ABB TPR56FV Series Assembly Instructions Manual Download Page 9

Assembly Instructions / TPR56FV.. - TPR61FV..

2  Safety / 2.3  Occupational safety

© Copyright 2018 ABB. All rights reserved.

HZTL455311P0033_EN

Revision B

May 2018

2.3

Occupational safety

General

 WARNING

Injuries to persons

Severe injuries to personnel or fatal accidents can be caused by mechanical
influences as a consequence of hazardous and inadequate operational pro-
cedures or non-compliance with safety and health standards.

u

When working on the turbocharger always wear safety footwear and pro-
tective clothing to protect against mechanical hazards.

u

Keep personal protective equipment in perfect condition.

u

Obey mandatory signs.

u

Observe the general rules for occupational safety and prevention of accidents.

u

Only perform operations that are described in this chapter.

u

Only perform operations for which you have received instruction or training.

Wear safety footwear to protect against mechanical hazard and risk of falling.

Wear protective clothing.

 WARNING

Risk of falling

When working on the turbocharger, there is a risk of falling.

u

Do not climb onto the turbocharger or onto attached parts and do not
use them as climbing aids.

u

Use suitable climbing aids and working platforms for work above body
height.

u

Only perform work on the turbocharger when you are in a physically and psychologically
stable condition.

u

Only work with suitable tools, equipment and appliances that function properly.

u

Keep the workplace clean; clear away any loose objects and obstacles on the floor.

u

Keep the floor, equipment, and turbocharger clean.

u

Have oil binding agents ready and provide or keep oil pans at hand.

Welding work close to the turbocharger

u

If welding work is being carried out in the vicinity of the turbocharger, cover the filter si-
lencer so that the filter mat is not damaged.

u

Remove combustible objects and substances out of the range of flying sparks.

u

Cover all connections on the turbocharger so that no foreign objects can get into the tur-
bocharger.

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Summary of Contents for TPR56FV Series

Page 1: ...e engine correctly and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsible for fitting the turbocharger on the engine TPR FV...

Page 2: ......

Page 3: ...1 3 Symbols and definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 1 6 Definition of pictograms 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting loads 6 2 3 Occupat...

Page 4: ...structions are intended for engineers and mechanics responsible for fitting the turbocharger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportatio...

Page 5: ...e inspected and certified regularly by ABB Turbo Systems See also chapter Contact address and after sales service 1 4 Definition of warning caution note WARNING Definition of warning Serious personal...

Page 6: ...usts Gases Safety helmet Ear protection Table 2 Personal protective equipment to be worn specific to the respective task 1 6 Definition of pictograms The following pictograms can occur in this documen...

Page 7: ...ssories Are caused by the operating equipment used or supplies and materials Are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chapter...

Page 8: ...th sufficient loading capacity u Make sure the load is suspended properly on the crane hook u Do not let anyone stand beneath a suspended load Wear safety gloves to protect against mechanical hazards...

Page 9: ...t mechanical hazard and risk of falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attach...

Page 10: ...viously received instruc tion or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or simil...

Page 11: ...rger Lifting gear with a sufficient load limit must be used for installing the turbocharger The fol lowing weight specification applies to the heaviest variant possible Depending on the spe cification...

Page 12: ...Assembly Instructions TPR56FV TPR61FV 3 Weight and transportation of the turbocharger Copyright 2018 ABB All rights reserved HZTL455311P0033_EN Revision B May 2018 Page 10 17...

Page 13: ...s an orifice in each of the two oil inlet channels of the bearing casing The diameter of this orifice is individually adapted by the enginebuilder for the purpose of adjusting the oil pressure u Align...

Page 14: ...m The control system is installed in a terminal box u It is essential to follow the additional specifications and instructions of the enginebuilder Fig 3 Installation of the VTG control system u Secur...

Page 15: ...e control system B2 is disconnected from the power supply before disassembly Wear safety gloves to protect against mechanical hazards w If the plugs are not inserted correctly or interchanged the oper...

Page 16: ...n terms of the Ordinance on Hazardous Substances Nevertheless the following points must be observed when handling VCI u Observe information in material safety data sheet u Ensure proper space ventilat...

Page 17: ...ed HZTL455311P0033_EN Revision B May 2018 Unpackaging replacement turbochargers or spare parts Once the material has been unpackaged from the VCI package the corrosion protection is no longer effectiv...

Page 18: ...s Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available on line on our website www abb com turbocharging One rating plate 01 each is attached on the l...

Page 19: ...Assembly Instructions TPR56FV TPR61FV 6 Further information Copyright 2018 ABB All rights reserved HZTL455311P0033_EN Revision B May 2018 Page 17 17...

Page 20: ...e Operation Manual of your product on our website see Need product information Operating instructions Copyright 2017 ABB All rights reserved ABB Turbo Systems Ltd Bruggerstrasse 71 a CH 5401 Baden Swi...

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