ABB Thomas&Betts BAT22-6NV2 Operating Instructions Manual Download Page 5 | Manualshive

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ABB Thomas&Betts BAT22-6NV2 Operating Instructions Manual Download Page 5

HE.17454 / TA04928 D Page 5 of 12

Crimping Tool

Length (with battery) ........................................................................................................9.93" (252.22 mm)
Width .....................................................................................................................................2.5" (63.5 mm)
Depth ...................................................................................................................................3.6" (91.44 mm)
Weight

.................................................................................................................................2.18 lb (0.98 kg)

Crimping Force

..................................................................................................................1.53 tons (15 kN)

Recommended Operating Temperature Range

........................................14 °F to 104 °F (–10 °C to 40 °C)

Battery

Charging Time

..................................................................................................................................40 min

SPECIFICATIONS

1.6

52068605 Battery, 10.8V 1.5 Ah li-ion (16.2 Wh)
52068603 Charger, 10.8V li-ion batteries, 110V
52068604 Charger, 10.8V li-ion batteries, 230V

IDENTIFICATION

1.5

1

2

3

7

6

9

8

10

4

5

1. Crimping Dies
2. LED Work Light (white)
3. Crimping Head
4. LED Indicator (red)
5. Battery Cartridge
6. Battery Lock
7. Trigger
8. Screws
9. Washers
10. 13 mm Pins

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Summary of Contents for Thomas&Betts BAT22-6NV2

Page 1: ...ant Safety Information 3 1 5 Identification 5 1 6 Specifications 5 2 0 PARTS AND ACCESSORIES 5 2 1 Battery and Charger 6 2 2 Operation 7 2 3 Installing Dies 8 2 4 Crimping Cable 8 Page 3 0 OPERATING INSTRUCTIONS 9 3 1 Maintenance 9 3 2 Troubleshooting 9 4 0 PARTS BREAKDOWN 10 4 1 Parts Diagram 10 4 2 Parts List 11 5 0 CALIBRATION VERIFICATION 12 5 1 Visual Inspection 12 5 2 Gaging Procedure 12 TAB...

Page 2: ...as design improvements occur THOMAS BETTS shall not be liable for damages resulting from misapplication or misuse of its products CrimpALL and Kwik Cycle are registered trademarks of Textron Innovations Inc Teflon is a registered trademark of Dupont SAFETY 1 2 Safety is essential in the use and maintenance of THOMAS BETTS tools and equipment This manual and any markings on the tool provide informa...

Page 3: ...th Electric shock hazard This tool is not insulated When using this unit on or near energized electri cal lines use proper personal protec tive equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris Do not use solvents or flammable...

Page 4: ... a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive objects Conductive objects may create a short circuit and damage the battery Do not place a battery on moist ground or grass Moisture may create a short circuit and damage the battery Failure to observe these...

Page 5: ...Range 14 F to 104 F 10 C to 40 C Battery Charging Time 40 min SPECIFICATIONS 1 6 52068605 Battery 10 8V 1 5 Ah li ion 16 2 Wh 52068603 Charger 10 8V li ion batteries 110V 52068604 Charger 10 8V li ion batteries 230V IDENTIFICATION 1 5 1 2 3 7 6 9 8 10 4 5 1 Crimping Dies 2 LED Work Light white 3 Crimping Head 4 LED Indicator red 5 Battery Cartridge 6 Battery Lock 7 Trigger 8 Screws 9 Washers 10 13...

Page 6: ...cold 6 Charger is defective LGML1 Li Ion Charger HE 15552_C 2 3 4 5 6 1 HE 17454 TA04928 D Page 6 of 12 BATTERY AND CHARGER 2 1 i i i i i 100 75 50 25 0 Charge Remaining Remove battery only after unplugging charger from socket Failure to observe this precaution may result in injury or property damage CAUTION 2 0 PARTS AND ACCESSORIES ...

Page 7: ...to cool down as tool automatically switches off when it gets too hot Do not secure this tool in a vise This tool is designed for hand held operation Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automati...

Page 8: ...Insert one die half into the partially extended ram Install the 13mm pins screw and washer through the ram mounting holes and the die half Tighten screw snugly Retract ram fully by depressing retract button 5 Insert remaining die half into the crimping head and install with 18mm pins screw and washer Tighten screw snugly DIE2001 DIE2500 do not use die mounting pins When installing the dies proceed...

Page 9: ...cts on the battery and tool 3 Reinstall the battery and check the tool again HE 17454 TA04928 D Page 9 of 12 3 0 OPERATING INSTRUCTIONS Daily Before use 1 Inspect the tool for wear 2 Inspect the tool for damage such as cracks gouges or chips After use 1 Use a damp cloth and mild detergent to clean the housing Allow the housing to dry 2 Place the tool in the carrying case and store in a cool dry pl...

Page 10: ...HE 17454 TA04928 D Page 10 of 12 4 0 PARTS BREAKDOWN PARTS DIAGRAM 4 1 24 20 29 30 31 21 7 6 5 4 3 2 1 10 9 11 12 14 18 19 26 25 27 8 13 16 15 17 22 32 ...

Page 11: ...on spring DA 9 8 x L 14 x D 1 4 Retaining ring DIN 471 7 x 0 8 Extension spring DA 3 52 x L 8 7 x D 0 32 End plate right Screw cross recess head M4 x 12 Linkage arm Bolt ø5 x 12 Crimp head bracket with hole 4 2 mm Shim ring DIN 988 7 x 13 x 0 2 steel End plate left Bolt ø7 x 12 Parallel pin hardened ISO 8734 4 x 28 Gear lever HSH cap screw ISO 4762 M4 x 18 DIN 912 Crimp head bracket with thread M4...

Page 12: ...BLUE YELLOW TABLE 6 NEST B C D E NOTE Wipe die nest before gaging 1 Cycle tool until dies bottom 2 Using gage pins insure that each nest meets the gaging requirements as specified in TABLE 2 3 4 5 or 6 per the corresponding die UPON SUCCESSFUL COMPLETION OF THE ABOVE PROCEDURE THE PREVIOUS CALIBRATION OF THE TOOL IS VERIFIED NOTICE If tool fails any of the above tests do not attempt repair or adju...

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