ABB Totalflow microFLO G4 Startup Manual Download Page 1 | Manualshive

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Summary of Contents for Totalflow microFLO G4

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Page 2: ...ied hazardous location Refer to the ABB installation drawing that is indicated on the unit s name plate and local and national electrical codes for installation requirements in classified hazardous locations This is a quick start guide designed for typical installations only Installations must be performed by personnel knowledgeable with the ABB Totalflow µFLOG4 flow computer the µFLOG4 User s Man...

Page 3: ... from each carton Inspect for damage or missing or incorrect parts Step 2 Mounting the Unit There are multiple ways to mount the unit The following will cover a pipe mount wall mount and a direct mount 2A Pipe Mount Installation 1 Position the pipe mount on the meter run The location needs to be close to the lines and allows for easy access Temporarily attach the saddle to the meter run pipe using...

Page 4: ...ts onto the back of the µFLOG4 2 Lift and align the µFLOG4 wall mounting brackets with the holes that were drilled into the wall Insert the associated bolts through the µFLOG4 s mounting brackets and into the wall 3 Securely tighten all the bolts to attach the unit to the wall Position the µFLOG4 high enough to allow slope from the externally mounted manifold to the tap valves 2C Direct Mount Inst...

Page 5: ...e performing any field wiring 3A Install the thermowell into the meter run Using the appropriate equipment adjust the probe length until it is spring loaded against the bottom of the thermowell Screw the probe connector into the thermowell Note It should be noted that the wiring for the µFLOG4 RTD differs from the prior generation three G3 line of ABB devices 3B Remove the nut from the cord connec...

Page 6: ...ts operating power The battery is packed and shipped separately Before installation inspect the power cables where they terminate on the battery pack and the connectors for breakage 4A Open the µFLOG4 s hinged door Insert the battery pack into the compartment Ensure that the battery terminals are not touching either the keeper lip on the shelf or any metal surface inside of the unit 4B Connect the...

Page 7: ...urely tighten Install the pipe extension into the coupling Upon completion tighten 5B Install the solar panel onto the mounting bracket with the corresponding hardware Attach the mounting plate to the top end of the extension pipe Do not tighten until the solar panel has been correctly positioned For northern hemispheres position the solar panel facing south For southern hemispheres position the s...

Page 8: ...Observe the LCD The display should be on and scrolling through the startup diagnostics sequence Note The capability of using the ext charger J17 input as a power input allows for current feedback to occur indicating charger voltage in the I O interface This value will always be slightly less than the battery voltage and is a normal condition Step 7 Lithium Battery The following are the steps for i...

Page 9: ...7 Step 8 µFLOG4 Board Pinouts and Communication The following represents the µFLOG4 board and designated pinouts 2 1 LITH ON OFF ...

Page 10: ... entries in the Station Setup tab Station ID The station identifier should uniquely identify one station from that of others Device ID Application ID On a µFLOG4 the identifier code should uniquely identify one µFLOG4 from that of others and will be the same as the Station ID Location The host software WinCCU has a Location field that can hold up to 24 alphanumeric characters used to describe it A...

Page 11: ...be displayed A blinking telephone poll symbol in the annunciator position A8 default indicates that the COM 1 port is active The symbol may not be visible if the baud rate is above 2400 See the Alarms and Status section within this guide for a full description of the alarm characters locations and descriptions Other Communication Options After selecting the protocol verify the other communication ...

Page 12: ...METER N NNN INCHES Size of the orifice plate TUBE SP Static pressure absolute PSIA TUBE DP NNN N IN H2O Differential pressure inches H2O TUBE TEMPERATURE NN N DEG F Flowing temperature F TUBE FLOW RATE NNNNNN N SCF HR Current flow rate programmable SCF MCF or MMCF TUBE LAST CALC Last calculated volume TUBE YEST VOL NNNN N MCF Yesterday s volume programmable SCF MCF or MMCF TUBE ACCUM VOL NNNNNN NN...

Page 13: ...not be visible if the baud rate is faster than 2400 Annunciator will remain on listening cycle if the listen cycle is set to zero M MODBUS ASCII MODBUS ASCII protocol selected for the port assigned to this annunciator m MODBUS RTU MODBUS RTU protocol is selected for the port assigned to this annunciator L Local Protocol Displayed when PCCU port is active and running Totalflow Local Protocol ID Rec...

Page 14: ...d 2100917 001 COPYRIGHT If the display still does not scroll try disconnecting the power and re connecting it again If still unsuccessful perform the following With PCCU32 connect to the unit Establish communications such as Connect to Totalflow Entry mode etc Move into Terminal mode and type 0 0 0 COLD The unit should initate a cold start and begin scrolling If this does not occur it may be neces...

Page 15: ...te The meter should read OL or OFL over range if there are no shorts Jumper the two wires at the other end The meter should read a low resistance if there are no opens This method requires only one end of the wiring to be tested no matter how far the devices are apart If a radio is used verify the directional antenna with the correct frequency range is pointed towards the base 6 The antenna should...

Page 16: ...ABB Inc Totalflow Products 7051 Industrial Blvd Bartlesville Oklahoma 74006 Tel USA 800 442 3097 International 001 918 338 4880 ...

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