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ABB Terra 94 North America, Operation And Installation Manual

Introducing the ABB Terra 94 North America - a cutting-edge electric vehicle charging station designed to provide efficient and reliable charging solutions. Enhance your understanding of its operation and installation with our comprehensive and user-friendly manual available for free download at manualshive.com.

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Part name

Years after startup
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

CPI Combo CCS -

I

I

I

I

I

I

I

I

I

I

I

I

I

I

R

CPI CHAdeMO

-

I

I

I

I

I

I

I

I

I

I

I

I

I

I

R

Touchscreen/

CPU

-

I

I

I

I

I

I

I

I

I

I

I

I

I

I

R

DC outlet con-

tactor

-

I

I

I

I

I

I

I

I

I

I

I

I

I

I

R

Power supply

-

I

I

I

I

R I

I

I

I

R

I

I

I

I

R

CCS connector

and cable

-

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

CHAdeMO con-

nector and cable

-

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Gun holders

-

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

•

'I' = Inspection or other procedure

•

'R' = Replacement

10.21

Cleaning specifications

Parameter

Specification

Cleaning agent

pH value between 6 and 8

Non-abrasive tool

Non-woven nylon hand pad

10.22

Spare parts

Part Name

Quantity

Air inlet filter

4

Air outlet filter

3

Cooling fan

2

Power module

3 x Terra 94

4 x Terra 104/124

6 x Terra 184

DC fuse 500 A

DC fuse 600 A (for HC version)

1 x Terra x4 C

2 x Terra x4 CC/CJ/JJ

CPI Combo CCS

1 x Terra x4 C/CJ

2 x Terra x4 CC

CPI CHAdeMO

1 x Terra x4 CJ

2 x Terra x4 JJ

Touchscreen/CPU

1

DC outlet contactor

1 x Terra x4 C

2 x Terra x4 CC/CJ/JJ

Interlink contactor

2 x Terra x4 CC/CJ/JJ

Auxiliary power supply

1

Technical data

112

9AKK108466A3703-EN | 001

Summary of Contents for Terra 94 North America

Page 1: ...Operation and installation manual Terra 94 104 124 184 North America Copyright 2022 ABB All rights reserved ...

Page 2: ...Copyright All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright ABB EV Infrastructure All rights reserved 2 9AKK108466A3703 EN 001 ...

Page 3: ... Liability 14 2 2 General safety instructions 14 2 3 Responsibilities for the owner 14 2 4 Required qualifications for the installation engineer 15 2 5 Personal protective equipment 15 2 6 Safety instructions during installation 15 2 7 Safety instructions during transport 16 2 8 Safety instructions for earthing 16 2 9 Safety instructions for use 16 2 10 Signs on the EVSE 17 2 11 Discard the EVSE o...

Page 4: ...on Fair Share 34 3 9 External residual current device 34 3 10 Description of the touchscreen 35 3 10 1 General description of the layout 35 3 10 2 General description of the buttons 36 3 11 Local Service Portal 36 3 12 Cloud service portal 37 4 Inspection and transport 38 4 1 Transport the EVSE to the site 38 4 2 Unpacking 38 4 2 1 Unpacking procedure 38 4 2 2 Do a check on the transport sensors 3...

Page 5: ... 52 5 7 1 General procedure 52 5 7 2 Install the bracket of the tilt sensors 52 5 7 3 Install the tilt sensors 53 5 7 4 Connect the tilt sensors 53 5 7 5 Install a ferrule on a wire 54 5 7 6 Connect a wire that has a ferrule 54 5 8 Cable management system installation option 55 5 8 1 Prepare the cable management system 55 5 8 2 Mount the clamp 56 5 8 3 Install the cable management system 56 5 9 Pr...

Page 6: ...g 72 9 1 Troubleshooting procedure 72 9 2 Troubleshooting table 72 10 Technical data 73 10 1 EVSE type 73 10 2 General specifications 73 10 3 Parts included in the delivery 74 10 4 Transport specifications 74 10 5 Required tools for installation 75 10 6 Required parts for installation 75 10 7 Torque specifications 76 10 8 Operating conditions 76 10 9 Noise level 76 10 10 Tilt sensor specifications...

Page 7: ...4 4 EVSE derating in heavy duty operation 88 10 15 Harmonics on the grid 89 10 15 1 Terra 184 89 10 15 2 Terra 124 and 104 91 10 15 3 Terra 94 92 10 16 AC input specifications 94 10 16 1 General AC input specifications 94 10 16 2 AC input wires 95 10 16 3 Terra 94 95 10 16 4 Terra 104 95 10 16 5 Terra 124 96 10 16 6 Terra 184 96 10 17 DC output specifications 96 10 17 1 General specifications 96 1...

Page 8: ...3 For the required qualifications for the instalaltion engineer refer to section 2 4 1 3 Revision history Version Date Description 001 January 2022 Initial version 1 4 Language The original instructions of this document are in English EN US All other language versions are translations of the original instructions 1 5 Illustrations It is not always possible to show the configuration of your EVSE Th...

Page 9: ...do not obey the instruction this can cause injury or death Refer to section 1 10 Warning If you do not obey the instruction this can cause injury Refer to section 1 10 Caution If you do not obey the instruction this can cause damage to the EVSE or to property Note A note gives more data to make it easier to do the steps for example Information about the condition of the EVSE before you start the p...

Page 10: ... or signal words are present in this document 1 10 Special symbols for warnings and dangers Symbol Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts that can cause a risk of entrapment Hot surface that gives risk of burn injuries Note It is possible that not all symbols are present in this document About this documen...

Page 11: ...us Boulevard Saint Laurent AZ 85284 Qc H4S 0B5 Canada Phone 800 435 7365 E mail CA evci us abb com Contact data ABB EV Infrastructure in your country can give you support on the EVSE You can find the contact data here https new abb com ev charging 1 13 Abbreviations Abbreviation Definition AC Alternating current BESS Battery energy storage system CAN Controller area network CPU Central processing ...

Page 12: ...es CHAdeMO Abbreviation of CHArge de MOve a standard charging method for electric vehicles Contractor Third party that the owner or site operator hires to do engineering civil and electrical installation work Grid provider Company that is responsible for the transport and dis tribution of electricity Local rules All rules that apply to the EVSE during the entire lifecy cle of the EVSE The local ru...

Page 13: ... Front side face forward to the EVSE during normal use B Left side C Right side D Rear side X X direction positive is to the right Y Y direction positive is rearward Z Z direction positive is upward About this document 9AKK108466A3703 EN 001 13 ...

Page 14: ...al rules obey the stricter between the requirements and procedures specified in this document and the local rules 2 3 Responsibilities for the owner The owner is the person who runs the EVSE for commercial or business purposes for itself or leaves it to a third party for use During operation the owner bears legal responsibility for the protection of the user other employees or third parties The ow...

Page 15: ... installation engineers obey the local rules the installation instructions and the specifications of the EVSE 2 5 Personal protective equipment Symbol Description Protective clothing Safety gloves Safety shoes Safety glasses 2 6 Safety instructions during installation Preliminary requirements Installation engineer Make sure that there is no voltage on the AC input cables during the complete instal...

Page 16: ...ake into account the mass and the center of gravity of the EVSE Obey the safety instructions that apply to the hoisting equipment or the forklift truck Put on the correct personal protective equipment Refer to section 2 5 2 8 Safety instructions for earthing Preliminary requirements Make sure that the EVSE is connected to a grounded metal permanent wiring system or an equipment grounding conductor...

Page 17: ...t not all symbols are present on the EVSE 2 11 Discard the EVSE or parts of the EVSE Incorrect waste handling can have a negative effect on the environment and human health due to potential hazardous substances With the correct disposal of this product you contribute to reuse and recycling of materials and protection of the environment Obey the local rules to discard parts packaging material or th...

Page 18: ...d continuously ensure a secure connection between the product and Owner s network or any other network as the case may be The Owner shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the inter...

Page 19: ... manufacturer E Serial number F EVSE mass G EVSE rating H Address of the manufacturer I Symbol of local certification J QR code with the internal product code for the manufacturer K QR code with the serial number of the EVSE L Additional EVSE rating data M Production date Note The data in the illustration are only examples Find the type plate on your EVSE to see the applicable data Refer to sectio...

Page 20: ...Danger General risk If you use the EVSE in any other way than described in the related documents you can cause death injury and damage Use the EVSE only as intended Description 20 9AKK108466A3703 EN 001 ...

Page 21: ...3 3 Working principles 3 3 1 Terra x4 variants CC and CJ A B D D G G E J K M L N O P Q R S T W X Y U V V I H C F F F F F F J K M L I H Description 9AKK108466A3703 EN 001 21 ...

Page 22: ...board N Interlink contactor O AC SPD P RCD breaker Q Auxiliary transformer R Auxiliary breaker S Heater T Power supply unit U DC EMC filter V DC cooling fans W CCB board X HMI Y Power bridge board Black and bold lines power connection Black and thin lines auxiliary power connection Green lines CAN bus Purple lines control signal or monitoring signal Description 22 9AKK108466A3703 EN 001 ...

Page 23: ...3 3 2 Terra x4 variant C A B D D G G E J K M L N O P Q R S V W X T U U I H C F F F F F F Description 9AKK108466A3703 EN 001 23 ...

Page 24: ...g fans V CCB board W HMI X Power bridge board Black and bold lines power connection Black and thin lines auxiliary power connection Green lines CAN bus Purple lines control signal or monitoring signal Note For Terra 94 the second array of three power modules is empty and it can perform only one DC charge session 3 4 Overview 3 4 1 Overview of the system B E F D C G A A EV B Parking space C Front o...

Page 25: ...on the air outlet E Border cover F EV charge connector holder G Connector H Plate over the RFID reader and the integrated payment terminal I Emergency stop button J Touchscreen K Right door L Enclosure M Antenna N Front door O Air outlet Part Function Front left and right door To give authorized personnel access to the inside of the EVSE Type plate To show the identification data of the EVSE Refer...

Page 26: ...he EVSE Antenna To send and receive wireless 3G and 4G signals 3 4 3 Overview of the EVSE inside F J H I G A B C D E K A Main breaker 2 B Main breaker 1 C PE busbar D Auxiliary breaker E Fused surge protection device F Ethernet connection G Cable gland plate H AC input fuse I Auxiliary AC fuse J RCD breaker K Power modules Part Function Main breaker 2 To connect or disconnect the power modules gro...

Page 27: ...nnect the AC power input to or from the auxiliary power for the control circuit Auxiliary breaker To connect or disconnect the AC power input from the auxiliary AC fuse to the auxiliary transformer Power modules To provide the physical containment for various power components 3 4 4 Overview of the cable glands of the charge post C B A D E F E A Wires of the AC input cable B Wire of the tilt sensor...

Page 28: ...nstalled EVSE A B C D A EVSE B Base C Floor D Foundation 3 4 6 Overview of the cable management system option C B A I D E F G H A Duct B Wheel C Top attachment point D Gland E Cable clamp Description 28 9AKK108466A3703 EN 001 ...

Page 29: ... from the manufacturer or from an external company that offers authorization solutions via OCPP 3 6 Payment terminal The touchscreen guides the user how to use the payment terminal Note To use and adjust the settings of the payment terminal you require the ABB Payment Web tool 3 7 Options 3 7 1 EV charge cable CCS 1 The manufacturer can deliver the EVSE with CCS 1 connectors on the EV charge cable...

Page 30: ... 3 7 4 Integrated payment terminal The manufacturer can deliver the EVSE with different payment terminals The available options vary depending on the region and country where the EVSE is installed If you need more information about different options for payment terminals ask the manufacturer 3 7 5 Cable management system The manufacturer can deliver the EVSE with an optional cable management syste...

Page 31: ...cuit breaker 24 V DC supply delivered from an UPS and all other components are not within the scope of ABB E Mobility therefore are not provided in the EVSE The owner is responsible for considering a voltage drop on the 24 V DC circuit The owner must make sure that the undervoltage release of the branch circuit breaker receives the correct input voltage according to the required specifications Ref...

Page 32: ...red for sequential power allocation it can serve one EV at a time with DC fast charging In this configuration the EV charging power is the maximum power available to the EVSE the rated power output Effectively the maximum power output can be less than the rated power output because of power constraints For example the power output can be permanently limited due to site current or power constraints...

Page 33: ...second EV will also receive up to half of the maximum power available to the EVSE When one of the charge sessions ends this will not change the maximum amount of power that is delivered to the other charge session 3 8 3 Dynamic allocation First In First Served 51 99 50 0 99 50 1 2 0 50 100 0 99 When the EVSE is configured for First In First Served FIFO power allocation it can serve two EVs at a ti...

Page 34: ...ower can reach up to the maximum power available to the EVSE up to the rated power output of the station Effectively the maximum power output can be less than the rated power output because of power constraints For example the power output can be permanently limited due to site current or power constraints or temporarily limited by power management systems The EVSE can do two DC charge session at ...

Page 35: ...acity of the AC input power part of the EVSE The amplitude of the current peaks can change These factors are the source of the differences The location of the EVSE The power grid The earth impedance For the specifications of the residual current device and the incidental current peaks refer to sections 10 16 and 10 19 3 10 Description of the touchscreen 3 10 1 General description of the layout Wel...

Page 36: ... selected language start Start To start the charge session stop Stop To stop the charge session 3 11 Local Service Portal The Local Service Portal is a service tool available on the EVSE for these purposes provide information about the EVSE allow for the configuration of the key parameters during commissioning enable diagnostic on site For the operation procedures refer to section 6 8 Description ...

Page 37: ...ton to go to the Hardware test screen Action button Trigger discovery to install new software Hardware test screen To navigate to various hardware tests Configuration main screen To set the following data Authorization on or off Maximum AC input current To set the configuration parameters refer to section 6 8 2 OCPP settings screen To set the following data OCPPJURL OCPPJID OCPPJPassword Confirm p...

Page 38: ...r to section 4 2 2 2 Remove the packaging material 3 Discard the packaging material Refer to section 2 11 4 Do a visual check for damage on the outside and inside of the EVSE 5 Make sure that all parts are delivered according to the order Refer to the order and section 10 3 6 If you find damage or the parts are not according to the order contact the local representative of the manufacturer 7 Remov...

Page 39: ...ion d If you see damage on the cabinet through the packaging material do not unpack the EVSE e Contact the manufacturer and give details of the delivery problems Refer to section 1 12 4 2 3 Remove the cabinet from the pallet Preliminary requirements Installation engineer Open spanner Procedure 1 Remove the fasteners A 2 Discard the fasteners and the pallet Refer to section 2 11 4 3 Transport the E...

Page 40: ...or bolts with lifting loops A 2 Connect the cables B of the hoisting equipment to the swivel eye bolts or bolts with lifting loops 3 Move the cabinet to the correct location 4 3 2 Move the cabinet with a forklift truck Preliminary requirements The cabinet is unpacked Refer to section 4 2 Forklift truck Refer to section 10 5 Installation engineer Warning Risk of pinching or crushing the cabinet is ...

Page 41: ...Procedure 1 Move the forks A of the forklift truck in the gaps at the side of the cabinet 2 Move the cabinet to the correct location A Inspection and transport 9AKK108466A3703 EN 001 41 ...

Page 42: ...Refer to section 4 2 1 c Move the cabinet to the correct location Refer to section 4 3 2 If a lower installation of the EVSE is required for wheelchair accessibility remove the base Refer to section 10 10 4 3 Do the mechanical installation Refer to section 5 5 1 4 Do the electrical installation Refer to section 5 6 1 5 If it is necessary install these optional elements Tilt sensors Refer to sectio...

Page 43: ...ordance with the safety instructions Refer to section 2 8 Ethernet cable if no wireless 2G 3G 4G signal is available Refer to section 10 13 Contact the manufacturer if you require a specific configuration Refer to section 1 12 Note The cables enter the cabinet from the bottom Take into account the maximum opening of the cable inlet when you prepare the cables Refer to section 10 12 1 4 If you use ...

Page 44: ...5 3 2 Prepare a casted foundation Preliminary requirements The cover of the removed Concrete drill Wire cutter Installation engineer Concrete Procedure 1 Dig the hole A for the casted foundation For the specifications refer to section 10 12 6 2 Pour the concrete into the hole Make sure that the cable duct conduit B is in the correct position 3 Let the concrete dry 4 Pull the AC wires though the du...

Page 45: ...tion is ready Refer to section 5 3 Hoisting equipment The manufacturer delivers the EVSE with a standard base For specific requirements the owner can decide to replace this standard base with an alternative base Procedure 1 Unpack the EVSE that stays on the pallet Refer to section 4 2 1 2 Lift the EVSE from the base Use the hoisting equipment Refer to section 5 4 1 3 Install the alternative base o...

Page 46: ...levant if it is not possible to pull the AC power cables through the concrete foundation In that situation you can lay the power cables on the floor guide them through a conduit and let them enter from the side of the EVSE Preliminary requirements Drill with screw tap Torque wrench Base with side entrance If you have not included this base in the initial order contact the manufacturer Refer to sec...

Page 47: ... authorized locations because this can compromise the structural integrity of the base with side entrance 3 Guide the cables to the cable trays 4 Align the frame B with the threaded holes 5 Install the fasteners C with washers 6 Tighten the fasteners to the correct torque For the specification refer to section 10 7 5 5 Mechanical installation 5 5 1 Mechanical installation procedure Preliminary req...

Page 48: ...y requirements The front and right doors are open The cable inlet is open Installation engineer Procedure 1 If it is necessary install the cable gland A over the Ethernet cable B 2 Guide the wire C of the tilt sensor through the cable inlet 3 Guide the wires D of the AC input cable the PE wire and the earthing conductor for the enclosure through the cable inlet 4 Pull the wires and cable through t...

Page 49: ...equirements Installation engineer Procedure 1 Open the front and right doors Refer to section 8 1 2 Connect the PE wire Refer to section 5 6 2 3 Connect the enclosure to the earth Refer to section 5 6 3 4 Connect the wires of the AC input cable Refer to section 5 6 4 5 If it is necessary connect the Ethernet cable Refer to section 5 6 5 6 Close the doors Refer to section 8 2 5 6 2 Connect the PE w...

Page 50: ...Use the fasteners D 3 Tighten the fasteners to the correct torque For the specification refer to section 10 7 5 6 3 Connect the enclosure to the earth Preliminary requirements Installation engineer Make sure that the earthing connection is in accordance with with the standard IEC 60364 5 54 Cable lugs and fasteners Refer to section 10 6 Procedure 1 Connect the earthing conductor B to the pin A of ...

Page 51: ...e insulation from the end of the wires Make sure that the strip length is compatible with the cable lugs E c Attach the cable lugs to the end of the wires Use the cable lug tool 2 Attach the wires to the connectors L1 wire A to the connector G L2 wire B to the connector H L3 wire C to the connector I Use the fasteners F on each connection 3 Tighten the fasteners to the correct torque For the speci...

Page 52: ...fications of the tilt sensors refer to section 10 10 1 Install the bracket A Refer to section 5 7 2 2 Install the tilt sensors B Refer to section 5 7 3 3 Connect the tilt sensors Refer to section 5 7 4 5 7 2 Install the bracket of the tilt sensors Preliminary requirements Installation engineer Tilt sensor lugged Bracket Alternative bracket Screwdriver 3 5 mm Cross screwdriver size 2 B A A B Instal...

Page 53: ...ies Procedure 1 Connect these parts in the bottom DIN rail Terminal block A x2 Terminal plate for the terminal block B 2 Carefully guide the tilt sensor cable Make sure that the tilt sensor cable does not touch the power wiring Apply the full cable slack 3 Tie the tilt sensor cable to the other cables that are on the main plate Use cable ties 5 7 4 Connect the tilt sensors Preliminary requirements...

Page 54: ...fer to 10 7 5 7 5 Install a ferrule on a wire Preliminary requirements Wire cutter Wire stripper pliers Crimp plier Ferrule Procedure 1 Make sure that the diameter of the ferrule is correct The ferrule must be compatible with the wire Obey the technical specifications set by the manufacturer Refer to section 10 10 1 2 Strip the insulation from the wire The stripped length must be the same as the l...

Page 55: ... top of the EVSE EV charge cables 2 Put the cable management system horizontally 3 Remove the travel bolt A 4 Do a check on the number of counterweights that are required for the EV charge cable Refer to section 10 11 If the number of required counterweights is 5 go to step 5 If the number of required counterweights is more or less than 5 mount the clamp Refer to section 5 8 2 5 Remove the fastene...

Page 56: ...lease the wire The EV charge cable folds with one loop depending on the cable length 5 8 3 Install the cable management system 1 Install the head A on the EVSE in the eyebolt hole 2 Tighten the fasteners B first on the top part then in the lower part 5 9 Prepare for commissioning Preliminary requirements Installation engineer Danger Hazardous voltage Do not commission the EVSE Only a service engin...

Page 57: ...le The site operator or owner is available to receive instructions from the service engineer of the manufacturer 3 Make sure that this data is available Contact data of the contact person on site Address of the EVSE Site name Exact location of the EVSE longitude and latitude If there are more EVSEs on one location make sure that the coordinates are slightly different at least 0 0001 degree so that...

Page 58: ...nician from the manufacturer or a third party to use the EVSE after commissioning After approval do not move the EVSE 5 Make sure that the space around the EVSE cannot get blocked Think of snow or other objects Refer to the floor space requirements Refer to section 10 12 5 6 Make sure that maintenance is done on the EVSE Refer to section 7 1 7 If the EVSE is de energized for more than two hours ac...

Page 59: ...charge session Refer to section 6 4 2 4 Stop the charge session Refer to section 6 4 3 6 4 2 Start a charge session Preliminary requirements Owner Procedure 1 On the touchscreen select the applicable connector button Note If you skip this step the EVSE selects the correct connector automatically when you connect the EV charge cable to the EV 2 Remove the EV charge cable from the EVSE 3 Connect the...

Page 60: ...V locks the connector to the EV To unlock the connector obey the instructions for the EV 4 Put the EV charge cable in the holder on the EVSE 6 5 Energize the EVSE Preliminary requirements Owner Procedure 1 Close the front door Refer to section 8 2 2 Set the upstream breaker that provide power to this EVSE to ON The EVSE starts The display shows a message when the EVSE is ready for operation 6 6 De...

Page 61: ...Close the doors Refer to section 8 2 6 6 2 Measure the AC voltage Preliminary requirements Owner Only do this procedure if a different procedure refers to this procedure Voltage tester Refer to section 10 5 Procedure 1 Measure the AC voltage between the terminals on the surge protection device switch L1 to L2 L1 to L3 L2 to L3 Use the voltage tester Note The surge protection device switch shows th...

Page 62: ...s Refer to section 8 1 2 Set the main breakers 1 and 2 to the off position a Set the main breakers from the Auto to the Manual position b Set the main breakers from the Manual to the Off position 3 Energize the EVSE Refer to section 6 6 4 Close the doors Refer to section 8 2 5 Wait four hours The internal heater of the cabinet heats the inside of the cabinet and lets the condensation evaporate 6 O...

Page 63: ...conds 3 Set Authorization to ON or OFF Use the toggle button 4 Set the maximum AC input current in amperes The AC input current field has no maximum value The correct AC input value is the responsibility of the service engineer 5 Save your changes 6 8 3 Set the OCPP parameters 1 Go to the OCPP settings screen 2 Wait for the system to load the data This can take a few seconds 3 Select and enter the...

Page 64: ...ess is finalized The discovery of new hardware can take up to 15 minutes At the end of the discovery process the new software is installed The system starts the processes again in the background and the screen goes into idle mode 6 8 5 Close the local service portal 1 On the touchscreen select Exit 2 Select Confirm in the dialog box The HMI will switch to the user application After 5 minutes of to...

Page 65: ...quired spare parts refer to section 10 22 Replace the filters for the air outlets After the first year then 2 years Refer to section 7 5 7 2 Clean the cabinet Preliminary requirements Owner Cleaning agent and a non abrasive tool Refer to section 10 21 Danger Hazardous voltage Do not apply high pressure water jets Water can leak into the cabinet Note When the EVSE is put in a corrosion sensitive en...

Page 66: ...tions and instructions 7 3 Do a visual check of the EVSE Preliminary requirements Owner Procedure 1 Do a visual check for damage on these parts Part Damage EV charge cables and connectors Cracks or ruptures Internal wires of the cable are visible Touchscreen Cracks Touchscreen does not work Coating of the cabinet Cracks or ruptures Cabinet Signs of rust that cause ingress of wa ter 2 If you see da...

Page 67: ...ion that is indicated on the air inlet filter corresponds with the air flow 6 Install these parts 1 Clean air inlet filter 2 Cover 7 Tighten the nuts 8 Do the steps 3 to 7 again for the other air inlet filters 9 Close the doors Refer to section 8 2 7 5 Replace the air outlet filter Preliminary requirements Owner Air outlet filters Refer to section 10 22 Spanner Procedure 1 De energize the EVSE Ref...

Page 68: ...t come off 6 Install the new air outlet filter Make sure that the air flow direction that is indicated on the air outlet filter corresponds with the air flow 7 Push the cover to the rear 8 Tighten the nuts 9 Do the steps 3 to 8 again for the other air outlet filters 10 Close the doors Refer to section 8 2 Maintenance and cleaning 68 9AKK108466A3703 EN 001 ...

Page 69: ...or key for each cabinet Procedure 1 Unlock the lock A of the front door B Use the door key 2 Open the front door 3 If necessary open the left or right doors C through the opening of the front door 8 2 Close the doors Preliminary requirements Installation engineer Owner Door key Danger Hazardous voltage Make sure that only qualified persons have access to the door key B A C C Access to parts 9AKK10...

Page 70: ...the front door B 3 Lock the lock C of the front door Use the door key 8 3 Remove the border covers Preliminary requirements Installation engineer Set of hex keys Note This procedure is only valid for a standard base or a base with side entrance Procedure 1 Remove these parts 1 Fasteners A 2 Border covers B B C A A A A B B Access to parts 70 9AKK108466A3703 EN 001 ...

Page 71: ...quirements Installation engineer Set of hex keys Note This procedure is only valid for a standard base or a base with side entrance Procedure 1 Install these parts 1 Border covers A 2 Fasteners B B B A A Access to parts 9AKK108466A3703 EN 001 71 ...

Page 72: ...e touchscreen shows this message Unable to lock the connector The EV charge cable is not connected correctly to the EV Connect the EV charge ca ble to the EV correctly You are not authorized for the charge session Make sure that you have authorization to charge the EV The touchscreen shows this message Unable to unlock the connector from car A dangerous voltage is present on the EV charge cable 1 ...

Page 73: ...iant UL UL compliant EV charger cable connec tion C C1 CCS 1 connector C C2 CCS 2 connector J CHAdeMO EV charge cable length 4 4 m 13 ft 6 6 m 20 ft Connector type A Air cooled EV charge cable s Power rating 1 Max 125 150 A current 2 Max 200 A current 4 Max 400 A current Example Terra 184 UL C 6A4 Brand Terra 184 Fourth generation charger 180 kW DC output UL Local certification for North America C...

Page 74: ...meter Specification CCS 1 and CCS 2 CHAdeMO Voltage rating of the connectors on the EVSE 200 1000 V DC 150 500 V DC Maximum voltage that the EVSE can de liver 920 V DC 500 V DC In Japan 450 V DC Power current rating air cooled cables 150 A 200 A 400 A 125 A 200 A 10 3 Parts included in the delivery Parameter Specification EVSE Refer to the type plate Refer to section 3 1 Door key Door key for for ...

Page 75: ...ith socket and extension Size M5 8 mm and M6 10 mm Size M5 0 31 in and M6 0 39 in Voltage tester Standard To make sure that the RCD works press the test but ton on the RCD Digital multimeter Standard Hoisting equipment or forklift truck Capable to lift the EVSE safely Take into account the dimensions the mass the center of gravity and the maximum tilt angle Refer to different sections in this docu...

Page 76: ...ature 40 C to 70 C 40 F to 158 F Operation temperature range 35 C to 50 C 31 F to 122 F Maximum altitude above sea level 2000 m 6500 ft Note Operation of the EVSE outside the operating temperature ranges and above the maximum altitude is not allowed and voids the product warranty The owner of the EVSE is responsible to ensure that the unit is used within its operation range 10 9 Noise level Noise ...

Page 77: ...or use and UV protected Minimum test 1 5 kV Strip length 11 mm 0 43 in Voltage rating 600 V Shielded wire Not required 10 10 3 Wiring diagram for the tilt sensors V GND NC COM 24 Vdc 0 Vdc NC COM E A C D B B A EVSE B Twisted wire C External power supply D Upstream breaker in the power distribution board E Scope of supply by the manufacturer Parameter Specification Signal description TB label White...

Page 78: ... Width of the base X2 Distance between the outer fixation holes X3 Distance between 2 fixation holes Y1 Depth of the base Y2 Distance between the 4 fixation holes Y3 Distance between the outer fixation holes Y4 Distance between the middle fixation holes Z Height of the base Parameter Specification mm in X1 450 17 7 X2 400 15 7 X3 200 7 9 Y1 704 27 7 Y2 642 25 3 Y3 208 5 8 2 Y4 225 8 9 Z 20 0 8 Tec...

Page 79: ...4 2 64A See CCS 1 400A 4 13 BP 1394 2 82A 50 50 4 CCS 1 400A 6 20 BP 1394 2 82A 30 70 5 CCS 1 400A 8 26 BP 1394 2 82A See CHAdeMO 200 A 4 13 BP 1394 3 55A 50 50 5 CHAdeMO 200 A 6 20 BP 1394 3 55A 30 70 5 CHAdeMO 200 A 8 26 BP 1394 3 55A See The maximum cable length supported by the ABB cable retraction system is 6 m 20 ft If the EVSE is equipped with a cable longer than 8 m 26 ft the EVSE is not c...

Page 80: ...an 8 m 26 ft the EVSE is not compliant with NEC 625 17 An external cable management system must be installed to comply with the standard 10 12 2 Packaged product The EVSE is mounted on a standard size wooden pallet Europallet and protected to prevent damages during transport A road packaged EVSE is protected with a plastic wrapping A wooden crate packaged EVSE is protected with a plastic wrapping ...

Page 81: ...unterweight 3 6 6 The number of counterweights depends on the cable installed on the EVSE For the suggested number of counterweights refer to section 10 11 10 12 4 Center of gravity X Z Y A A Center of gravity X Location of A in EVSE width Y Location of A in EVSE depth Z Location of A in EVSE height Parameter Specification mm Specification in X Y Z X Y Z Terra 94 256 415 1070 10 08 16 34 42 13 Ter...

Page 82: ...here the bollards can be installed C Wall or other obstacles X1 Free space required on the sides of the EVSE X2 Width of the EVSE X3 Free space required on the sides of the EVSE Y1 Free space required on the rear of the EVSE Y2 Depth of the EVSE Y3 Distance from the front of the EVSE Y4 Free space required in front of the EVSE Parameter Specification mm in X1 510 20 X2 880 36 6 X3 300 12 Y1 100 3 ...

Page 83: ...the fasteners of the EVSE B Conduit stub up C Addtional holes D Front of the EVSE Parameter Specification mm in A M10 depth 60 M10 depth 2 4 B 25 50 1 2 C 50 75 2 3 X1 565 22 2 X2 36 5 1 4 X3 189 7 4 X4 106 4 2 X5 53 2 1 Y1 880 34 6 Y2 125 4 9 Y3 324 12 8 Y6 160 6 3 Technical data 9AKK108466A3703 EN 001 83 ...

Page 84: ... the hole Y2 Depth of the hole Z2 Height of the hole Z3 Distance of the foundation above the ground level Parameter Specification mm in X1 626 24 6 Y1 700 27 6 Z1 600 23 6 X2 680 26 8 Y2 754 29 7 Z2 580 22 8 Z3 20 0 8 Each side has a square hole XxY 237 x 165 mm 9 3 x 6 5 in to fit the conduits 1 x 160 mm 6 3 in and 1 x 75 mm 3 in diameters or different combinations Technical data 84 9AKK108466A37...

Page 85: ...e base Y2 Depth of the base including the fasteners Y3 Distance between the outer fixation holes Y4 Distance between the middle fixation holes Z Height of the base Parameter Specification mm in X1 450 17 7 X2 400 15 7 X3 200 7 9 Y1 760 30 0 Y2 752 29 6 Y3 208 5 8 2 Y4 225 8 9 Z 152 4 6 Note Guide the AC cables from the rear side of the EVSE to avoid obstacles and fall hazards Technical data 9AKK10...

Page 86: ...able elements Z3 Z4 Z5 Z2 Z1 Z6 A A Ground level Z1 Maximum height of the user operable elements according to ADA Z2 Lowest height of the user operable elements according to ADA Z3 EVSE highest user operable element Z4 EVSE lowest user operable element Z5 EVSE base Z6 Curb Parameter Specification Standard Base with reduced height mm in mm in ADA recom mendations Z1 1212 48 1212 48 Z2 381 15 381 15...

Page 87: ...ns Note It is the responsibility of the installer to make sure that the EVSE complies with ADA requirements 10 13 Communication interface specifications General specifications Parameter Specification RFID standard ISO 14443 A B to part 4 and ISO IEC 15693 RFID supported applications Mifare NFC Calypso Ultralight Pay Pass HID For information about the op tions contact the manufacturer Network conne...

Page 88: ...4 90 10 41 45 105 113 85 15 46 50 114 122 75 25 51 55 123 131 65 35 The output power of the EVSE can be limited by the temperature of the charge connector This limitation can be caused by the connector model and rating the EV socket rating and the ambient conditions 10 14 3 EVSE rating in heavy duty operation Heavy duty operation applies for use in public applications with heavy traffic or commerc...

Page 89: ...70 2984 Order Phase L1 Phase L2 Phase L3 IRMS HDF IRMS HDF IRMS HDF A A A 1 225 10 100 00 225 25 100 00 225 04 100 00 2 0 17 0 07 0 66 0 30 0 64 0 29 3 0 57 0 25 0 52 0 23 1 08 0 48 4 0 42 0 19 0 17 0 08 0 34 0 15 5 6 06 2 69 6 21 2 76 5 76 2 56 6 0 23 0 10 0 25 0 11 0 53 0 24 7 2 07 0 92 1 93 0 86 2 08 0 93 8 0 35 0 15 0 18 0 08 0 21 0 09 9 0 19 0 08 0 14 0 06 0 13 0 06 10 0 05 0 02 0 04 0 02 0 0...

Page 90: ...9 0 04 0 16 0 07 0 23 0 10 33 0 04 0 02 0 07 0 03 0 09 0 04 34 0 12 0 06 0 18 0 08 0 14 0 06 35 0 50 0 22 0 50 0 22 0 57 0 25 36 0 14 0 06 0 08 0 03 0 18 0 08 37 0 46 0 21 0 41 0 18 0 51 0 23 38 0 15 0 07 0 07 0 03 0 23 0 10 39 0 09 0 04 0 03 0 01 0 06 0 02 40 0 07 0 03 0 03 0 01 0 10 0 04 41 0 31 0 14 0 30 0 13 0 41 0 18 42 0 04 0 02 0 08 0 04 0 08 0 03 43 0 30 0 13 0 31 0 14 0 35 0 16 44 0 15 0 ...

Page 91: ...0 12 0 16 0 11 12 0 11 0 07 0 13 0 08 0 23 0 16 13 0 51 0 34 0 54 0 36 0 50 0 33 14 0 17 0 11 0 10 0 06 0 09 0 06 15 0 06 0 04 0 08 0 06 0 13 0 09 16 0 17 0 11 0 17 0 12 0 16 0 11 17 0 55 0 37 0 51 0 34 0 50 0 33 18 0 07 0 05 0 19 0 13 0 24 0 16 19 0 52 0 35 0 55 0 37 0 52 0 35 20 0 15 0 10 0 15 0 10 0 08 0 05 21 0 06 0 04 0 06 0 04 0 12 0 08 22 0 11 0 08 0 15 0 10 0 15 0 10 23 0 47 0 31 0 47 0 32...

Page 92: ... 03 0 01 0 01 47 0 18 0 12 0 16 0 11 0 14 0 09 48 0 10 0 06 0 06 0 04 0 13 0 09 49 0 18 0 12 0 14 0 09 0 11 0 08 50 0 06 0 04 0 02 0 02 0 04 0 02 Total 151 24 2837 150 86 2889 151 02 2838 10 15 3 Terra 94 Working point Electric load Vthd L1 L2 L3 Ithd L1 L2 L3 900 V 100 A 100 0 655 0 742 0 701 2816 2976 2804 Order Phase L1 Phase L2 Phase L3 IRMS HDF IRMS HDF IRMS HDF A A A 1 112 64 100 00 112 31 1...

Page 93: ...0 30 0 31 0 27 26 0 10 0 09 0 06 0 06 0 09 0 08 27 0 02 0 02 0 04 0 04 0 06 0 06 28 0 10 0 09 0 07 0 07 0 14 0 13 29 0 26 0 23 0 25 0 22 0 30 0 26 30 0 04 0 04 0 09 0 08 0 13 0 12 31 0 29 0 26 0 29 0 26 0 24 0 21 32 0 09 0 08 0 05 0 05 0 08 0 07 33 0 04 0 04 0 05 0 04 0 09 0 08 34 0 07 0 06 0 11 0 09 0 13 0 11 35 0 26 0 23 0 21 0 19 0 25 0 22 36 0 05 0 04 0 11 0 10 0 19 0 17 37 0 23 0 21 0 24 0 22...

Page 94: ... 16 1 General AC input specifications Parameter Specification Input AC power connection 3P PE WYE input Input voltage range 480 VAC 10 60 Hz Power factor at full load 0 96 Efficiency 94 at nominal output power Total harmonic distortion current 5 L1 L2 L3 PE N C B A A Input voltage between phase and neutral B Input voltage between two phases C Upstream breaker in the power distribution board D EVSE...

Page 95: ... and local regulations Material Copper and aluminium Maximum temperature of the input wires 75 C 167 F Diameter of each AC wire including shielding 34 to 45 mm 1 3 1 8 in 10 16 3 Terra 94 Parameter Specification Maximum rated input current 115 A Recommended input circuit breaker 150 A Maximum power dissipation 95 7 kVA Short circuit current rating 65 kA Maximum size of the input wire 500 kcmil Not...

Page 96: ...mum rated input current 230 A Recommended input circuit breaker 300 A Maximum power dissipation 191 3 kVA Short circuit current rating 65 kA Maximum size of the input wire 500 kcmil Note Power limiting is possible via software configuration 10 17 DC output specifications 10 17 1 General specifications Parameter Specification DC output voltage range CCS 200 920 V DC DC output voltage range CHAdeMO ...

Page 97: ... 300 A high current model CHAdeMO 200 A Output current in function of output voltage 0 100 200 300 400 500 600 100 200 300 400 500 600 700 800 900 1000 Output current A output voltage V CCS 200A CHAdeMO 200A CCS High Current 300A Charger Capacity Voltage V Current A Power kW 150 0 0 150 240 36 200 300 60 300 300 90 400 225 90 600 150 90 800 113 90 920 90 90 Technical data 9AKK108466A3703 EN 001 97...

Page 98: ...r kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 300 60 200 40 200 60 300 90 200 60 200 80 225 90 200 80 150 90 150 90 180 90 113 90 113 90 10 17 3 Terra 104 Parameter Specification DC output power on one EV charge cable Maximum 100 kW DC output power two EV charge cables Maximum 50 kW Simultaneous DC on two outlets Yes Two DC outputs operate in parallel Maximum DC output current CCS 200 A or 400...

Page 99: ...0 500 100 200 300 400 500 600 700 800 900 1000 Output current A output voltage V CCS 200A CHAdeMO 200A CCS High Current 400A Charger Capacity Voltage V Current A Power kW 150 0 0 150 320 48 200 400 80 300 333 100 400 250 100 600 167 100 800 125 100 920 109 100 Technical data 9AKK108466A3703 EN 001 99 ...

Page 100: ...0 200 300 400 500 600 700 800 900 1000 0 20 40 60 80 100 120 140 160 180 200 CHAdeMO CCS 200 A 200 A High Current 400 A Current A Power kW Current A Power kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 400 80 200 40 200 60 333 100 200 60 200 80 250 100 200 80 167 100 167 100 200 100 125 100 125 100 Technical data 100 9AKK108466A3703 EN 001 ...

Page 101: ...nt 400A Output current kW output voltage V 100 200 300 400 500 600 700 800 900 1000 0 50 100 150 200 250 300 350 400 450 500 Charger Capacity Voltage V Current A Power kW 150 0 0 150 320 48 200 400 80 300 333 100 400 250 100 600 167 100 800 125 100 920 109 100 Technical data 9AKK108466A3703 EN 001 101 ...

Page 102: ...urrent A Power kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 200 40 200 40 167 50 167 50 167 50 125 50 125 50 125 50 83 50 83 50 100 50 63 50 63 50 10 17 4 Terra 124 Parameter Specification DC output power on one EV charge cable Maximum 120 kW DC output power two EV charge cables Maximum 60 kW Simultaneous DC on two outlets Yes Two DC outputs operate in parallel Maximum DC output current CCS 200...

Page 103: ...nt 400A Output current A output voltage V 100 200 300 400 500 600 700 800 900 1000 0 50 100 150 200 250 300 350 400 450 500 Charger Capacity Voltage V Current A Power kW 150 0 0 150 320 48 200 400 80 300 400 120 400 300 120 600 200 120 800 150 120 920 120 120 Technical data 9AKK108466A3703 EN 001 103 ...

Page 104: ... 600 700 800 900 1000 0 50 100 150 200 250 300 350 400 450 500 Output power A CHAdeMO CCS 200 A 200 A High Current 400 A Current A Power kW Current A Power kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 400 80 200 40 200 60 400 120 200 60 200 80 300 120 200 80 200 120 200 120 200 100 150 120 150 120 Technical data 104 9AKK108466A3703 EN 001 ...

Page 105: ...0A output voltage V 100 200 300 400 500 600 700 800 900 1000 0 50 100 150 200 250 300 350 400 450 500 Output current A Output current A Charger Capacity Voltage V Current A P kW 50 0 0 150 320 48 200 400 80 300 400 120 400 300 120 600 200 120 800 150 120 920 120 120 Technical data 9AKK108466A3703 EN 001 105 ...

Page 106: ...ent A Power kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 200 40 200 40 200 60 200 60 200 60 150 60 150 60 150 60 100 60 100 60 120 60 75 60 75 60 10 17 5 Terra 184 Parameter Specification DC output power on one EV charge cable Maximum 180 kW DC output power on two EV charge ca bles Maximum 90 kW Simultaneous DC on 2 outlets Yes Two DC outputs operate in parallel Maximum DC output current CCS 20...

Page 107: ...nt 400A output voltage V 100 200 300 400 500 600 700 800 900 1000 0 50 150 150 200 250 300 350 400 450 500 Output current A Charger Capacity Voltage V Current A Power kW 150 0 0 150 480 72 200 600 120 300 600 180 400 450 180 600 300 180 800 225 180 920 196 180 Technical data 9AKK108466A3703 EN 001 107 ...

Page 108: ...500 600 700 800 900 1000 0 20 40 60 80 100 120 140 160 180 200 Output power A CHAdeMO CCS 200A 200A High Current 400A Current A Power kW Current A Power kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 400 80 200 40 200 60 400 120 200 60 200 80 400 160 200 80 200 120 300 180 200 100 200 160 225 180 Technical data 108 9AKK108466A3703 EN 001 ...

Page 109: ...nt 400A output voltage V 100 200 300 400 500 600 700 800 900 1000 0 50 150 150 200 250 300 350 400 450 500 Output current A Charger Capacity Voltage V Current A Power kW 150 0 0 150 480 72 200 600 120 300 600 180 400 450 180 600 300 180 800 225 180 920 196 180 Technical data 9AKK108466A3703 EN 001 109 ...

Page 110: ...ent A Power kW Current A Power kW Current A Power kW CHAdeMO 200A CCS 200A CCS High Current Peak 400A Current A Power kW Current A Power kW Current A Power kW 0 0 0 0 0 0 200 30 200 40 300 60 200 40 200 60 300 90 200 60 200 80 225 90 200 80 150 90 150 90 180 90 113 90 113 90 10 18 Power consumption Power consumption during stand by Parameter Specification kVA Stand by power heater off 0 08 Stand b...

Page 111: ...150 Terra 184 170 Rated peak withstand current kA peak Parameter Specification kA Terra 94 6 625 Terra 104 6 625 Terra 124 6 625 Terra 184 6 625 Rated short time withstand current kA rms Parameter Specification kA Terra 94 2 65 Terra 104 2 65 Terra 124 2 65 Terra 184 2 65 10 20 Maintenance schedule for the service engineer Part name Years after startup 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Filter ...

Page 112: ...her procedure R Replacement 10 21 Cleaning specifications Parameter Specification Cleaning agent pH value between 6 and 8 Non abrasive tool Non woven nylon hand pad 10 22 Spare parts Part Name Quantity Air inlet filter 4 Air outlet filter 3 Cooling fan 2 Power module 3 x Terra 94 4 x Terra 104 124 6 x Terra 184 DC fuse 500 A DC fuse 600 A for HC version 1 x Terra x4 C 2 x Terra x4 CC CJ JJ CPI Com...

Page 113: ...ble 1 x Terra x4 CJ 2 x Terra x4 JJ Gun holder 1 x for CCS type 1 UL connection 1 x for CCS type 2 CE connection 1 x for ChadeMo connection Rain cap for the gun holder 1 x for CCS type 1 UL connection 1 x for CCS type 2 CE connection 1 x for ChadeMo connection Technical data 9AKK108466A3703 EN 001 113 ...

Page 114: ...11 Appendix 11 1 Declaration of conformity Appendix 114 9AKK108466A3703 EN 001 ...

Page 115: ...Appendix 9AKK108466A3703 EN 001 115 ...

Page 116: ......

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