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Summary 

1.1

 

General

The vacuum circuit-breaker of type VD4 on with-
drawable  part  are  intended  for  indoor  installation 
in air-insulated switchgear of withdrawable design. 
Their switching capacity is sufficient to handle any 
conditions  arising  from  switching  of  equipment 
and systems components under normal operating 
conditions,  particulary  short-circuits,  within  the 
parameters of their technical data.
Vacuum circuit-breaker have particular advantages 
for use in networks where there is a high switching 
frequency in the working current range and/or where 
a certain number of short-circuit breaking operations 
are expected. The vacuum circuit-breakers of the 
type VD4, designed in column form, are suitable for 
autoreclosing, and have exceptionally high operating 
reliability and long life.

Together with this instruction manual, it is essential 
to consult manual BA 359, Vacuum circuit-breaker 
type VD4, high current.

1.2

 

Standards and specifications

1.2.1  Switchgear manufacture

The switchgear complies with the following speci-
fications in accordance with DIN VDE/the relevant 
IEC publications:

•  VDE 0670, part 1000/IEC 60694.
•  DIN VDE 0670, part 104, and IEC 62271-100
•  DIN VDE 0847, part 4, and IEC 61000-4.

1.2.2  Installation and operation

The relevant specifications are to be taken into ac-
count during installation and operation, particu larly:

•  DIN  VDE  0101,  Power  installations  exceeding 

AC 1 kV

•  VDE 0105, Operation of electrical installations
•  DIN VDE 0141, Earthing systems for special po

-

wer installations with rated voltages above 1 kV

•  Accident prevention regulations issued by  the 

appropriate professional bodies or comparable 
organisations. 

  In Germany, these comprise the following safety 

regulations:
–  Health and Safety at Work Standards BGV A1 

and BGV A2

•  Safety guidelines for auxiliary and operating ma

-

terials

•  Order related details provided by 

 

ABB Calor Emag.

1.3

 

Operating conditions

1.3.1  Normal operating conditions

Design to VDE 0670, part 1000, “Common specifi-
ca tions  for  high-voltage  switchgear  and  control-
gear standards” and  IEC publi cation 60694, with 
the following limit values:

•  Ambient temperature:

–  Maximum 

+40°C

–  Maximum 24 hour average 

+35°C

–  Minimum (according to
  “minus 5 indoor class”)  

-5°C

•  Humidity:

–  the average value of the relative 

humidity, measured over a period 
of 24 h, does not exceed 

95%

–  the average value of the water  

vapour pressure, over a period 
of 24 h, does not exceed 

2.2 kPa

–  the average value of the relative 

humidity, over a period of one 
month, does not exceed 

90%

–  the average value of the water  

vapour pressure, over a period 
of one month, does not exceed 

1.8 kPa

•  Maximum site altitude:

  ≤ 1000 m above sea level.

1.3.2  Special operating conditions

Special operating conditions are to be agreed on 
by  the  manufacturer  and  user.  The  manufacturer 
must be consulted in advance about each special 
operating condition:

•  Site altitude over 1000 m:

–  Allow for the reduction in the dielectric strength 

of the air.

•  Increased ambient temperature:

–  Current carrying capacity is reduced.
–  Provide additional ventilation for heat dissipa-

tion.

•  Climate:

–  Avoid the risk of corrosion or other damage in 

areas:

•  with high humidity and/or
•  with major rapid temperature fluctuations.

–  Implement preventive measures (e.g. electric 

heaters) to preclude condensation phe no  mena.

BA 414-07_GB_AMC.indd   5

18.07.12   10:24

Summary of Contents for VD4 Series

Page 1: ...aker on withdrawable part high duty Instruction manual BA 414 07 E Contents 1 Summary 5 2 Technical data 6 3 Circuit breaker on withdrawable part 8 4 Operation of the switchgear 11 5 Maintenance 15 Me...

Page 2: ......

Page 3: ...al marked with this warning symbol Make sure that under operation condition of the switchgear or switchboard the specified data are not exceeded Keep the instruction manual accessible to all persons c...

Page 4: ...5 2 1 General 15 5 2 2 Withdrawable assembly 16 5 3 Servicing 16 5 4 Repairs 16 5 4 1 Switchgear in general 16 5 4 2 Replacement of components 17 5 5 Testing withdrawable parts with a VD4 type circui...

Page 5: ...ve 1 kV Accident prevention regulations issued by the appropriate professional bodies or comparable organisations In Germany these comprise the following safety regulations Health and Safety at Work S...

Page 6: ...ted mechanisms 2 The weight raises about 2 kg for motor driven withdrawable parts 3 With fan cooling Together with this instruction manual it is essen tial to consult manual BA 359 Vacuum circuit brea...

Page 7: ...rts of type A see section 5 5 2 Exists only for rated currents above 2500 A 3 with fan cooling Panel type Parameter p A C D E F G M W U 12 kV 17 5 kV UniGear type ZS1 1250 A 50 kA 1600 A 50 kA 2000 A...

Page 8: ...or the mounting frame which are normally effective are as follows concerning the circuit breaker The withdrawable part can only be moved from the test disconnected position into the service position...

Page 9: ...efore mechanical blocking of the spindle mechanism and may only be applied again after the end of mechanical blocking This ensures that the shunt release ON cannot be loaded with an electrical ON puls...

Page 10: ...4 2 Contact arm 4 3 Contact system Figure 3 3 Withdrawable assembly with built in auxiliary switch type B see section 5 5 S8 Test position indicator S9 Service position indicator 18 Spindle 18 2 Scene...

Page 11: ...operations of switching devices manually or by electrical control and simul taneously observe the relevant position indica tors Check mechanical and electrical interlocks for effectiveness without usi...

Page 12: ...in emergency manual operation If the drive motor fails during movement of the withdrawable part the withdrawable part must be moved into a limit position in emergency manual operation Emergency manual...

Page 13: ...ircuit breaker With the withdrawable part in the service position on and off switching operations should only be carried out with the doors closed Operate the local or remote electrical control Observ...

Page 14: ...part 18 Spindle mechanism 121 Hand crank Figure 4 4 Service truck engaged with the panel Withdrawable circuit breaker part released for removal by moving the sliding handles inwards 13 Withdrawable c...

Page 15: ...ge me chanism for instance retains a basic tension which is independent of the charging and discharging processes during switching so as to ensure correct function This spring energy can be inadverten...

Page 16: ...uch unusual problems For details of servicing see also the relevant sec tions of manual BA 359 5 4 Repairs 5 4 1 Switchgear in general Repair of surface damage Sheet steel parts painted Remove rust e...

Page 17: ...e motor could otherwise be braked electrically Turn hand crank 121 in the required direction Note When the withdrawable part moves the motor turns The motor functions in such a case like a generator i...

Page 18: ...position Remove the hand crank Switch the supply voltage for the travel motor on Use the local electrical controls to check that the withdrawable part moves in the correct direction Caution Do not all...

Page 19: ...hdrawable parts Releasing the blocking magnet Y0 Remove front plate 1 1 Disengage blocking magnet Y0 by pulling the magnet armature While doing so turn crank 121 about one half turn either direction o...

Page 20: ...hanism Delayed undervoltage release Y4 GCE9371466R01 2 with spring mechanism Indirect overcurrent release with intermediate Y7 GCE9371466R0112 current transformer and spring mechanism Intermediate cur...

Page 21: ...48 V R0103 60 V R0104 110 V R0105 125 V R0107 220 V R0106 Motor with gearbox M1 24 V GCE0940150P0111 30 V P0112 48 V P0113 60 V P0114 110 V P0115 220 V P0116 5 6 2 Auxiliary materials and lubricants...

Page 22: ...5 1 Fit the contact system back to front on the thin end of the arbor and slide it onto the thicker shank area 4 3 Contact system 127 Arbor 127 1 Journal Figure 5 2 Motor driven withdrawable part in a...

Page 23: ...cuit breaker with manually operated withdrawable parts 13 24 Roller 13 25 Cam 13 26 Lever 13 27 Pin 13 91 Link rod 13 91 1 Bolt 13 91 2 Bolt 13 92 Angle lever 13 92 1 Bolt Figure 5 5 Detail in the are...

Page 24: ...ON 0 R0 2 S2 Y3 K0 A 41 21 22 18 33 16 17 19 38 39 Y4 Y2 Y2 Y4 Y9 15 13 37 44 42 30 2 V3 Y9 B 14 X0 V0 Y0 V1 36 46 45 35 34 20 E A Q0 X0 P Y0 Block Magnet on truck with rectifier V0 Y1 Closing block m...

Page 25: ...4 V2 P Y0 Block Magnet on truck with rectifier V0 Y1 Closing block magnet with rectifier V1 Y2 1 Shunt release OFF with rectifier V2 Y3 Closing release with rectifier V3 Y4 Undervoltage release U with...

Page 26: ...resentation Aux switch S1 shown for c b mechanism discharged C b unit in service position Control wiring plug 58 pole Earthing switch mechanical interlock with c b unit a C b unit in test position Ear...

Page 27: ...16 B1 B11 B2 B3 B4 B5 B6 B7 B8 B9 B10 B12 B13 B14 B15 B16 C1 C11 C2 C3 C4 C5 C6 C7 C8 C9 C10 C12 C13 C14 C15 C16 D1 D11 D2 D3 D4 D5 D6 D7 D8 D9 D10 D12 D13 D14 D15 D16 Q0 Y0 Block Magnet on truck with...

Page 28: ...tage Products Oberhausener Strasse 33 Petzower Strasse 8 40472 Ratingen 14542 Werder Havel OT Glindow GERMANY GERMANY Tel 02102 12 0 Fax 02102 12 17 77 E Mail powertech de abb com www abb com mediumvo...

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