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Absco Industries

Assembly Instruction Manual

ABSCO HIGHLANDER SHED

MODEL: 45232HK

4.48mW x 2.26mD x 2.25mH

Model: 45232HK

03/09/2018

1.2

18  

 

 

FRONT PANEL ASSEMBLY

DOUBLE DOOR PANEL - 1 required.

HJ1

HJ1

55A

90A

79A

55C

SN

APT

 

TE

i

SN

APT

 

TE

i

SN

APT

 

TE

i

SN

APT T

E

i

H34

H35

Summary of Contents for 45232HK

Page 1: ...ing please contact us admin absco com au or 1800 029 701 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL 23151GK 21 11 2017 CONCRETE SLAB 2360mm 1620mm FRONT 2 26m SIDE 1 52m HEIGHT 1 95m We thank you for choosing an Australian made shed For further assistance please visit our detailed instructional video library at Http www abscosheds com au watch videos At ABSCO Industries we are always ...

Page 2: ...elected your site you will need to lodge a site plan to your local council SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page If using a rebated slab ensure that all frame uprights are trimmed 25mm TOOLS REQUIR...

Page 3: ...ENT DESCRIPTION PART No CHECK QTY QTY 12 1 STEEL SHEET 2034mm X 711mm H34 2 2 4 1 STEEL SHEET 2034mm X 711mm H35 1 FITTINGS ACCESSORIES PACKET SEE PAGE 6 STEEL SHEET 1170mm X 773mm 49A 1 1 97AL RIDGE BEAM L 1521mm 97C RIDGE BEAM L 1513mm 13A BRACE L 393mm GABLE R H L 1105mm 17R GABLE L H L 1105mm 17L 1 1 STEEL SHEET 1974mm X 773mm E STEEL SHEET 1974mm X 773mm F ZARSP 1 RIDGE BEAM JOINER L 450mm 17...

Page 4: ...L CHANNEL L 1496 5mm 1 1 1 55CL CHANNEL L 1496 5mm 55BL CHANNEL L 1496 5mm 1 2 2 81BL CHANNEL L 1496 5mm 81AL CHANNEL L 1496 5mm 2 60AL 2 CHANNEL L 1496 5mm CHANNEL L 1126 5mm 76BL 81CL CHANNEL L 1126 5mm 55A 55C 55B 81B 81A 76B 81C 60A 55AR CHANNEL L 1496 5mm 1 1 1 55CR CHANNEL L 1496 5mm 55BR CHANNEL L 1496 5mm 1 2 2 81BR CHANNEL L 1496 5mm 81AR CHANNEL L 1496 5mm 2 60AR 2 CHANNEL L 1496 5mm CHA...

Page 5: ...4 1 HC1 CHANNEL WITH HINGES L 1974mm 2 60C CHANNEL L 1513mm 79A CHANNEL L 1568mm 58C CHANNEL L 773mm COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 2 1 1 4 HJ1 JAMB L 2035mm HJ3 JAMB L 1974mm 90A JAMB L 1568mm 86A LIP TRIM L 1170mm HC2 CHANNEL L 1974mm 4 91A JAMB L 1120mm 53C 81F 81E 60C 79A 58C HC2 HC1 Part No Here Part No Here Part No Here Part No Here 86A CHANNE...

Page 6: ...GABLE L 170mm 98A RIDGE CAP JOINER CSJ 12 CHANNEL JOINER L 200mm 7 9 FITTINGS ACCESSORIES PACKET CONTENTS DOUBLE DOOR KIT DETAILED BELOW 1 10 16mm TEK SCREWS FAST014 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 PSTKDBL DOUBLE DOOR FITTINGS PACK PACK12P SCREW PACK 12 P...

Page 7: ...ACK CARTON PACK 2 OF 2 7 STEEL SHEET 2034mm X 773mm H31 HIGH MID FRAME PACK SEE BELOW HIGH MID FRAME CONTENTS 80mm X 40mm CHANNEL SECTIONS 4 4 4 8 300 C1106 C1954 CHANNEL L 1106mm 40 80 CHANNEL L 1954mm 40 80 KNEE PLATE APEX PLATE MULTI PURPOSE BRACKET DYNABOLT 16mm TEK SCREWS 2034mm X 773mm H30 STEEL SHEET HMF 32 45mm TEK SCREWS HIGH MID FRAME FITTINGS PACK 7 4 4 1 ...

Page 8: ... the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required fo...

Page 9: ...he end of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined c...

Page 10: ...l need to redrill holes where CSJ joining channel covers them Join together 24 x channel sections using 12 x channel joiners Part CSJ 2x 60AR 2993mm 117 8 2x 81A 2x 60A 1x 55A 1x 55B 1x 55C 1x 81B 81BR 81BL 55CL 55CR 55BR 55BL 55AL 55AR 60AR 60AL 81AL 81AR 2x 81AR 2x 81AL 2x 60AL 1x 55AR 1x 55AL 1x 55BR 1x 55BL 1x 55CR 1x 55CL 1x 81BR 1x 81BL 2253mm 88 7 2x 81C 81CL 81CR 2x 81CR 2x 81CL 2x 76B 76B...

Page 11: ...s a 50mm overlap of the ridge caps when the beams are in position Step 2 Use the ZARSP to connect at the centre of the two ridge beams Be sure it is pushed in fully Step 3 Turn over the ridge beam Measure 250mm from the middle along the centre of one ridge beam mark spacings of 50mm Fasten with a Tek screw at each marking Repeat to the other side of the ridge beam assembly TIP Predrilling each hol...

Page 12: ...y Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 12 PRE ASSEMBLY OF SPLICED RIDGE BEAM 1x 97AL 1x 97AR 1x 97A 2993mm Overall length ZARSP 225mm 16mm 97AL 97AR 16mm ...

Page 13: ...ne protruding section of each ridge beam this will allow the sections to butt up neatly to each other Cut away these two only Self drilling Tek screw 98A RSP Tek screw driver bit Push 98A Finished Joined Ridge Beams Insert the RBS at an equal distance into each ridge beam Confirm that the beam is straight with a string line before fastening with self drilling screws The RBS is a very tight fit tap...

Page 14: ...HLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 14 OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 86A 86A 81A 81E 60A 60A 60C 60C 97C 97A 86A 86A 14A 14A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 81A 98A 81E ...

Page 15: ...H Model 45232HK 03 09 2018 1 2 15 OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS 22A HJ1 HJ1 55C 81F 81B 55B 53C 53C 81F 81C HMF 90A H30 H31 H31 H31 H31 H30 H30 H31 H35 H34 79A H30 H31 H30 55A H31 H30 13A H30 13A 76B 76B 1 7 R 1 7 L 1 7 L 1 7 R 81C HMF 91A 91A E F HC1 58C HJ3 58C 58C HC2 58C HC1 ...

Page 16: ...16 ROOF PANEL ASSEMBLY One panel will have part 86A fitted to this end only One panel will have part 86A fitted to this end only Fit 81E to edge of sheet with pre punched holes LARGE PANEL 2 required When completed there will be two sections with 86A lip at one end only 49A 49A 49A 49A SNAPT TE i SNAPT TE i 60A 86A 81A 86A D D D D D D ...

Page 17: ...1 2 17 ROOF PANEL ASSEMBLY One panel will have part 86A fitted to this end only One panel will have part 86A fitted to this end only Fit 81E to edge of sheet with pre punched holes SMALL PANEL 2 required When completed there will be two sections with 86A lip at one end only D D D D D D 86A 60C 86A 49A 49A SNAPT TE i SNAPT TE i 81E ...

Page 18: ...uction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 18 FRONT PANEL ASSEMBLY DOUBLE DOOR PANEL 1 required HJ1 HJ1 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i H34 H35 ...

Page 19: ...ries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 19 REAR PANEL ASSEMBLY LARGE PANEL 1 required SNAPT TE i SNAPT TE i 55B 81B H30 H31 H31 H31 ...

Page 20: ...tries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 20 FRONT REAR PANEL ASSEMBLY SMALL PANEL 2 required 53C 81F SNAPT TE i SNAPT TE i H30 H31 ...

Page 21: ...e that the assembled panels are not joined together with pre punched holes incorrectly positioned The overall length of each panel is the same as the ridge beam Trim the channels by 16 5mm to allow the sheets to be overlapped Overlap the panels and fasten as shown 16 5 16 5 It is not critical that the overall dimension is exact but try and make sure the length is within 5mm JOINING WALL AND ROOF P...

Page 22: ...or channels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel DOUBLE DOOR 58C 58C 58C 12A HC1 HC1 E F E F SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i 58C HC2 HJ3 Four hole set to bolt on padbolt at top and bottom of door D D D D D D D D 1 required DOOR PANEL ASSEMBLY ...

Page 23: ...SSEMBLY Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit Both are supplied The two holes required to connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A E F ...

Page 24: ...ED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 24 SIDE PANEL ASSEMBLY 2 required Outside of shed Inside of shed H30 H31 H30 SNAPT TE i SNAPT TE i 81C 76B Turn the panel over Fit the two gables 17L 17R to the inside face of the top channel 76B ...

Page 25: ...ff the bottom of the frame legs equal to the depth of the rebate TIP An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out As the portal frame fits inside the walls the width of the frame will be 40mm less than the gable wall panel NOTE Refer to the section HIGH CENTRE PORTAL ASSEMBLY for photos of the...

Page 26: ...Model 45232HK 03 09 2018 1 2 26 HIGH PORTAL FRAME ASSEMBLY STEP 1 High portal to panel connection see section PANEL CONSTRUCTION for further infomation Secure ridge plates to apex plates M10 Dynabolt High portal Self drilling tek screw Wall Roof panel STEP 2 STEP 3 STEP 4 x 19 x 30 x 8 x 8 x 6 2 x 0 8 18 4 ...

Page 27: ...l ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 27 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 1 Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions ...

Page 28: ...Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 28 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 2 Understand where components are to be positioned ...

Page 29: ...co Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 29 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 3 Join C1482 to C1954 ...

Page 30: ...co Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 30 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 4 Join C1482 to C1482 ...

Page 31: ...o Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 31 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 5 Secure ridge plate RBP ...

Page 32: ...dustries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 32 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 6 Secure multi purpose brackets ...

Page 33: ...ies Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 45232HK 4 48mW x 2 26mD x 2 25mH Model 45232HK 03 09 2018 1 2 33 HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 7 Turn frame over and repeat steps 4 and 5 ...

Page 34: ...ll dimensions 4480mm x 2260mm Internal wall dimensions 4440mm x 2220mm Secure multipurpose brackets to uprights using self drilling screws Move frames into postion mark and drill holes in slab using 10mm masonry drill bit Secure frames to slab with M10 dynabolts Centre of portal frames Concrete slab 4580mm x 2360mm 4580mm 2210mm 770mm 1600mm 2360mm Multi purpose brackets 80mm long FIG 8A SLAB EDGE...

Page 35: ... are pre punched for attaching roof sheeting The base channels are not Side wall channels fit into the notched rear wall channels Use self drilling screws to secure walls to centre frame 44 total Pre punched channel to match ridge beam holes Pre punched holes in roof panel to this side for connection to front and rear walls With a concrete slab drill a 10mm hole instead of using the supplied hasp ...

Page 36: ... to gable sections with two screws at either end STEP 3 After the roof panels have been secured fit two gable braces 13A form the top wall channel to the underside of the ridge beam at 45 degrees as shown to both gable walls STEP 4 Secure each ridge beam to ech ridge plate with 4x 16mm self drilling tek screws INSIDE VIEW INSIDE VIEW 2 X GABLE BRACE 13A NOTE This symbol denotes that holes to be pr...

Page 37: ...les M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 15 15 STEP 1 Secure the roof panels to the wall panels as shown STEP 2 Secure the roof panels to the internal frames with self drilling tek screws STEP 3 Secure the portal frames to the ridge beam as detailed on the previous page STEP 4 Bend the top and bottom flanges as shown then hook the bottom flanges under the top channel and ...

Page 38: ...he installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently ...

Page 39: ...45x45x3EA x 34mm long and 47x47x1 9EA x 80 long shall be minimum Grade 450 4 S All portal frame knee and apex plates shall be minimum Grade 450 5 S All roof and wall sheeting shall be minimum base metal thickness of 0 3mm 6 S All portal frame members shall be minimum base metal thickness of 0 75mm 7 S All snaptite channels and jambs shall be minimum base metal thickness of 0 42mm 8 S All top hats ...

Page 40: ...ualified structural engineer The design shall consider all relevant provisions of AS3600 and AS2870 3 F Between adjacent footings or excavations the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope 4 F Unless approved in writing by the slab foundation engineer the limits of excavations near existing footings shall be in accordance with that indi...

Page 41: ...eelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products whic...

Page 42: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 43: ... prone to damage if they come into contact with moisture We recommend you use a waterproof sealant to fill any gaps or joins in order to minimise the risk of water entering 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to ...

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