ABB Terra 53 Operator'S Manual Download | Manualshive

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Rev 1.0

Date. 20/08/2020

Terra 53/23 Charging Station

User and Operator Guide version

1.0

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Summary of Contents for Terra 53

Page 1: ...Rev 1 0 Date 20 08 2020 Terra 53 23 Charging Station User and Operator Guide version 1 0 ...

Page 2: ...der should consult the product specifications for the particular ABB product ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may a...

Page 3: ...ritten permission from ABB and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose Copyrights All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright 2014 ABB All rights reserved ...

Page 4: ...MID certified Charger identification 13 2 5 Energy Meter Readout 13 3 Quick instruction charging 17 3 1 Emergency stop 20 4 Operator Instructions 21 4 1 Cleaning of the cabinet 21 4 2 Service inspection of the cabinet 21 4 2 1 Emergency stop inspection 22 4 2 2 Special inspections 22 4 3 Problem resolving 23 4 3 1 Overview of the cabinet 23 4 3 2 Cabinet with open doors 25 4 3 3 Component view ope...

Page 5: ...4 5 Switch the charger on off 31 4 6 Climate control precautions 31 4 7 Preventive maintenance 32 5 Compliance 32 6 Contact information 33 ...

Page 6: ... PE Protective Earth RCBO Residual current Circuit Breaker with Overload protection Breaks the connection if a residual current or overload is detected RCD Residual Current Device Breaks the connection if a residual current is detected RFID Radio Frequency IDentification RFID is a Communication technology by means of radio waves to transfer data over a very short distance between a reader and an e...

Page 7: ...ed use of the charger The Terra charger is a stand alone DC and AC fast charger for EV s The outlets of the charger must not be used to charge any other equipment than electric vehicles compatible with the supported charging standards 1 4 Owner responsibilities The owner and site operator are required To operate the charge station with the protective devices installed and to make sure all protecti...

Page 8: ...tation User and Operator Guide version 1 0 accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product or failure to strictly comply ABB operating and maintenance instructions ...

Page 9: ...lt in severe injury or death WARNING Rotating parts Identifies a hazard that could result in injury due to the presence of rotating or moving parts WARNING Pinch Hazard Identifies a hazard that could result in injuries in which some body parts are pinched or crushed CAUTION Various Identifies a hazard that could result in damage to the machine other equipment and or environmental pollution NOTICE ...

Page 10: ...er If the charger was immersed in water or any other fluid If the charger is damaged in any way 1 Do not use the charger Contact the owner site operator NOTICE When connecting or disconnecting a connector 1 Handle cables and connectors with care Do not drop the cables or connectors Place them back in their respective holders 2 Only insert a connector into a suitable car inlet Never use excessive f...

Page 11: ...n Figure 1 A Touchscreen display B Emergency button C RFID reader D CCS charging connector and connector holder The charger is equipped with at least one DC charging cable and CCS connector Your charger can be equipped with multiple charging standard outlets example below D B A C Figure 1 Charger view ...

Page 12: ...23 20 kW 22 kW 22 kW T53 50 kW 41 4 kW 22 kW Power ratings are configurable and are restricted by the available grid fuse Depending on the fuse and the type of charger 7 the DC outlet CCS CHAdeMO and AC outlet can or cannot be used at the same time Simultaneous DC charging is not possible Example T53 CJG is a Terra charge station with 3 outlets CCS CHAdeMO and AC 43kW lead which if connected on a ...

Page 13: ...able upgrade To recognize if a charger is compliance to MID Directive Check the charger label The product compliance is indicated by the info showed in the Highlighted box The Label reports all the necessary info to be compliance to 2014 32 EU MID directive 2 5 Energy Meter Readout A Hour hh mm ss B Data YY MM DD C DC Energy delivered kWh D AC Energy delivered KWh where available B A C D ...

Page 14: ...The user must store the signed data packets read from the loading device in accordance with the pagination permanently also on hardware dedicated to this purpose in his possession dedicated memory keep them available for authorized third parties operational obligation of the memory Permanent means that the data not only have to be stored until the business transaction is completed but at least unt...

Page 15: ...n the charging device that is not certified in accordance with measurement and calibration law They must therefore not be used to rate the measured values 5 EMSP must ensure that the e mobility service is sold by means of charging devices that enable the ongoing charging process to be monitored if there is no corresponding local display on the charging device At least at the beginning and end of a...

Page 16: ...ons 11 In the event of a justified request for verification the EMSP has to enable the authentication of the copies of the product belonging to these operating instructions by providing suitable identification means for the purpose of carrying out calibrations diagnostic tests and usage monitoring measures 12 All of the above obligations apply to the EMSP as the user of measured values in the sens...

Page 17: ...elect the charging protocol on the display and follow the instructions on the screen 4 Connect the charge connector to the vehicles charge socket 5 On the touchscreen press start 6 If applicable scan the RFID card for authorization use PIN or use a mobile payment method 7 The charger charges the vehicle after the preparation phase and will indicate the progress on the screen ...

Page 18: ... and AC charging or by the charger for CHAdeMO charging 10 Take the connector out of the car and put it back in the connector holder on the charger NOTICE Locked connector For AC and CCS charging the EV locks the connector If the user wants to take the connector out of the car it may be necessary to unlock all doors of the EV or use the unlock charge connector button on the car key if present NOTI...

Page 19: ...NOTICE Stop by emergency button The charger stops the charge session when the emergency stop is pushed Only push the emergency stop if there is an emergency ...

Page 20: ...on and displays a message 2 Contact the Site operator NOTICE emergency button is pressed accidentally If the emergency stop button is accidentally pushed 1 Verify the situation is safe 2 Turn the emergency button clockwise The emergency button is released and the charger is reactivated After a few seconds the message disappears from the screen and the charger returns to normal operation ...

Page 21: ...thoroughly with tap water Optionally apply wax on the front for extra protection and gloss Check the coating on damage NOTICE Rust forming When the charger is placed in a corrosion sensitive environment the forming of superficial rust is possible on the welding points on the side grills This rust is merely visual there is no possibility this will form a risk on the cabinets integrity The rust can ...

Page 22: ...location of the charger This test needs to be done at least once a year e g during a preventive maintenance round Test only when the charger is in idle mode and ready to charge 1 Press the emergency button The screen immediately indicates the emergency button is pressed 2 Reset the emergency button by turning the knob clockwise After a few moments the charger returns to its idle state 4 2 2 Specia...

Page 23: ...he next pages 4 3 1 Overview of the cabinet E Upper lock key EK333 or square key F Front door G Lower lock Per charger unique system key H Side doors AC left and DC right side The front door can be opened by opening the upper and main lock The upper lock can be opened using a general cabinet key EK333 key The lower main lock is a half cylinder lock opened by a numbered system key unique per charge...

Page 24: ...24 Terra 53 23 Charging Station User and Operator Guide version 1 0 WARNING Do not open the main cabinet door if you are not familiar with working with high voltage and high current ...

Page 25: ...4 3 2 Cabinet with open doors A Front view B Side view DC charging side C Side view AC charging A B C ...

Page 26: ...nd Operator Guide version 1 0 4 3 3 Component view open front door The main components as can be seen with an open front door Figure 2 Front side component view A Mains isolator Main switch B RCD DC power modules group C RCBO Control group ...

Page 27: ... can only be opened from the inside Access to the three locks of the side door is via the front side Figure 3 Right side component view D Mains isolator cable connection E Overvoltage protection F AC relay G 24V power supply H Circuit breakers power modules 5x ...

Page 28: ...de version 1 0 4 3 5 Component view open side door AC side The side doors can only be opened from the inside Access to the lever of the left side door is via the front side Figure 4 Left side component view I RCD B type AC charging J MCB 32 63A K AC relay ...

Page 29: ...s in the charger except the bottom side of the main switch where the grid cable is connected D From the main switch the power is divided into groups The Charger has two only DC charging or three DC and AC charging power groups Control power group feeds power to all electronic components in the cabinet DC charge power group feeds power the power modules needed for DC charging AC charge power group ...

Page 30: ... group is protected for earth faults by a type B RCD I The maximum current which can be used by the car is protected by an MCB J An AC relay K switches the power to the car This relay is controlled via a safety circuit by Emergency stop button Earth leakage detection Door switch Software ...

Page 31: ...ason the cabinet has a climate control The climate control is out of function when the power is off When the charger has been without power for several hours switched off or external power outage it is important to activate the climate control before a car is charged to prevent damage to the charger This can be ensured by following the next procedure 1 Do not charge a car 2 Open the front door of ...

Page 32: ...d to 12 C The humidity is below 80 4 7 Preventive maintenance The charger must be inspected and serviced yearly by a certified technician 5 Compliance Conformity with the relevant community harmonization legislation EMC Directive No 2014 30 EU Low Voltage 2014 35 EU RED Directive No 2014 53 EU MID Directive No 2014 32 EU Conformity with the following harmonized standards Emission EN 61000 6 3 2007...

Page 33: ...6 Contact information NOTICE In case of problems Contact the site operator The number of the site operator is usually shown on the Charger ABB Service department PLEASE INSERT YOU CONTACT DETAILS ...

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