ABB TPR56FV Series Assembly Instructions Manual Download Page 1

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Turbocharger / A100-M radial

Original assembly instructions – English

This document is valid for the TPR..FV

series:

TPR56FV.., TPR61FV..

Purpose

The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.

Target group

The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.

TPR..FV turbocharger

The most power and efficiency for the long haul.

ASSEMBLY INSTRUCTIONS

Turbocharger / TPR..FV

Original assembly instructions – English

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Summary of Contents for TPR56FV Series

Page 1: ...e engine correctly and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsible for fitting the turbocharger on the engine TPR FV...

Page 2: ......

Page 3: ...1 3 Symbols and definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 1 6 Definition of pictograms 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting loads 6 2 3 Occupat...

Page 4: ...structions are intended for engineers and mechanics responsible for fitting the turbocharger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportatio...

Page 5: ...e inspected and certified regularly by ABB Turbo Systems See also chapter Contact address and after sales service 1 4 Definition of warning caution note WARNING Definition of warning Serious personal...

Page 6: ...usts Gases Safety helmet Ear protection Table 2 Personal protective equipment to be worn specific to the respective task 1 6 Definition of pictograms The following pictograms can occur in this documen...

Page 7: ...ssories Are caused by the operating equipment used or supplies and materials Are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chapter...

Page 8: ...th sufficient loading capacity u Make sure the load is suspended properly on the crane hook u Do not let anyone stand beneath a suspended load Wear safety gloves to protect against mechanical hazards...

Page 9: ...t mechanical hazard and risk of falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attach...

Page 10: ...viously received instruc tion or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or simil...

Page 11: ...rger Lifting gear with a sufficient load limit must be used for installing the turbocharger The fol lowing weight specification applies to the heaviest variant possible Depending on the spe cification...

Page 13: ...s an orifice in each of the two oil inlet channels of the bearing casing The diameter of this orifice is individually adapted by the enginebuilder for the purpose of adjusting the oil pressure u Align...

Page 14: ...m The control system is installed in a terminal box u It is essential to follow the additional specifications and instructions of the enginebuilder Fig 3 Installation of the VTG control system u Secur...

Page 15: ...e control system B2 is disconnected from the power supply before disassembly Wear safety gloves to protect against mechanical hazards w If the plugs are not inserted correctly or interchanged the oper...

Page 16: ...n terms of the Ordinance on Hazardous Substances Nevertheless the following points must be observed when handling VCI u Observe information in material safety data sheet u Ensure proper space ventilat...

Page 17: ...ed HZTL455311P0033_EN Revision B May 2018 Unpackaging replacement turbochargers or spare parts Once the material has been unpackaged from the VCI package the corrosion protection is no longer effectiv...

Page 18: ...s Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available on line on our website www abb com turbocharging One rating plate 01 each is attached on the l...

Page 20: ...e Operation Manual of your product on our website see Need product information Operating instructions Copyright 2017 ABB All rights reserved ABB Turbo Systems Ltd Bruggerstrasse 71 a CH 5401 Baden Swi...