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Absco Industries

Assembly Instruction Manual

Model: CYC15

02/03/2021

1.0

1  

 

 

N3/C1 FRAME KIT

FOR 1.5m WIDE TO
1.5m DEEP MODELS

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ASSEMBLY

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AU: 1800 029 701

NZ: 0800 466 444

[email protected]

www.abscosheds.com.au

This kit is applicable to the following sheds:

The addition of this frame kit will increase the 
wind rating of the specified sheds to

Wind rating: N3/C1 as per AS4055-2012.
Suitable for specific cyclonic regions

15151GK
15151SK
15141RK

WARNING: This shed must be anchored to a 
100mm thick concrete slab with the concrete 
anchors supplied.
Failure to do so will result in the shed not 
having the structural integrity required to 
endure a severe storms or cyclonic event.

WARNING: Doors must remain closed with 
all padbolts properly secured during severe 
storms or cyclonic event.

Where information conflicts with the original 
non-cyclonic instruction manual, this 
document is to be referenced.

View of frame kit 

applied to

15151GK

Summary of Contents for 15141RK

Page 1: ...rease the wind rating of the specified sheds to Wind rating N3 C1 as per AS4055 2012 Suitable for specific cyclonic regions 15151GK 15151SK 15141RK WARNING This shed must be anchored to a 100mm thick concrete slab with the concrete anchors supplied Failure to do so will result in the shed not having the structural integrity required to endure a severe storms or cyclonic event WARNING Doors must re...

Page 2: ...material supplied is 80 x 40 mm galvanised steel channel similar to that used in steel house framing Some channels are required to be cut to specific lengths using a hacksaw SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately If using a rebated slab ...

Page 3: ...notch on one end only K 20mm Tab notch on both ends L 45mm Lip notch on one end only M 45mm Lip notch on both ends N 20mm Tab notch 45mm Lip notch P 20mm Tab notch 45mm Lip notch on both ends R One end 20mm Tab notch 45mm Lip notch S SPECIAL NOTCHING not noted above FRAME SECTION IDENTIFICATION GUIDE The first letter of the part number is used to identify the notching type EG K2940 see below for r...

Page 4: ...F TAPPING SCREW 220 PACK FAST001 1 HINGE 6 HOLE FAST012A 8 3 16 x 1 2 PAN HD BOLT FAST002 1 3mm POP RIVET PACK 50 PACK FAST009 8 3 16 NYLOC NUT FAST003 8 MULTIPURPOSE BRACKET MPB BKT17 1 10G x 5 8 WAFER TEK SCREW 300 PACK FAST014 4 DOOR PLATE 2 CO 2 ZINC CO12A 4 PADBOLT FAST006 4 CORNER BRACKET BKT10 2 PADBOLT HASP FAST007 1 M10 DYNABOLT M10 NUT BOLT BRACKET 12 PACK ANCHOR KIT 1 PHILLIPS HEAD DRIV...

Page 5: ...he fastener intended at these positions is FAST001 a 10mm self tapping screw Pre drill and reinforce with extra screws at 148mm centres in the following locations B Roof panel to wall C Roof panel to ridge beam inside Not applicable to skillion models G Wall sheet to wall channel inside Pre drill and reinforce with extra screws at 296mm centres in the following locations A All sheet to sheet conne...

Page 6: ...nel and into the wall sheet at 148mm centres every pan and then fix with a screw Do this on the front and back walls only Additional FAST001 for rear wall Additional FAST001 for front wall C Roof panel to ridge beam Pre drill from inside the shed upward through the ridge beam and into the roof panel at 148mm centres every pan then fix with a screw Some screws will already be in these positions ski...

Page 7: ...oxed sections Align tek screws 296mm apart This is approximately 2 sheet corrugations in distance If spaced correctly the screw heads will line up with corrugations of the sheets and will make for a flush finish against the wall or roof 2 Slide the 38mm side into the 40mm side as shown 4 Apply firm pressure to each side of the boxed section to firmly lock it into position NOTE Only the horizontal ...

Page 8: ... battery drill for installation Do not attempt to fasten tek screws by hand If available make sure that the drill has the slow speed and high torque settings selected Fit the supplied driver bit into the chuck of the drill Place the tek screw onto the tip of the driver and place the tek screw into position using the weight of the drill to prevent it from moving Once in position apply a moderate am...

Page 9: ...5141RK Not to scale GENERAL NOTE If shed is on a rebated slab S1785 will need to be cut to suit rebate height 15141RK Roof brace orientation will be perpendicular to what is shown Roof braces will be trimmed to 2900mm 15151SK One central roof brace is required C0660 K0640 BKT17 C1555 C1470 S1785 C1220 C0400 BKT17 S1785 C1220 Horizontal wall framing is boxed C0400 C1460 BKT10 ...

Page 10: ...ce and use one tek screw at each join NOTE If the door has been completely assembled as per original instruction manual you will need to remove the diagonal door braces 3 Make sure the frame is square and fix with a second tek screw at each join 4 Turn frame over and repeat last step 1 Seal any brace holes using the supplied pop rivets FAST007 Perform from the outside of the door K0640 C1555 ...

Page 11: ...d C 1x Padbolt FAST006 4x nut FAST005 4x bolt FAST004 Horizontal position D 1x Padbolt FAST006 1x Door plate 12A 1x Hasp FAST007 6x Self tapping screws FAST001 9 Drill 10mm holes in the jamb above the door and the channel below the door as shown on the left These are to align with the vertical padbolt shafts DOOR BRACING 6 Use tek screws to fix the frame to the door at every corner 7 Continue fixi...

Page 12: ...m This will act as a height template to mark the drilling positions when outside the shed to fix the internal bracing At the front of the shed place a horizontal boxed section at 870mm height and tek screw in position as shown on the right Make sure that the boxed section is pushed firmly against the side wall This will allow the door stud to be installed later Now secure to the rear wall with tek...

Page 13: ...screws from outside the shed at 148mm spacings Side wall 80mm Back wall Corner detail of back wall brace C2950 BRACING FOR SIDE WALLS Construction for the side wall opposite to the door is similar to the back wall 1 Take the two frame pieces for the side wall and partially box them together do not tek screw yet 2 Place the unscrewed box section against the previously installed wall bracing and sli...

Page 14: ...n the back wall This is shown below For 15141RK this C1220 should be trimmed to 1190mm to help the door stud fit the wall brace C1220 C0660 One end of the wall brace dimensioned from the outside of the front wall The other end of the brace butting up against the back wall brace Side wall C1220 120mm C1220 Now the horizontal wall framing is at the correct length proceed to fix them together and the...

Page 15: ...tud to the wall bracing with two tek screws as shown NOTE Instances where the door stud is just short of touching the roof At the top box in C0400 to span the gap 3 Fix the stud to the wall sheet from outside the shed with tek screws at a 296mm spacing 4 Fix a multipurpose bracket BKT17 at the top and bottom of each door stud using tek screws as shown 5 Repeat to stud on adjacent wall S1785 S1785 ...

Page 16: ...ne of the bracing 3 Proceed to drill a hole in every 2nd flat section of the roof sheet 4 While one person holds the roof brace in position use hex head teks screws with neoprene washers to fix the framing from the outside of the shed IMPORTANT Do not sit stand or walk on the roof or apply unnecessary pressure of the sheeting during this step 5 Place a BKT17 to either end of the roof brace using 8...

Page 17: ...ab ANCHORING METHODS Fixing M10 dynabolt requires drilling into the concrete slab using a masonry bit Holes must have a minimum slab edge distance of 60mm Bolt and nut through the wall sheet requires the drilling of a 10mm hole through the wall sheet Inside view of typical anchor Outside view of typical anchor Door stud have a single anchor through a BKT17 Fixed by four tek screws 2 12 anchors in ...

Page 18: ...rows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are ...

Page 19: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 20: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods come...

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