZACO 115 ZACO 116 ZACO 187 1 bolt fitted Each splice plate needs 8 bolts 4 per end M10 WASHER M10 x 20 BOLT EDGE BEAM ZACO187 SPLICE PLATE M10 NUT ...

Page 7: ...m 3000 mm long The joiner angles should be positioned on the inside of the edge beams ZACO129 goes to the tall side and ZACO130 the short side Hold with G clamps and fastened with tek screws from the outside of the edge beams Also fasten the bottom overlap with three tek screws Seal all joints with water proof sealant such as silicone as these beams are an internal gutter system The overall dimens...

Page 8: ...t the rear posts are 50mm shorter than the front Mark these four hole positions of the BKT07 on the beam and then drill 10 mm holes Don t fasten these brackets yet just make the holes for now Therefore to keep the posts vertical the BKT07 need to be inset 6 mm at their front most edge as shown below Make sure the side of the BKT07 with these four holes along the top edge are put to the side beam 1...

Page 9: ...as a template drill this 10mm hole in the top of each post Make sure the top edges are flush before marking drilling This hole will be used as a pivot to stand the structure later BKT07 R shown Again using the BKT07 as a template drill these four holes through both sides of the posts and then fasten with four of the longer M10 x 80 mm bolt and a nut with washers both sides 2200 mm Posts 2250 mm Po...

Page 10: ... orientated with the single hole to the ground and they re on the front and rear faces of the post Join the 2720 mm cross beam to the top brackets of the front posts with four M10 x 20 mm bolt and a nut with washers per sides Repeat this step for the rear posts too Fasten with four of the M10 x 20 mm bolt and a nut with washers both sides Above shows the bolt inserted from inside the post Use a sp...

Page 11: ...and a nut with washers both sides Make sure these are flush with the top face of the cross beam to achieve a level surface to attach the roof sheets to Position the ZACO179 joiner plate on the side beam to the dimension shown above and drill two 10mm holes in the beam using it as the template Move the ZACO179 inside the beam and to act as a large washer for the bolts Secure cross beams to the side...

Page 12: ... the sections to move when lifted With one person holding each post begin to carefully lift the roof structure Continue lifting until a second bolt can be fastened to the top bracket and edge beam Secure all four M10 x 20mm bolts with a nut and washer both sides FRONT POSTS Repeat these steps for the other cross beam assembly Now go around and full tighten all nut and bolt connections including sp...

Page 13: ...sten with a screw in every flat pan into the framing Slip a neoprene washer onto the tek before screwing for a water tight connection The long edges of the sheeting should be hard up against the inside of the side edge beams secure along edges at 150mm centres after all four rows of sheet have been fixed Where the rear row of sheeting overlaps the front row and a cross beam fasten with a tek screw...

Page 14: ...the down pipe assembly RWG02 RWG13 RWG02 with PVC solvent welding cement Position over the gutter drop and align with post Drill two 3 mm holes through both sides of the PVC elbow and into the gutter drop and then fasten with two tek screws Fit one end of downpipe RWG14 with the elbow RWG01 at trim the other end to the desired height Fix with PVC solvent welding cement Bend two 270 x 25 mm flat st...

Page 15: ...volume of concrete equivalent to that specified above This drawing is to be read in conjunction with 06205 003 CP03 ROOF PLAN 1 25 TABLE A GROUP B1 BMT B2 BMT B3 BMT B4 BMT COLUMN BRACKET BMT COLUMN WALL THICKNESS BOLT GRADE HD BOLTS FOOTING SIZE 1 1 0 0 8 1 0 1 0 1 2 1 6 8 8 8 D10 700 x 700 x 600 N2 WIND CLASS ONLY NOV 2022 SIDE ELEVATION 1 25 END ELEVATION 1 25 SECTION 1 Scale 1 25 B1 B2 B2 B3 B...

Page 16: ...ARDS AS 1170 Parts 1 2 loading Codes AS 4600 Cold Formed Steel Structures Code AS 1562 Design and Installation of Sheet Roof Wall Cladding AS 1111 1112 Metric Hexagon Commercial Bolts Screws AS 2312 Guide to the Protection of Iron Steel AS 4100 Steel Structures Code AS 2870 Residential Slabs Footings AS 3600 Concrete Structures 50 x 50 x 1 0 angle x 45 long 2 teks each leg 50 x 50 x 1 0 angle x 45...

Page 17: ...arrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which ar...

Page 18: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 19: ...tions such as extreme heat or cold The product should only be used for storing items such as gardening equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the produ...

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