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SAFETY PRODUCTS

Safety relays
Sentry BSR23

Product Manual

ORIGINAL INSTRUCTIONS

2TLC010062M0201 Rev.F

Summary of Contents for Sentry BSR23

Page 1: ...SAFETY PRODUCTS Safety relays Sentry BSR23 Product Manual ORIGINAL INSTRUCTIONS 2TLC010062M0201 Rev F ...

Page 2: ...or the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or government regulations Systems machines and equipment that could...

Page 3: ... from the DIN rail 10 4 4 Resetting the latching device 10 4 5 Connecting precautions 11 4 6 Connection blocks 11 4 7 Coding the connection blocks 11 4 8 Connecting to a screw compression type terminal 12 4 9 Connecting to a push in type terminal 12 4 10 Wire properties 12 4 11 Wire length 12 5 Functions 13 5 1 Function overview 13 5 2 Power supply 13 5 3 Relay outputs 13 5 4 Test start and reset ...

Page 4: ...D operation indication and error status 18 10 Model overview 20 10 1 Sentry models 20 10 2 Accessories and spare parts 21 11 Dimensions 22 11 1 Sentry 22 12 Technical data 23 12 1 Technical data 23 13 Declaration of conformity 28 ...

Page 5: ...med that the reader of this document has Basic knowledge of ABB safety products Knowledge of machine safety Knowledge of safety devices 1 4 Special notes Pay attention to special notes in this document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may result in injury to the operator or other personnel Caution Danger of damage to the equipm...

Page 6: ...nd local legal regulations Carefully read through the entire original instruction before using the device Make sure that these instructions are included together with the documentation of the system Make sure that these instructions always are available for users of the system The safety relay must be selected so its safety related capacity meets or exceed the performance level PL or safety integr...

Page 7: ...Safety Relay group The BSR group include BSR10 BSR11 and BSR23 The safety relays have basic monitoring functions for 1 and 2 channel safety devices The safety relay can be used as an expansion of other safety modules SSR Single function Safety Relay group The SSR group includes SSR10 SSR10M SSR20 SSR20M SSR32 and SSR42 The safety relays have single safety device functions and limited configuration...

Page 8: ...duct name D Print for connection block top side back E Print for connection block bottom side front F Relay output configuration G Print for connection block top side front H Print for connection block bottom side back J LEDs for status indication K Connection block bottom side front L Connection block bottom side back M DIN rail latching device ...

Page 9: ... prevent uncontrolled heating Make sure there is at least 50 mm distance above and below the safety relay and other units for correct air flow in the venting holes of the safety relay Caution Sentry safety relays can be installed without distance to other Sentry safety relays with exception of BSR23 Make sure there is at least 5 mm distance between BSR23 and other Sentry safety relays 4 2 Attachin...

Page 10: ...he DIN rail 2 Pull the bottom rear side of the safety relay away from the DIN rail until a click is heard 3 Lift the top rear side of the safety relay away from the DIN rail 4 4 Resetting the latching device Pull the bottom side of the DIN rail latching device from the safety relay and push it upwards to release it to its original position ...

Page 11: ...y outputs The wires are permanently connected and protected against external damage for example by wire ducts or other types of covers for protection Use of separate multi core wires Use of cables with wires being individually shielded with earth connection The safety requirement is that fuses shall be used on the relay outputs 4 6 Connection blocks The connection blocks on the safety relay are de...

Page 12: ...ea must be used Wire strip length 6 5 mm 0 5 Minimum 1x24 AWG and Maximum 1x12 AWG Minimum 1x0 2 mm2 and Maximum 1x3 3 mm2 Minimum 2x24 AWG and Maximum 2x16 AWG Minimum 2x0 2 mm2 and Maximum 2x1 5 mm2 Wire area push in type connection block Wire with crimp sleeve ferrule or single solid conductor Two wires with the same area must be used Wire strip length 6 5 mm 0 5 Minimum 1x24 AWG and Maximum 1x...

Page 13: ...tput contacts are opened or closed based on the signals from the safety device Each safety relay output has two contacts in series one contact for each internal output relay A A B C A Connectors Terminals in connection blocks B NO contact The NO contact is open when the relay is inactivated and closed when the relay is activated C NC contact The NC contact is closed when the relay is inactivated a...

Page 14: ...st one input is not accepted The safety relay enters active mode when the inputs are accepted and a reset is performed 5 5 Test and start The BSR23 is a safety relay for output expansion of other safety devices The internal relays will follow the safety input channels directly and individually The safety relay needs to be monitored by the master unit controlling it This is done via X1 X2 which nee...

Page 15: ...onnections 6 1 Connection groups The connections are divided into groups A Power supply R Signal from safety device X Test reset start indication 13 23 33 43 Safety output NO 14 24 34 44 Safety output NO 51 Output NC 52 Output NC ...

Page 16: ...10062M0201 Rev F 7 Application connections 7 1 Connection examples BSR23 SENTRY CH1 OUT CH2 BSR23 SENTRY CH1 OUT CH2 Note Always use transient suppressors when inductive loads are connected to the relay outputs ...

Page 17: ...pt responsibility for failure of the functions if the installation and maintenance requirements shown in this document are not implemented These requirements form part of the product warranty 8 2 Scheduled test Scheduled test high demand application All safety relays and connected safety devices used in high demand applications must be tested once a year Scheduled test low demand application All s...

Page 18: ...UT CH2 Status Action off off off No channel is activated or no voltage to A1 A2 Check safety input channels A1 to R1 and R2 to A2 Measure R1 R2 voltage green off off 24 VDC is not connected to R2 or 0 V is not connected to A2 Check R2 and A2 connections green green green Normal operation outputs activated off off green 24 VDC is not connected to A1 or 0 V is not connected to R1 Check A1 and R1 con...

Page 19: ...2TLC010062M0201 Rev F 19 CH1 OUT CH2 Status Action green green off Channel 2 is stuck Exchange the safety relay ...

Page 20: ...nnection blocks 24VDC Push in connection blocks 24VDC SSR10M SSR10MP 2TLA010050R0100 2TLA010050R0101 Screw compression connection blocks 85 265VAC 120 375VDC Push in connection blocks 85 265VAC 120 375VDC SSR20 SSR20P 2TLA010051R0000 2TLA010051R0001 Screw compression connection blocks 24VDC Push in connection blocks 24VDC SSR20M SSR20MP 2TLA010051R0100 2TLA010051R0101 Screw compression connection ...

Page 21: ...ection blocks 85 265VAC 120 375VDC USR10 USR10P 2TLA010070R0000 2TLA010070R0001 Screw compression connection blocks 24VDC Push in connection blocks 24VDC USR22 USR22P 2TLA010070R0400 2TLA010070R0401 Screw compression connection blocks 24VDC Push in connection blocks 24VDC 10 2 Accessories and spare parts Type Order code Description Connection block 2TLA010099R0000 Screw compression type Connection...

Page 22: ...22 2TLC010062M0201 Rev F 11 Dimensions All dimensions are in mm 11 1 Sentry C B A Measure Connection block type Screw connection type Push in type A 120 120 B 22 5 22 5 C 120 123 ...

Page 23: ...ature Caution The difference between absolute maximum rating and max operating rating is the following The product will have full performance as long as all parameters are within operating rating in any combination If any of the values in Absolute maximum rating are exceeded the relay must be disposed Absolute maximum rating Maximum voltage rating for A1 and A2 Note 2 27 6 VDC Maximum voltage rati...

Page 24: ...24 VDC Rated operating current Ie 1 contact 6A 2 contacts 5 6A 3 contacts 4 6A 4 contacts 4A Required fuse 6 3 A gG 1 kA short circuit protection 6 A according to UL248 NC contact AC load AC15 AC1 Rated operational voltage Ue 250 VAC Rated operational current Ie 0 5A DC load DC13 DC1 Rated operational voltage Ue 24 VDC Rated operational current Ie 2A Required fuse 4 A gG 4 A according to UL 248 Sa...

Page 25: ...ction Mechanical data Weight 190 230 g Material Housing PA66 with 25 fiberglass UL94 V0 Connection block screw compression type PA66 UL94 V0 Connection block push in type PA66 with 25 fiberglass UL94 V0 Opener push in type PBT GF UL94 V0 Color Housing Yellow Connection block screw compression type Black Connection block push in type Black Opener push in type Orange Attachment requirements 35 mm DI...

Page 26: ...s in Electrical and Electronic Equipment Regulations RoHS 2016 No 1091 Electromagnetic Compatibility Regulations EMC US CA Compliance Application standard compliance UL 60947 5 1 2014 CSA C22 2 No 60947 5 1 2014 CSA B44 1 Standard compliance and approvals Application standard compliance EN ISO 13851 2019 EN ISO 13856 1 2013 EN ISO 13856 2 2013 EN ISO 13856 3 2013 Functional safety standard complia...

Page 27: ...Mission time 20 years Information for use in USA Canada Intended use Applications according to NFPA 79 Power source A suitable isolating source in conjunction with a fuse in accordance with UL248 The fuse shall be rated max 4 A and be installed in the 24 VDC and 230VAC power supply to the device in order to limit the available current ...

Page 28: ...28 2TLC010062M0201 Rev F 13 Declaration of conformity ...

Page 29: ...orised to compile the technical file ABB AB JOKAB Safety Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden Product EC type examination certificate Safety relay Sentry USR10 USR22 SSR10M SSR10 SSR20M SSR20 SSR32 SSR42 TSR10 TSR20M TSR20 BSR10 BSR11 BSR23 Z10 049833 0030 Notified Body TÜV Süd Product Service GmbH Ridlerstrasse 65 80339 München Germany Notified body No 0123 Used harmonized standards EN ...

Page 30: ... MD 2016 No 1091 Electromagnetic Compatibility Regulations EMC 2012 No 3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations RoHS Authorised to compile the technical file ABB Ltd Tower Court Coventry CV6 5NX United Kingdom Product Safety relay Sentry USR10 USR22 SSR10M SSR10 SSR20M SSR20 SSR32 SSR42 TSR10 TSR20M TSR20 BSR10 BSR11 BSR23 Used ...

Page 31: ...2TLC010062M0201 Rev F 31 ...

Page 32: ...ABB Electrification Sweden AB SE 721 61 Västerås Sweden ...

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