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Absco Industries

Assembly Instruction Manual

ABSCO BIKE SHED

MODEL: 30153BK

3.00mW x 1.52mD x 1.80mH, 2.08mH

Model: 30153BK

26/09/18

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GENERAL INSTRUCTIONS

•  Before commencing any assembly, read through these instructions in detail to gain a thorough 

understanding of assembly methods and associated details.

•  Unpack the carton and carefully identify and check off all the parts against the parts described 

and illustrated on "COMPONENTS PACKING LIST" pages.

SITE PREPARATION

•  The site for the shed must be level. An uneven surface may result in misalignment of parts.
•  The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately 

illustrated on “FINAL CONSTRUCTION” page.

TOOLS REQUIRED

SAFETY NOTES

•  Some parts may have sharp edges. It is advisable to wear gloves when handling these items and 

safety glasses if drilling holes. Sensible shoes are highly recommended.

•  Do not erect your shed in windy conditions.
•  Ensure that the shed is securely anchored to a solid foundation immediately after construction is 

completed.

•  It is highly recommended to erect the shed with two or more people.

RECOMMENDED

3mm drill bit

10mm drill bit

Summary of Contents for 30153BK

Page 1: ...eos At ABSCO Industries we are always looking to be number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au CONCRETE REBATED EDGE BOTTOM CHANNEL CONCRETE SLAB 75mm WIDE REBATE 100mm WHEN LAYING YOUR CONCRETE SLAB ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED Absco Indust...

Page 2: ...e site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page TOOLS REQUIRED SAFETY NOTES Some parts may have sharp edges It is advisable to wear gloves when handling these items and safety glasses if drilling holes Sensible shoes are highl...

Page 3: ...0 STEEL SHEET STEEL SHEET 2034mm X 773mm H31 STEEL SHEET 1785mm X 773mm 30A STEEL SHEET 1785mm X 711mm 34A STEEL SHEET 1725mm X 773mm A STEEL SHEET 1725mm X 773mm B STEEL SHEET 1610mm X 773mm 43K 1 STEEL SHEET 2034mm X 773mm H29 1 STEEL SHEET 1785mm X 773mm 30H CHANNEL 79C 1 L 783mm 79C 3 2 1 1 77G CHANNEL L 1513mm 58A CHANNEL WITH HINGES L 1725mm 58B CHANNEL L 1725mm 53B CHANNEL L 1513mm CHANNEL ...

Page 4: ...L CHANNEL L 1496 5mm 81B 1 1 55BR CHANNEL L 1496 5mm 55B 55C 1 55AR CHANNEL L 1496 5mm 55A 89B JAMB L 1785mm 1 Part No Here 1 1 3 89A JAMB L 1785mm 90A JAMB L 1568mm 91A JAMB L 1120mm 89C JAMB L 1725mm CHANNEL L 1496 5mm 81AL 2 90C JAMB L 783mm 1 81A Part No Here Part No Here Part No Here Part No Here Part No Here CHANNEL L 1496 5mm 81AR 2 81A COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPT...

Page 5: ...CREWS PACKET CONTAINING 220 1 DOOR PADBOLT 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 PSTKDBL DOUBLE DOOR FITTINGS PACK PACK12P SCREW PACK 12 PACK12P SCREW PACK 12 1 PHILLIPS DRIVER BIT 3mm DRILL BIT 11 DRILL FAST038 FAST007 FAST006 DOOR PADBOLT HASP 1 1 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT FAST006 3 16 COUNTERSUNK SCREWS N...

Page 6: ...the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required for ...

Page 7: ...he end of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined c...

Page 8: ...S NOTE Some channels may have holes in them You will need to redrill holes where CSJ joining channel covers them Join together 12x channel sections using 6x channel joiners Part CSJ 2993mm 2 x 81A 1 x 55A 1 x 55C 1 x 55B 1 x 81B 81BL 81BR 55BR 55BL 55CL 55CR 55AR 55AL 81AR 81AL 2 X 81AR 2 X 81AL 1 X 55AR 1 X 55AL 1 X 55CR 1 X 55CL 1 X 55BR 1 X 55BL 1 X 81BR 1 X 81BL ...

Page 9: ...tries Assembly Instruction Manual ABSCO BIKE SHED MODEL 30153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 9 OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 43K 43K 43K 43K 88J 81A 88J 81A ...

Page 10: ...0153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 10 OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS 53B 81E 55A 81F 34A B 91A 91A 89A 89A 55C 79A 34A 34A 91A 80D 30H 30A B A 53B 77F 77G H29 55B H31 H31 H30 90A 55A 89A 89B 22A 88P 88P 81B 90C 79C ...

Page 11: ...o Industries Assembly Instruction Manual ABSCO BIKE SHED MODEL 30153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 11 REAR PANEL ASSEMBLY H30 H31 H31 H29 80D 80D 55B SNAPT TE i SNAPT TE i 81B ...

Page 12: ... Industries Assembly Instruction Manual ABSCO BIKE SHED MODEL 30153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 12 RIGHT SIDE PANEL ASSEMBLY 1x required 30A 30H 77G 81F SNAPT TE i SNAPT TE i ...

Page 13: ...ries Assembly Instruction Manual ABSCO BIKE SHED MODEL 30153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 13 ROOF PANEL ASSEMBLY SNAPT TE i SNAPT TE i 81A 88J 81A 88J 43K 43K 43K 43K 1x required D D ...

Page 14: ... BIKE SHED MODEL 30153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 14 FRONT PANEL ASSEMBLY 1x required 89A 89A 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i 34A 34A 55A 90A 89A 55A 55A 55A 55C 89A 90A 89A 79A 55C 89A 79A ...

Page 15: ...9 18 1 1 15 DOOR PANEL ASSEMBLY 58C 58C 58C 12A 58C 58A 58A A B 89C 58B A B SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Four hole set for padbolt connection Short flange of channel Long flange of channel D D D D D D D D ...

Page 16: ...SEMBLY Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit Both are supplied The two holes required to connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A A B ...

Page 17: ...HED MODEL 30153BK 3 00mW x 1 52mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 17 LEFT SIDE PANEL ASSEMBLY 1x required SNAPT TE i SNAPT TE i 34A 89A 53B 77F 79C 89B 90C 89A 79C 53B 89B 89A 77F 90C 89A 77F 89A 90C 77F 90C 89B 79C 53B 89B 79C 53B 89B 77F 89B 90C ...

Page 18: ...2mD x 1 80mH 2 08mH Model 30153BK 26 09 18 1 1 18 DOOR PANEL ASSEMBLY Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel SINGLE DOOR 58C 58C SNAP T TE i SNAP T TE i 12A B B 58B 58A D D D D ...

Page 19: ... PANEL NOTE Nuts and bolts are also supplied and may be used instead of rivets Use a 4mm drill bit to enlarge these holes in the jamb NOTE The holes to fasten the padbolt hasp are not pre punched to allow for proper alignment Position the hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A DOOR PANEL ASSEMBLY B ...

Page 20: ...t all wall panels are not upside down The top channels of each panel are pre punched for attaching roof sheeting The base channels are not pre punched Side wall channels fit into the notched rear wall channels Using the 88P as a template drill 4x 3mm holes into the gable pieces and rear wall Use standard screws to fix these components in place D D D D D D D D D D D D D D D D D D D D ...

Page 21: ...one nut bolt M10 dynabolt and steel angle Drill a 10mm hole into the wall sheet Drill a 10mm hole into the concrete Bolt and Nut M10 4 6 S Steel Angle 35 x 35 x 3 M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 250 250 250 360 360 360 360 250 250 50 250 250 600 600 600 600 ANCHORING OF SHED Location of 15 concrete anchors D D D D D D D D D D D D D D D D D D D D D D ...

Page 22: ... installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently de...

Page 23: ... relevant provisions of AS1562 Steelwork 1 F The supporting slab foundation for the garden shed shall be of a minimum size indicated on the installation manual The top surface of the formed slab shall be level and free of any irregularities which would inhibit the installation of the shed 2 F The structural engineering design for the supporting slab foundation shall be undertaken by a suitably qua...

Page 24: ...The benefits given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are enti...

Page 25: ...eelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which...

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