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Absco Industries J52233WECOK, Manual

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Absco Industries J52233WECOK Manual Download Page 18

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION MANUAL

SHED MODEL: J52233WECOK 

15-11-2017  

      

ECO Shed Model: J52233WECOK

Absco Industries

ECO Shed Model: J52233WECOK

PAGE 18

DOOR PANEL ASSEMBLY

20mm 

58C

58C

FOUR HOLE SET
FOR PADBOLT
CONNECTION

58C

12A

58C

58A

58A

15mm FLANGE

A

B

89C

58B

A

B

SNAPT TE

i

SNAPT TE

i

SNAPT TE

i

SNAPT TE

i

ALL VERTICAL DOOR CHANNELS
ARE INSTALLED IN THE REVERSE

DIRECTION IN COMPARISON TO
HORIZONTAL DOOR CHANNELS

FLANGE

Summary of Contents for J52233WECOK

Page 1: ...our detailed instructional video library at Http www abscosheds com au watch videos At ABSCO Industries we are always looking to be number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au CONCRETE REBATED EDGE BOTTOM CHANNEL CONCRETE SLAB 75mm WIDE REBATE 100mm WHEN LAYING YOUR CONCRETE SLAB ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND ...

Page 2: ...cing any assembly read through these instructions in detail to gain a thorough understanding of assembly methods and associated details Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on pages three and four Some parts may have sharp edges It is advisable to wear gloves when handling these items and safety glasses if drilling holes S...

Page 3: ... 1725mm X 773mm A STEEL SHEET 1725mm X 773mm B 1 STEEL SHEET 1980mm X 773mm 42D STEEL SHEET 1170mm X 773mm 49A 1 1 97AL RIDGE BEAM L 1521mm 97BL RIDGE BEAM L 1152mm 1 STEEL SHEET 1785mm X 731mm 32A STEEL SHEET 1785mm X 731mm 33A 1 1 97AR RIDGE BEAM L 1521mm 97BR RIDGE BEAM L 1152mm ZARSP 2 RIDGE BEAM JOINER L 450mm 17 7 1 FITTINGS ACCESSORIES PACKET SEE PAGE 4 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION...

Page 4: ...DOOR FITTINGS PACK PACK 6P SCREW PACK 6 PACK 6P SCREW PACK 6 1 PHILLIPS DRIVER BIT 3mm DRILL BIT 1 1 DRILL FAST007 FAST038 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 PSTKDBL DOUBLE DOOR FITTINGS PACK PACK12P SCREW PACK 12 PACK12P SCREW PACK 12 1 PHILLIPS DRIVER BIT ...

Page 5: ...HECK C1106 COMPONENT DESCRIPTION PART No C1704 CHANNEL L 1106mm 40 80 CHANNEL L 1704mm 40 80 KNEE PLATE APEX PLATE MULTI PURPOSE BRACKET DYNABOLT 16mm TEK SCREWS 45mm TEK SCREWS 1785mm X 773mm 30A STEEL SHEET 1 52233WCP J CHANNELPACK SEE PGs 6 7 COMPONENTS PACKING LIST CONT CHECK OFF ALL COMPONENTS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries EC...

Page 6: ... 5mm 60BL CHANNEL L 1126 5mm 54BL CHANNEL L 1126 5mm 1 55A 55C 54C 55B 81B 81A 54B 60B 60A 1 81BR CHANNEL L 1496 5mm 81B 54AR CHANNEL 1 L 1126 5mm 54A 55AR CHANNEL L 1496 5mm 1 1 1 1 CHANNEL L 1496 5mm 54CR CHANNEL L 1126 5mm 55BR CHANNEL L 1496 5mm 2 81AR CHANNEL L 1496 5mm 2 60AR 2 CHANNEL L 1496 5mm 60BR CHANNEL L 1126 5mm 54BR CHANNEL L 1126 5mm 1 55A 55C 54C 55B 81A 54B 60B 60A 55CR 52233WCP ...

Page 7: ... JAMB L 1120mm 89B JAMB L 1725mm CHANNEL L 1143mm 83L CHANNEL L 1143mm 83R 86A LIP TRIM L 1170mm 79B CHANNEL L 788mm 90B JAMB L 788mm 89C JAMB L 1725mm 1 1 83L 58A 58B 58C 79A 83R 79B Part No Here Part No Here Part No Here Part No Here Part No Here Part No Here 86A 1 1 81DL CHANNEL L 1126 5mm 4 81CL CHANNEL L 1126 5mm 81D 81C 1 81DR CHANNEL L 1126 5mm 4 81CR CHANNEL L 1126 5mm 81D 81C ABSCO INDUST...

Page 8: ... an angle to the end of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click STEP 3 Join the second channel to the CSJ by positioning the JOIN end of the channel at the center of the CSJ on an angle Push the CSJ into the channel until you here a click The joined channels should now look like the picture above with the CSJ positioned equally inside of the j...

Page 9: ... x 54C 1 x 54B 1 x 81D NOTE JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS PART CSJ 81DR 81DL 54BL 54BR 54CR 54CL 54AL 54AR 60BR 60BL 81CL 81CR 4 X 81CR 4 X 81CL 2 X 60BL 1 X 54AR 1 X 54AL 1 X 54CR 1 X 54CL 1 X 54BR 1 X 54BL 1 X 81DR 1 X 81DL NOTE SOME CHANNELS HAVE HOLES IN THEM YOU WILL NEED TO RE DRILL HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS HOLES ON THE CHANNE...

Page 10: ...1 x 55C 1 x 55B 1 x 81B NOTE JOIN TOGETHER 16 X CHANNEL SECTIONS USING 8 X CHANNEL JOINERS PART CSJ 81BR 81BL 55BL 55BR 55CR 55CL 55AL 55AR 60AR 60AL 81AL 81AR 2 X 81AR 2 X 81AL 2 X 60AL 1 X 55AR 1 X 55AL 1 X 55CR 1 X 55CL 1 X 55BR 1 X 55BL 1 X 81BR 1 X 81BL NOTE SOME CHANNELS HAVE HOLES IN THEM YOU WILL NEED TO RE DRILL HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS HOLES ON THE CHANNE...

Page 11: ...URE THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE 2 INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP STAGE 3 TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM ...

Page 12: ... PAGE 12 PHILLIPS DRIVER BIT QTY 1 QTY 8 QTY 2 QTY 1 SELF DRILLING TEK SCREW PART ZARSP 450mm LONG ZARSP RIDGE BEAM 1521mm PARTS 97AL 97AR STEP 2 PRE ASSEMBLY OF SPLICED RIDGE BEAM PUSH PUSH 97AL 97AR 16mm 200mm 250mm 2993mm OVERALL LENGTH PART 97A 16mm THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm ...

Page 13: ...PAGE 13 PHILLIPS DRIVER BIT QTY 1 QTY 8 QTY 2 QTY 1 SELF DRILLING TEK SCREW PART ZARSP 450mm LONG ZARSP RIDGE BEAM 1126 5mm PARTS 97BL 97BR STEP 2 PRE ASSEMBLY OF SPLICED RIDGE BEAM PUSH PUSH 97BL 97BR 16mm 200mm 250mm 2253mm OVERALL LENGTH PART 97B 16mm THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm ...

Page 14: ... 60A 60A 60B 60B 97B 97A 86A 86A 14A 14A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 81A 98A 81C 49A 49A ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 14 ...

Page 15: ...C MF 90A 31A 31A 31A 30A 35A 34A A B 79A 83L 83R 15A 81C 36R 42D 36L 36L 42D 36R 55A 33A 31A 32A 89A 89B 91A 54C 79B 54B 30A B 22A 31A 15A 90B ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 15 ...

Page 16: ...y simply tapping the channel along the sheets until each end is neatly flush If you need to remove channels from the panels pull the channel along the panel from opposing ends You may need someone to help with this Join components together with one screw at this location only as some channel sections have extra holes that are not required for this model of garden shed Do not join components togeth...

Page 17: ... ROOF PANELS 98A JOINING RIDGE BEAMS USING A HACKSAW REMOVE THE PROTRUDING SECTION OF EACH RIDGE BEAM THIS WILL ALLOW THE TWO SECTIONS TO BUTT UP NEATLY TO EACH OTHER DO NOT CUT OFF THE PROTRUDING SECTION AT EACH END OF THE FULL LENGTH RIDGE BEAM TRIM THE PERIMETER CHANNELS BY 16 5mm TO ALLOW EDGE RIBS OF THE SHEETING TO BE OVERLAPPED 16 5 16 5 ...

Page 18: ... Model J52233WECOK PAGE 18 DOOR PANEL ASSEMBLY 20mm 58C 58C FOUR HOLE SET FOR PADBOLT CONNECTION 58C 12A 58C 58A 58A 15mm FLANGE A B 89C 58B A B SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i ALL VERTICAL DOOR CHANNELS ARE INSTALLED IN THE REVERSE DIRECTION IN COMPARISON TO HORIZONTAL DOOR CHANNELS FLANGE ...

Page 19: ... J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 19 20mm FLANGE 58C 58C 58A 15mm FLANGE B B SNAP T TE i SNAP T TE i 58B 12A ALL VERTICAL DOOR CHANNELS ARE INSTALLED IN THE REVERSE DIRECTION IN COMPARISON TO HORIZONTAL DOOR CHANNELS ...

Page 20: ... SMALL PANEL 1 Required SNAPT TE i SNAPT TE i 55B 81B 30A 31A 31A 31A 30A 31A 31A 54B 81D SNAPT TE i SNAPT TE i ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 20 ...

Page 21: ...Required SIDE PANEL ASSEMBLY INSIDE OF SHED 36L 42D 36R 83R 81C 83L 15A ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 21 ...

Page 22: ...ND ONLY NOTE ONE ROOF PANEL WILL HAVE PART 86A FITTED TO THIS END ONLY 2 PRE PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No 81A FITTED 2 Required LARGE ROOF PANEL ASSEMBLY ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 22 ...

Page 23: ...TTED TO THIS END ONLY 2 x PRE PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART NO 81C FITTED ROOF PANEL ASSEMBLY 2 Required SNAPT TE i SNAPT TE i 49A 49A 49A 86A 81C 86A 60B ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 Absco Industries ECO Shed Model J52233WECOK PAGE 23 ...

Page 24: ...SEMBLY 89B 89A 33A 32A 54A 79B 54C 90B SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 24 ...

Page 25: ... centrally over the padbolt shaft and drill 3mm holes and secure with screws NOTE NUTS AND BOLTS SUPPLIED MAY BE USED INSTEAD OF POP RIVETS SUPPLIED BY SIMPLY ENLARGING THE HINGE HOLE SETS IN THE JAMB USING A 4MM DRILL BIT 91A 91A B B ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 25 ...

Page 26: ...L ASSEMBLY 89A 89A 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i 34A 35A ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 Absco Industries ECO Shed Model J52233WECOK PAGE 26 ...

Page 27: ...centrally over the padbolt shaft and drill 3mm holes and secure with screws NOTE Nuts and bolts supplied may be used instead of pop rivets supplied by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit 91A 91A A B ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 27 ...

Page 28: ...ES 1 X KNEE PLATE REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS NOTE IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE MID FRAME DETAILS 2210mm 80mm 8 0 m m 1783mm 1980mm REFER TO PAGE 4 FOR MID FRAME PARTS AND ACCESSORIES NOTE PLEASE REFER TO THE PHOTOS ON PAGES 24 31 FOR CLARITY NOTE ABSCO INDUSTRIE...

Page 29: ...LL PANEL 2 MID FRAME WALL PANEL 1 SLAB SIZE 5323 x 2363 SLAB CENTRE LINE 0 8 12 4 SECURE RIDGE PLATES TO APEX PLATES 2290 3033 CENTRE LINE SLAB MID FRAME WALL PANELS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 29 ...

Page 30: ...S ARE NOT SIDE WALL PANEL CHANNELS FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL CHANNELS USE 45mm SELF DRILLING SCREWS TO SECURE WALLS TO CENTRE FRAME SHEETING PRE PUNCHED THIS END TO FOR CONNECTION TO FRONT AND REAR WALLS PRE PUNCHED CHANNEL TO MATCH RIDGE BEAM HOLES ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE...

Page 31: ...E TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END SECURE BOTH ROOF PANELS TO THE WALLS WITH ONE SCREW IN EACH CORNER FIRST FOLLOWED BY TWO SCREWS ADJACENT TO THE MID FRAME AS SHOWN ABOVE SECURE ROOF PANELS TO THE TOP CHORDS OF THE MID FRAME USING 45mm SELF DRILLING TEK SCREWS B INSIDE VIEW OF FIXING ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Indu...

Page 32: ...EW THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS EACH ANCHOR CONSISTS OF ONE NUT BOLT DYNABOLT AND STEEL ANGLE DRILL A 10mm HOLE INTO THE WALL SHEET DRILL A 10mm HOLE INTO THE CONCRETE ANCHORING OF SHED LOCATION OF 21 CONCRETE ANCHORS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 32 ...

Page 33: ...Y SUPPORT PHOTOGRAPHS STEP 1A B C Draw pattern on concrete in accordance with the dimensions detailed in the assembly instruction STEP 2A B C Understand where components are to be positioned STEP 3A B C Join C1106 to C1704 STEP 4A B C Join C1106 to C1106 STEP 5A B Secure ridge plate RBP STEP 6A B Secure multi purpose brackets STEP 7A B C D Turn frame over repeat steps 4 5 ...

Page 34: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 34 ...

Page 35: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 35 ...

Page 36: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 36 ...

Page 37: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 37 ...

Page 38: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 38 ...

Page 39: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 39 ...

Page 40: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL J52233WECOK 15 11 2017 K Absco Industries ECO Shed Model J52233WECOK PAGE 40 ...

Page 41: ...ur or installation costs The benefits given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not ...

Page 42: ...rden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are availab...

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