Abicor Binzel DAV Operating Instructions Manual Download

Page: 17 / 18

DAV

13 Accessories/options

BAL.0789.0 • 2020-03-02

EN - 17

13 Accessories/options

13.1 Mounting kit

Includes all add-on components required to operate wire cutter properly.

13.2 Compressed air hose

High-quality pneumatic hose, cut length, ø 6 mm inner width 4 mm.

13.3 5/2 directional valve

Weight

Approx. 0.265 kg

Ambient temperature

+5°C to +50°C

Compressed air connection

G1/8"

Working pressure

6–8 bar

Nominal flow

Approx. 650 L/min

Required activation

24 V DC

Imax > 1.1 A

Inom. = 220 mA

Cable connection

PG 7

Tab. 10

5/2 directional valve

Fig. 9

5/2 directional valve

Summary of Contents for DAV

Page 1: ...T E C H N O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com EN Operating instructions DAV EN Wire cutter ...

Page 2: ...1 Designated use EN 4 2 2 Obligations of the operator EN 4 2 3 Personal protective equipment PPE EN 4 2 4 Classification of the warnings EN 4 2 5 Warning and notice signs EN 5 2 6 Emergency information EN 5 3 Product description EN 6 3 1 Technical data EN 6 3 2 Abbreviations EN 7 3 3 Nameplate EN 7 3 4 Signs and symbols used EN 7 4 Scope of delivery EN 7 4 1 Transport EN 8 4 2 Storage EN 8 5 Funct...

Page 3: ...ove the ignition properties changing the torch neck at the ATS rotor with wire drawing use of sensors to find seams and TCP measuring equipment These operating instructions describe the DAV wire cutter only The DAV wire cutter must only be operated using original ABICOR BINZEL spare parts 1 1 Marking This product fulfills the requirements that apply to the market to which it has been introduced A ...

Page 4: ...ledge and experience Keep other people out of the work area Please observe the occupational health and safety regulations of the relevant country Observe the regulations on occupational safety and accident prevention 2 3 Personal protective equipment PPE To prevent danger to the user these instructions recommend the use of personal protective equipment PPE This consists of protective clothing safe...

Page 5: ...ot be covered obscured painted over or removed 2 6 Emergency information In the event of an emergency immediately disconnect the following supplies Electrical power supply Compressed air supply Further measures can be found in the operating instructions for the power source or the documentation for other peripheral devices Symbol Meaning Automatic start Warning against hand injuries ...

Page 6: ...Dimensions Ambient temperature 5 C to 50 C Relative humidity Up to 90 at 20 C Tab 1 Ambient conditions during operation Storage in a closed environment ambient temperature 10 C to 55 C Ambient temperature for shipment 5 C to 50 C Relative humidity Up to 90 at 20 C Tab 2 Ambient conditions for transport and storage Weight Approx 2 7 kg Cutting capacity at 6 bar Solid wire up to 1 6 mm filler wire u...

Page 7: ...y either the customer or by ABICOR BINZEL as an option Order the equipment parts and wear parts separately The order data and ID numbers for the equipment parts and wear parts can be found in the current product catalog Contact details for support and placing orders can be found online at www binzel abicor com Non contact cylinder switch Plug in connection M12 x 1 Tab 5 Optional non contact end po...

Page 8: ...by the optional end position prompt 8 and torch clamp 1 At a minimum of 5 bar operating pressure the cylinder 9 is set in pneumatic end positions Signal evaluation is managed by a higher level safety circuit Goods in inspection Use the delivery note to check that everything has been delivered Check the delivery for damage visual inspection In case of complaints If the delivery has been damaged dur...

Page 9: ...ure equals a minimum of 6 bar to a maximum of 8 bar The cutting capacity of the device is reduced if the operating pressure is low 4 Scope of delivery on page EN 7 DANGER Risk of injury due to unexpected start The following instructions must be adhered to during all maintenance servicing assembly disassembly and repair work Switch off the power source Disconnect all electrical connections Switch o...

Page 10: ...g socket at the solenoid valve as the installation site With option non contact end position prompt WARNING Electric shock Dangerous voltage due to defective cables Check all live cables and connections for proper installation and damage Replace any damaged deformed or worn parts NOTICE Before an electrical connection between the product and the power supply is established check that the operating...

Page 11: ...ng period reset the switching status 5 Move the torch upward and out of the wire cutter 2 6 5 Pulling the wire Applies only to the torch neck replacement system e g ATS rotor 1 Remove the wire electrode that has been cut during the change procedure and which remains in the replacement neck The counter support s clamping function is used here 1 Gas nozzle 2 Wire cutter Fig 6 DAV wire cutter NOTICE ...

Page 12: ... Y1 0 Withdraw from cutter END Cutter open Cutter closed Wait t 0 5s Currentless wire feeder Cutter open Cutter closed Cutter open Wait t 0 5s Valve Y1 0 Determine cause and rectify Cutter open NOTICE Only qualified personnel are permitted to perform work on the device or system Consult the documentation for the welding components NOTICE As the DAV wire cutter is integrated into a welding system t...

Page 13: ...epair work Switch off the power source Disconnect all electrical connections Switch off the entire welding system DANGER Electric shock Dangerous voltage due to defective cables Check all live cables and connections for proper installation and damage Replace any damaged deformed or worn parts NOTICE Only qualified personnel are permitted to perform work on the device or system Check and wear your ...

Page 14: ...e if necessary NOTICE Worn out cutting edges may cause malfunctions A cost and time saving remedy is correcting the start up position by a few millimeters Only when the entire cutting width of the cutter has been worn out will a replacement be required 1 Cover 2 Counter support with pressure spring 3 Jaws 4 Housing 5 Cutter 6 Slide Fig 8 Replacing the cutter CAUTION Risk of injury due to spring te...

Page 15: ...off valve Check the hose connections and threaded fittings 5 2 directional valve does not function properly Check control lead connection Check the signal output of the robot control 5 2 directional valve stuck Replace valve Insufficient cutting capacity Air pressure too low Check setting at pressure regulator min 6 bar max 8 bar Dirty cutting edge Clean Actuator stiff due to poor or insufficient ...

Page 16: ...ed transported and disposed of in suitable containers Observe the relevant local regulations and disposal instructions in the safety data sheets specified by the manufacturer of the consumables Contaminated cleaning tools brushes rags etc must also be disposed of in accordance with the information provided by the consumables manufacturer 12 3 Packaging ABICOR BINZEL has reduced the transport packa...

Page 17: ...pressed air hose High quality pneumatic hose cut length ø 6 mm inner width 4 mm 13 3 5 2 directional valve Weight Approx 0 265 kg Ambient temperature 5 C to 50 C Compressed air connection G1 8 Working pressure 6 8 bar Nominal flow Approx 650 L min Required activation 24 V DC Imax 1 1 A Inom 220 mA Cable connection PG 7 Tab 10 5 2 directional valve Fig 9 5 2 directional valve ...

Page 18: ...O R T H E W E L D E R S W O R L D w w w b i n z e l a b i c o r c o m Alexander Binzel Schweisstechnik GmbH Co KG Kiesacker 35418 Buseck GERMANY T 49 64 08 59 0 F 49 64 08 59 191 info binzel abicor com BAL 0789 0 2020 03 02 ...

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