ABB VD4 Series Installation And Operating Instructions Manual Download Page 27

M ED I U M  VO LTAG E  P R O D U C T S

27

9.   Maintenance

The purpose of the maintenance operations is to 
keep the apparatus in a good working condition 
for as long as possible.
The following operations must be performed, as 
specified in Standards IEC 61208 / DIN 31 051.
Inspection:   Establishing the real conditions
Overhaul:  

Measures to be taken to maintain 
the specific conditions

Repair:  

Measures to be taken to restore the 
specific conditions.

Please refer to BS EN 13306:2010, clause 8, for 
maintenance types definitions. 

9.1   General

Vacuum circuit breakers are characterised by 
simple, sturdy construction and a long life.
The operating mechanism is maintenance-free for 
its whole operating life, and only requires 
functional inspections (see sect. 9.2.2).
The vacuum interrupters are maintenance-free for 
their whole operating life.
Vacuum interruption does not produce any 
harmful effects even when there are frequent 
interruptions at the rated and short-circuit 
current.
The interventions during service and their aim are 
determined by the ambient conditions, by the 
sequence of operations and by the shortcircuit 
interruptions.

Note

Comply with the following Standards for 
maintenance work:

• 

the relative specifications given in the chapter 

on “Standards and Specifications”;

• 

labour safety regulations in the chapter on 

“Putting into service and operations”;

• 

standards and specifications of the country 
where the apparatus is installed.

The maintenance operations must only be carried 
out by trained personnel who comply with all the 
safety regulations. Furthermore, it is advisable to 
have ABB personnel at least check the performance 
during service and carry out any repairs required.
Cut the power supply off and put the apparatus 
under safe conditions during the maintenance 
operations.

  Before proceeding with any operation, make 

sure that the circuit breaker is open, with 
the springs discharged and that it is not 
powered (medium voltage circuit and 
auxiliary circuits).

9.1.1   Operating life

The operating life expectancy of VD4 circuit 
breakers is as follows:

• 

vacuum interrupters: up to 30,000 operations, 
depending on the type (see sect. 7.2.3 Trip 

curves);

• 

actuator and transmission system: up to 10,000 
operations, under normal operating conditions, 
depending on the type of circuit breaker and 
with regular maintenance.

9.2   Inspections and functionality 

tests

9.2.1   Interruption devices in general

• 

Assess the conditions of the interruption 
devices by conducting regular inspections.

• 

Inspection at fixed intervals can be avoided 
when the apparatus is permanently under the 
control of qualified personnel.

• 

Firstly, the assessments must include visual 
inspection to check for any contamination, 
traces of corrosion or electrical discharge 
phenomena.

• 

Performa more frequent inspections when there 
are unusual operating conditions (including 
severe climatic conditions) and in the case of 
environmental pollution (e.g. high level of 
contamination or an atmosphere with 
aggressive agents).

• 

Visual inspection of the isolating contacts. The 
contact system should be turned alternately in 
order to keep the internal surface of the contact 
areas clean. The contact areas must be cleaned 
when there are signs of overheating (discoloured 
surface) (also consult the Repairs section).

• 

Conduct overhauls if the conditions are 
abnormal (see Overhauling section).

9.2.2   Stored energy operating mechanism

Subject the operating mechanism to a functional 
after 5,000 operations or after 4 years.
Before performing the test, open the circuit 
breaker and deenergise the medium voltage 
circuit.

Note

Insulate the work area and make it safe, following 
the safety regulations specified in the IEC/DIN 
VDE Standards.

Summary of Contents for VD4 Series

Page 1: ...on program 3 1 Packing and transport 4 2 Inspection on arrival 5 3 Storing 6 4 Handling 7 5 Description 8 6 Instructions for circuit breaker operation 21 7 Installation 23 8 Putting into service 26 9...

Page 2: ...standards and laws so as to ensure that the installations are constructed in accordance with the rules of good workmanship and safety in the work place Strictly comply with the instructions in this ma...

Page 3: ...ent guidelines The manufacturing processes are implemented in accordance with the environmental protection I Foreword II Environmental protection program Besides this manual it is therefore always nec...

Page 4: ...d transport The circuit breaker is shipped in special packing in the open position and with the springs discharged Each piece of apparatus is protected by a plastic cover to prevent water from infiltr...

Page 5: ...n sent by ABB Before proceeding with any operation always make sure that the springs of the operating mechanism are discharged and that the apparatus is in the open position The following documents ac...

Page 6: ...paratus cannot be installed immediately it must be repacked in the original packing materials Insert at least one standard packet of special hygroscopic substance per piece of apparatus inside the pac...

Page 7: ...is in the open position When handling the apparatus take great care to prevent the insulating parts and the terminals of the circuit breaker from being stressed The apparatus must not be handled by in...

Page 8: ...ed in all VD4 series circuit breakers with frontal control The circuit breaker can be remote controlled when fitted with dedicated electrical accessories gearmotor opening and closing release The oper...

Page 9: ...c switchgear 230 mm pole center distance Depending on the version they can be equipped on request with two or three current sensors and with a REF 601 series device for protection against overcurrents...

Page 10: ...l dimensions maximum H mm 785 785 785 W mm 317 317 317 D mm 1029 1 1170 2 1029 1 1170 2 1029 1 1170 2 Pole center distance P mm 230 300 230 300 230 300 Weight 3 kg 65 1 67 2 65 1 67 2 65 1 67 2 Applic...

Page 11: ...imum H mm 785 785 785 W mm 317 317 317 D mm 1029 1 1170 2 1029 1 1170 2 1029 1 1170 2 Pole center distance P mm 230 300 230 300 230 300 Weight 3 kg 65 1 67 2 65 1 67 2 65 1 67 2 Application of REF 601...

Page 12: ...Closing time ms 30 60 30 60 30 60 Overall dimensions maximum H mm 740 740 740 W mm 315 315 315 D mm 1005 1005 1005 Pole center distance P mm 230 230 230 Weight 3 kg 65 65 65 Application of REF 601 pr...

Page 13: ...100 Rated voltage Ur kV 12 17 5 24 Rated insulation voltage Us kV 12 17 5 24 Withstand voltage at 50 Hz Ud 1 min kV 281 1 38 1 50 Impulse withstand voltage Up kV 75 95 125 Rated frequency fr Hz 50 60...

Page 14: ...springs in the manual mode built into the operating mechanism 6 indicator for closing springs loaded relieved The basic wiring ends in the terminal box This latter is equipped with a withdrawable part...

Page 15: ...re The terminal box is actually situated at the front and projects over the upper edge of the enclosure the front enclosure has a transparent sliding shutter over the mechanical indicators the operati...

Page 16: ...6 16 20 VD4 R 12 06 20 25 VD4 R 12 06 25 800 16 VD4 R 12 08 16 20 VD4 R 12 08 20 25 VD4 R 12 08 25 1250 16 VD4 R 12 12 16 20 VD4 R 12 12 20 25 VD4 R 12 12 25 17 5 630 12 5 VD4 R 17 06 12 16 VD4 R 17 0...

Page 17: ...12 06 20 25 VD4 L 12 06 25 800 16 VD4 L 12 08 16 20 VD4 L 12 08 20 25 VD4 L 12 08 25 1250 16 VD4 L 12 12 16 20 VD4 L 12 12 20 25 VD4 L 12 12 25 17 5 630 12 5 VD4 L 17 06 12 16 VD4 L 17 06 16 20 VD4 L...

Page 18: ...12 16 VD4 R SEC 12 08 16 20 VD4 R SEC 12 08 20 25 VD4 R SEC 12 08 25 1250 12 5 VD4 R SEC 12 12 12 16 VD4 R SEC 12 12 16 20 VD4 R SEC 12 12 20 25 VD4 R SEC 12 12 25 17 5 630 12 5 VD4 R SEC 17 06 12 16...

Page 19: ...12 06 25 800 12 5 VD4 L SEC 12 08 12 16 VD4 L SEC 12 08 16 20 VD4 L SEC 12 08 20 25 VD4 L SEC 12 08 25 1250 12 5 VD4 L SEC 12 12 12 16 VD4 L SEC 12 12 16 20 VD4 L SEC 12 12 20 25 VD4 L SEC 12 12 25 1...

Page 20: ...it breaker opening 35 70 Un circuit breaker closing 85 110 Un Power on inrush Ps 150 W Inrush time 150 ms Holding power Pc 3 W Opening time 60 80 ms Insulation voltage 2000 V 50 Hz for 1 min Specifica...

Page 21: ...Undervoltage release disabled The circuit breaker can also be closed if the undervoltage release is not supplied with power 6 2 Operating and signalling parts VD4 circuit breakers guarantee a minimum...

Page 22: ...ading operation the gearmotor stops and automatically continues with the spring loading operation once the power returns However it is always possible to complete the loading operation in the manual m...

Page 23: ...tions required for installation putting into service service and maintenance must be carried out by qualified personnel The areas through which power conductors or auxiliary circuit conductors are rou...

Page 24: ...cuitbreaker terminals or the monoblocs of the cubicles sized according to the electrodynamic stress caused by the short circuit current of the installation The circuit breaker terminals are always sil...

Page 25: ...lt taking care to prevent the insulating parts from being stressed Use of DIN class 8 8 standard bolts is recommended also with reference to the indications in table 2 Make sure that the connections d...

Page 26: ...tion resistance should be several M and must remain constant over time 2 Auxiliary circuits Make sure that the connections to the control circuit are correct proceed with the relative power supply Nor...

Page 27: ...tions during the maintenance operations Before proceeding with any operation make sure that the circuit breaker is open with the springs discharged and that it is not powered medium voltage circuit an...

Page 28: ...richloroethane trichloroethylene or carbon tetrachloride 9 3 2 Actuator and transmission system Circuit breakers up to 25 kA The actuator trip box the shock absorber and all the other components of th...

Page 29: ...dication due to the capacitive effect In this case the cables must not be removed If maintenance is carried out by the customer s personnel responsibility for the interventions remains with the custom...

Page 30: ...means that use of vacuum interrupters is absolutely safe at the rated service voltage application of the withstand voltage at power frequency according to the IEC 62271 100 and VDE 0670 Standards is s...

Page 31: ...r rated voltage of the circuit breaker rated nominal current of the circuit breaker breaking capacity of the circuit breaker serial number of the circuit breaker rated voltage of any electrical spare...

Page 32: ...310 0 0 6 0 2 5 4 6 5 6 7 1 239 6 7 5 2 1 282 27 7 141 21 5 4 1 18 132 5 97 95 75 5 100 22 5 14 187 1 1 1 1 8 45 VD4 R VD4 L VD4 R SEC VD4 L SEC INSTALLATION AND OPERATING INSTRUCTIONS 32 12 Overall d...

Page 33: ...0 160 2 5 2 8 3 139 310 0 0 1 5 4 6 0 0 6 0 2 282 270 20 5 6 7 1 2 1 239 6 7 5 21 5 7 141 18 4 1 95 132 5 22 5 100 75 5 187 1 1 1 1 2xM10 45 2 8 3 MEDIUM VOLTAGE PRODUCTS 33 Fixed circuit breaker with...

Page 34: ...2 310 5 4 6 5 6 7 1 6 7 5 2 1 239 21 5 27 7 282 141 4 1 18 132 5 97 95 75 5 100 22 5 187 14 2 8 3 1 1 2xM10 1 1 45 VD4 R VD4 L VD4 R SEC VD4 L SEC INSTALLATION AND OPERATING INSTRUCTIONS 34 12 Overall...

Page 35: ...5 7 3 2 4 10 2 8 3 310 0 0 1 5 4 6 0 0 6 0 2 282 270 20 21 5 239 5 6 7 1 2 1 6 7 5 7 141 18 4 1 92 132 5 95 22 5 100 75 5 1 1 1 1 M10 45 2 8 3 MEDIUM VOLTAGE PRODUCTS 35 Fixed circuit breaker with lh...

Page 36: ...22 40 282 315 141 46 239 21 5 30 5 650 576 20 70 5 740 116 5 53 42 42 4 x M8 21 deep 55 95 no C S 382 14 R7 4 98 24 5 30 25 40 202 5 VD4 R VD4 L VD4 R SEC VD4 L SEC INSTALLATION AND OPERATING INSTRUCT...

Page 37: ...2xM10 22 deep 237 5 72 426 6 2 5 269 40 750 40 422 79 5 21 222 152 28 141 187 yes C S 78 5 107 5 382 R7 4 24 5 98 30 25 40 12 5 95 no C S 42 42 4 x M8 21 deep 55 MEDIUM VOLTAGE PRODUCTS 37 Fixed circ...

Page 38: ...26 5 17 5 17 5 53 5 83 14 156 16 213 30 198 141 21 5 39 5 72 5 119 5 121 5 1 5 3 5 3 5 5 6 3 2 VD4 R VD4 L VD4 R SEC VD4 L SEC INSTALLATION AND OPERATING INSTRUCTIONS 38 12 Overall dimensions Detail...

Page 39: ...he matters established by the ISO 14001 Standards ABB provides its skills and assistance to facilitate the recycling and disposal process for products at the end of their life It is always necessary t...

Page 40: ...more information please contact Your sales contact abb com mediumvoltage Your contact center abb com contactcenters More service information abb com service The data and illustrations are not binding...

Reviews: