ABB Terra 124 User Manual Download

Page: 7 / 44

1.8

How to use this document

1. Make sure that you know the structure and contents of this document.

2. Read the safety chapter and make sure that you know all the instructions.

3. Do the steps in the procedures fully and in the correct sequence.

4. Keep the document in a safe location that you can easily access. This document is a

part of the EVSE.

1.9

General symbols and signal words

Signal word

Description

Symbol

Danger

If you do not obey the instruction, this can

cause injury or death.

Refer to section

1.10

Warning

If you do not obey the instruction, this can

cause injury.

Refer to section

1.10

Caution

If you do not obey the instruction, this can

cause damage to the EVSE or to property.

Note

A note gives more data, to make it easier to

do the steps, for example.

Information about the condition of the

EVSE before you start the procedure.

Requirements for personnel for a proce-

dure.

General safety instructions for a procedure.

Information about spare parts that are nec-

essary for a procedure.

Information about support equipment that is

necessary for a procedure.

Information about supplies (consumables)

that are necessary for a procedure.

About this document

BCM.S1101.0-EN | 001

Summary of Contents for Terra 124

Page 3: ...2 Description 11 2 1 Type plate 11 2 2 Intended use 11 2 3 Overview 12 2 3 1 Overview of the system 12 2 3 2 Overview of the EVSE outside 13 2 3 3 Overview of the EVSE inside 14 2 4 Authorization to charge 14 2 5 Payment terminal 15 2 6 Description of the touchscreen 15 2 6 1 General description of the layout 15 2 6 2 General description of the buttons 16 2 7 Options 16 2 7 1 EV charge cable Combo...

Page 4: ...SE 24 4 6 1 De energize the EVSE general procedure 24 4 6 2 Measure the AC voltage 24 4 6 3 Measure the DC voltage 25 4 7 Remove condensation from the cabinet 25 4 8 Maintenance and cleaning 26 4 8 1 Maintenance schedule 26 4 8 2 Clean the cabinet 26 4 8 3 Do a check on the cabinet 27 4 8 4 Replace the air inlet filter 27 4 8 5 Replace the air outlet filter 28 5 Troubleshooting 30 5 1 Troubleshoot...

Page 5: ...ace specifications 36 7 10 DC output specifications 37 7 10 1 General specifications 37 7 10 2 Terra 94 37 7 10 3 Terra 124 39 7 10 4 Terra 184 40 7 11 Power consumption 42 7 11 1 General specifications 42 7 11 2 Terra 94 42 7 11 3 Terra 124 42 7 11 4 Terra 184 42 Contents BCM S1101 0 EN 001 5 ...

Page 6: ...tory Version Date Description 001 April 2020 Initial version 1 4 Language The original instructions of this document are in English EN US All other language versions are translations of the original instructions 1 5 Illustrations It is not always possible to show the configuration of your EVSE The illustrations in this document show a typical setup They are for instruction and description only 1 6...

Page 7: ...efer to section 1 10 Warning If you do not obey the instruction this can cause injury Refer to section 1 10 Caution If you do not obey the instruction this can cause damage to the EVSE or to property Note A note gives more data to make it easier to do the steps for example Information about the condition of the EVSE before you start the procedure Requirements for personnel for a proce dure General...

Page 8: ...neral risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts that can cause a risk of entrapment Note It is possible that not all symbols are present in this document 1 11 Related documents Document name Target group Product data sheet All target groups Installation manual Qualified installation engineer User manual Owner Service manual Qu...

Page 9: ...nts Directive NFC Near field communication NoBo Notified body OCPP Open charge point protocol PE Protective earth PPE Personal protective equipment RFID Radio frequency identification Note It is possible that not all abbreviations are present in this document 1 14 Terminology Term Definition Network operating center of the manufacturer Facility of the manufacturer to do a remote check on the corre...

Page 10: ...wner of the EVSE Site operator Entity that is responsible for the day to day control of the EVSE The site operator does not have to be the owner User Owner of an EV who uses the EVSE to charge the EV Note It is possible that not all terms are present in this document 1 15 Orientation agreements D C B X Z Y A A Front side face forward to the EVSE during normal use B Left side C Right side D Rear si...

Page 11: ...date E Internal product code for the manufacturer F Full EVSE type G EVSE mass H EVSE rating I Address of the manufacturer J CE mark K Barcode with the serial number of the EVSE L Barcode with the part number of the EVSE M Additional EVSE rating data Note Find the type plate on your EVSE to see the applicable data Refer to section 2 3 2 2 2 Intended use The EVSE is intended for the DC charging of ...

Page 12: ... EVSE D AC input cable E Power distribution board F EV charge cable Part Function EV The EV of which the batteries need to be charged EVSE Refer to section 2 3 2 Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE Power distribution board To connect the EVSE to the AC grid input EV charge cable To conduct the charge from the EVSE t...

Page 13: ... To show the identification data of the EVSE Refer to sec tion 2 1 Air inlet and outlet To let cooling air in and out The airflow makes sure that the parts on the inside of the EVSE do not become too hot Cover on the air outlet To prevent a blockage of the air outlet Border cover To cover the lower part of the EVSE EV charge cable outlet and holder To connect and hold the EV charge cable Refer to ...

Page 14: ...modules group 2 Main breaker 1 To connect or disconnect the power modules group 1 PE busbar To connect the PE cable Surge protection device switch Breaker to protect the surge protection device always in the on position Cable gland plate Plate with openings for the AC input cable and the control signal cables Manual switch To connect or disconnect the AC power input Auxiliary power supply breaker ...

Page 15: ...creen guides the user how to use the payment terminal Note To use and adjust the settings of the payment terminal you require the ABB Payment Web tool The standard payment terminal is from manufacturers CCV or Nayax If you need more information about different options for payment terminals ask ABB EV Infrastructure 2 6 Description of the touchscreen 2 6 1 General description of the layout A B C D ...

Page 16: ...Z Type of connector Information To show more information about the EVSE Help To show help information on the current status of the EVSE Language To change the language on the touchscreen Start To start the charge session Stop To stop the charge session 2 7 Options 2 7 1 EV charge cable Combo 2 A EV charge cable Description 16 BCM S1101 0 EN 001 ...

Page 17: ...2 7 2 EV charge cable CHAdeMO A EV charge cable 2 7 3 Integrated payment terminal CCV 2 7 4 Integrated payment terminal Nayax Description BCM S1101 0 EN 001 17 ...

Page 18: ...n leakage and or theft of data or information The manufacturer is not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information 3 2 General safety instructions This document the related documents and the warnings included do not replace your responsibility to use your common sense when you do work o...

Page 19: ...ke sure that there is sufficient space around the EVSE to safely do maintenance and installation work Identify a site operator who is responsible for the safe operation of the EVSE and for the coordination of all work if the owner does not do these tasks 3 4 Personal protective equipment Symbol Description Protective clothing Safety gloves Safety shoes Safety glasses 3 5 Safety instructions for us...

Page 20: ... for earthing Make sure that the EVSE is connected to an earthed metal permanent electrical system Alternatively install an equipment earthing conductor with circuit conductors Connect this earthing conductor to an equipment earthing terminal or lead on battery charger Make sure that the connections to the EVSE comply with all applicable local rules 3 8 Signs on the EVSE Symbol Risk type General r...

Page 21: ...efore you install the EVSE Waste from electrical and electronic equipment Note It is possible that not all symbols are present on the EVSE 3 9 Discard parts or the EVSE Obey the local rules to discard parts packaging material or the EVSE Safety BCM S1101 0 EN 001 21 ...

Page 22: ... sure that the space around the EVSE cannot get blocked Think of snow or other objects Refer to the floor space requirements Refer to section 7 6 7 Make sure that maintenance is done on the EVSE Refer to section 4 8 1 8 If the EVSE is de energized for more than two hours activate the internal heater to remove condensation from the cabinet Refer to section 4 7 Caution Remove condensation before use...

Page 23: ...V charge cable to the connector on the EV 4 On the touchscreen press the Start button 5 If the touchscreen shows a message to authorize the charge session do the instruction that the touchscreen shows The EVSE charges the EV and shows the progress on the touchscreen 4 4 3 Stop a charge session 1 On the touchscreen press the stop button Note When the battery is full the charge session stops automat...

Page 24: ...nd right doors Refer to section 6 1 2 Set the manual switch to the 0 position horizontal Warning General hazard Be careful and use both your hands to turn the manual switch The manual switch turns quite arduous 3 Wait until all the power modules are off All the LEDs of the power modules are off The fans stopped 4 Measure the AC voltage Refer to section 4 6 2 5 Make sure that all the measured volta...

Page 25: ...t procedure refers to this procedure Voltage tester Procedure 1 Measure the DC voltage between the output terminals Power module group output 1 A to power module group output 1 B Power module group output 2 C to power module group output 2 D EV charge cable 1 output E to EV charge cable 1 output F EV charge cable 2 output G to EV charge cable 2 output H Use the voltage tester 4 7 Remove condensati...

Page 26: ... 4 8 1 Maintenance schedule Task Frequency Procedure Clean the cabinet 4 months Refer to section 4 8 2 Do a check for damage on the EV charge cables and the connectors 3 months Refer to section 4 8 3 Do a check for damage on the cabinet 6 months Refer to section 4 8 3 Replace the filters for the air inlets 1 year Refer to section 4 8 4 Make sure that the manufac turer does maintenance on the EVSE ...

Page 27: ...on the front for extra protection and gloss 6 If there was rust and you want it not to appear again apply a rust preventive primer Ask the manufacturer for specifications and instructions 4 8 3 Do a check on the cabinet 1 Do a check for damage on these parts Part Damage EV charge cables and connectors Cracks or ruptures Internal wires of the cable are visible Touchscreen Cracks Touch screen does n...

Page 28: ... 7 again for the other air inlet filters 9 Close the doors Refer to section 6 2 4 8 5 Replace the air outlet filter Preliminary requirements Spanner Air outlet filters Refer to section 7 4 Procedure 1 De energize the EVSE Refer to section 4 6 1 2 Open the right door Refer to section 6 1 3 Loosen the nuts A Use the spanner 4 Pull the cover B to the front 5 Carefully pull and remove the outlet filte...

Page 29: ...9 Do the steps 3 to 8 again for the other air outlet filters 10 Close the doors Refer to section 6 2 Operation BCM S1101 0 EN 001 29 ...

Page 30: ...e touchscreen shows this message Unable to lock the connector The EV charge cable is not connected correctly to the EV Connect the EV charge ca ble to the EV correctly You are not authorized for the charge session Make sure that you have au thorization to charge the EV The touchscreen shows this message Unable to unlock the connector from car A dangerous voltage is present on the EV charge cable 1...

Page 31: ...or B Use the door key 2 Open the front door 3 If necessary open the left or right doors C through the opening of the front door 6 2 Close the doors Preliminary requirements Door key Danger Hazardous voltage Make sure that only qualified persons have access to the door key Note There is one unique door key for each cabinet B A C C Access to parts BCM S1101 0 EN 001 31 ...

Page 32: ...f the left or right doors A are open close the doors through the opening of the front door 2 Close the front door B 3 Lock the lock C of the front door Use the door key B C A A Access to parts 32 BCM S1101 0 EN 001 ...

Page 33: ... CJ One CCS connection and one ChadeMo connection Example Terra 94 C T Terra Brand Terra U 9 Power rating 90 kW V 4 Design generation fourth generation W C EV charge cable connection one CCS connection 7 2 General specifications Parameter Specification Compliance and safety CE CHAdeMO 1 2 IP rating The type plate shows the specification Re fer to section 2 1 IK rating according to IEC 62262 enclo ...

Page 34: ... R CCS connector and cable I I I I I I I I I I I I I I I CHAdeMO con nector and cable I I I I I I I I I I I I I I I Gun holders I I I I I I I I I I I I I I I I Inspection or other procedure R Replacement 7 4 Spare parts Part Name Part number Quantity Air inlet filter XUF N0001 0 4 Air outlet filter XUF N0002 0 3 Cooling fan ZFV V2N00 0 1 Power module YPA 00267 3 x Terra 94 4 x Terra 124 6 x Terra ...

Page 35: ...XAB V2N17 0 1 x for CCS type 2 CE con nection XAB V2N18 0 1 x for ChadeMo connection Rain cap for the gun holder XEE V2N50 0 1 x for CCS type 1 UL con nection XEE V2N49 0 1 x for CCS type 2 CE con nection XEE V2N51 0 1 x for ChadeMo connection 7 5 Cleaning specifications Parameter Specification Cleaning agent pH value between 6 and 8 Non abrasive tool Non woven nylon hand pad 7 6 Floor space requi...

Page 36: ...m altitude above sea level 2500 m Temperature derating 40 C 7 8 Noise level Noise level Specification Maximum noise level 62 dB A 7 9 Logic interface specifications General specifications Parameter Specification RFID standard ISO 14443 A B to part 4 and ISO IEC 15693 RFID supported applications Mifare NFC Calypso Ultralight PayPass HID and other Network connection 3G 4G modem 10 100 Base T Etherne...

Page 37: ...C output current 15 A Connection standard CHAdeMO 1 2 CCS 7 10 2 Terra 94 Parameter Specification DC output power mode 1 continuously on one EV charge cable Maximum 90 kW Simultaneous DC on two outlets No One DC output operates at a time Maximum DC output current CCS or CHA deMO 200 A Note You can upgrade the EVSE to deliver 120 kW or 180 kW and enable parallel charging on two EVs You can install ...

Page 38: ... 200 300 400 500 600 B 700 800 900 1000 A Output current A B Output voltage V Output power in function of output voltage A 100 0 40 20 60 80 100 140 120 160 180 200 200 300 400 500 600 B 700 800 900 1000 A Output power kW B Output voltage V Technical data 38 BCM S1101 0 EN 001 ...

Page 39: ...ts Yes Two DC outputs operate in parallel Maximum DC output current CCS or CHAdeMO 200 A Maximum DC output current Cooled cable option 300 A Note The user can select mode 1 or 2 You can install a cooled cable on a standard EVSE Output current in function of output voltage A 100 0 100 200 300 400 500 600 200 300 400 500 600 B 700 800 900 1000 A Output current A B Output voltage V Technical data BCM...

Page 40: ...mode 1 continuously on one EV charge cable Maximum 180 kW DC output power mode 2 continuously on two EV charge cables Maximum 90 kW Simultaneous DC on 2 outlets Yes Two DC outputs operate in parallel Maximum DC output current CCS or CHAdeMO 200 A Maximum DC output current Cooled cable option 300 A Note The user can select mode 1 or 2 You can install a cooled cable on a standard EVSE Technical data...

Page 41: ... 200 300 400 500 600 B 700 800 900 1000 A Output current A B Output voltage V Output power in function of output voltage A 100 0 40 20 60 80 100 140 120 160 180 200 200 300 400 500 600 B 700 800 900 1000 A Output power kW B Output voltage V Technical data BCM S1101 0 EN 001 41 ...

Page 42: ...on inside the cabinet When the heater operaters the heater will use most of the required standby power 7 11 2 Terra 94 Parameter Specification kVA Power consumption during normal opera tion 5 4 7 11 3 Terra 124 Parameter Specification kVA Power consumption during normal opera tion 7 2 7 11 4 Terra 184 Parameter Specification kVA Power consumption during normal opera tion 10 8 Technical data 42 BCM...

Page 43: ...Technical data BCM S1101 0 EN 001 43 ...

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