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ABB RHDE8000, Operating Instructions Manual

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Operating Instructions 

42/68-168-EN 

 

Electrical Part Turn Actuator

RHDE8000 ... 16000 (Contrac)

  

Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE8000-16000 (Contrac) @ 17\mod_1203344909843_3101.doc @ 163319 

 

 

Rated torque

8000 … 16000 Nm (5900 ... 11800 lbf-ft)

in explosion-proof design

 

 

 

 

 

 

   

P R O F

I

B U S

PROCESS FIELD BUS

®

 
 

 

 

 

 

 

 

Summary of Contents for RHDE8000

Page 1: ... Actuator RHDE8000 16000 Contrac Pos 1 Titelblätter Copyright BA IA Aktorik Antriebe Contrac RHDE8000 16000 Contrac 17 mod_1203344909843_3101 doc 163319 Rated torque 8000 16000 Nm 5900 11800 lbf ft in explosion proof design P R O F I B U S PROCESS FIELD BUS ...

Page 2: ...25 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright It assists the user with the safe and efficient operation of the device The contents may not be copied or reproduced in whole or in excerpts without prior approval of the copyright holder Pos 3 I...

Page 3: ...allation safety information 9 1 14 Operating safety information 10 1 15 Maintenance safety information 10 2 Explosion protection safety precautions 11 2 1 Operation via frequency transformer 11 2 2 Preventing electrostatic charging 11 3 Design and function 12 4 Installation 13 4 1 Actuator check 13 4 2 Mounting position 13 4 3 Installation instructions 14 4 4 Assembly with the valve 14 4 4 1 Prepa...

Page 4: ...27 6 Operation 28 6 1 Automatic manual mode 28 6 2 Manual operation 28 7 Maintenance 29 7 1 Inspection and overhaul 29 7 2 Brake adjustment 30 7 3 Oil change 30 7 4 Filling capacity 31 8 Trouble shooting 32 8 1 Electrical test values 32 9 Technical data 33 9 1 General information 33 9 2 Technical data RHDE8000 33 9 3 Technical data RHDE16000 34 9 4 Technical data for the cable set for Ex relevant ...

Page 5: ..._3101 doc 102711 The actuators are used for operating final control elements valves vanes etc They may only be operated using the appropriate Contrac electronic unit for field or rack installation Do not use these actuators for any other purpose Otherwise a hazard of personal injury or of damage to or impairment of the operational reliability of the device may arise In addition to these operating ...

Page 6: ... life One of these symbols in conjunction with the Danger warning indicates an imminent danger If it is not avoided death or serious injury will result Warning Bodily injury The symbol in conjunction with the Warning message indicates a possibly dangerous situation If it is not avoided death or serious injury could result Caution Slight injuries The symbol in conjunction with the Caution message i...

Page 7: ... authority 10 Free for customer specific entry Pos 4 14 Sicherheit Aktorik Allgemein Pflichten des Betreibers 10 mod_1181723170562_3101 doc 105157 1 6 Operator liability The operators must strictly observe the applicable national regulations in their countries with regards to installation function tests repairs and maintenance of electrical devices Pos 4 15 Sicherheit Allgemein Organisatorische Ma...

Page 8: ...rces Through its publications ABB conducts an open dialog with the public This product solution is manufactured from materials that can be reused by specialized recycling companies 1 9 1 Information on WEEE directive 2002 96 EC Waste Electrical and Electronic Equipment This product solution is not subject to the WEEE directive 2002 96 EC and relevant national laws e g ElektroG in Germany Dispose o...

Page 9: ...m movements for positioning vanes and valves etc Only qualified specialists who have been trained for these tasks are authorized to mount and adjust the control actuator and to make the electrical connection When working on the actuator itself or the electronics always observe the locally valid accident prevention regulations and the regulations concerning the construction of technical installatio...

Page 10: ...ns take the required protective measures Lock the handwheel with a cotter pin in order to a void unintentional manual actuator operation Switch off the power supply to the motor prior to any manual operation Pos 4 31 Überschriften 1 1 1 spaltig S U Sicherheitshinweise zur Wartung 10 mod_1181811822343_3101 doc 106052 1 15 Maintenance safety information Pos 4 32 Sicherheit Aktorik Elektr Schwenkantr...

Page 11: ... transformer Pos 6 4 Ex technische Sicherheitshinweise Aktorik Antriebe Allgemein Betrieb am Frequenzumformer 9 mod_1181416045984_3101 doc 102803 The frequency converter electronic unit may not installed or used within the hazardous area Check whether the electronic unit is loaded with the parameters of the actuator it is connected to Check the electronic unit for proper connection to the correct ...

Page 12: ...mains 115 V AC 230 V AC Motor Temperature Monitoring Unit e g SD241B Contrac power electronic unit Contrac actuator in explosion proof design M00190 non Ex Ex Motor with temperature sensor brake Motor brake line shielded Sensor line shielded Signal line from to control system controller shielded Motor connection area Sensor connection area anti condensation heater optional Sensor electronic unit A...

Page 13: ... position Pos 11 5 Montage Aktorik Elektr Schwenkantriebe RHDE8000 16000 Einbaulage Zeichnung 11 mod_1185795158406_3101 doc 112171 The spur gears of the actuator are oil lubricated They contain the max oil quantity when leaving the manufacturer Once the actuator is installed replace the uppermost check plug by the separately supplied venting plug IMB 3 IMB 6 IMB 7 IMV 6 1 2 M00314 Fig 3 1 Inspecti...

Page 14: ...c 103507 4 4 Assembly with the valve Pos 11 10 Überschriften 1 1 1 1 spaltig Vorbereitung 10 mod_1181635035296_3101 doc 103530 4 4 1 Preparation Pos 11 11 Montage Aktorik Elektr Schwenkantriebe Allgemein Vorbereitung 10 mod_1181569909062_3101 doc 103083 Warning Electrical voltage risk When working on the actuator or the related subassembly switch off the supply voltage for the power electronic uni...

Page 15: ...tion close to the end position depending on the toothing Pos 11 14 Überschriften 1 1 1 1 spaltig Kraftabhängige Anschlageinstellung 10 mod_1181635174750_3101 doc 103626 4 4 3 Adjusting the stops in dependence of the torque Pos 11 15 Montage Aktorik Elektr Schwenkantriebe Allgemein Kraftabhängige Anschlageinstellung 10 mod_1181570779703_3101 doc 103152 1 First proceed as described above for travel ...

Page 16: ...ength 39 mm 1 54 inch tensile strength 800 N mm2 116032 pounds square inch Yield strength 640 N mm2 93550 pounds square inch Pos 11 18 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 Pos 11 19 Montage Aktorik Elektr Schwenkantriebe Allgemein Montage mit Hebeltrieb 11 mod_1185795165656_3101 doc 112217 4 5 2 Mounting with lever 3 10 b a M00315 1 2 3 5 4 6 7 Fig 4 1 Output lever 2 mech limit stop wit...

Page 17: ...El Schwenkantrieb RHDE 8000 Contrac Maßbild Hebeltrieb 6 mod_1169213013156_3101 doc 61894 M00118 Ø38 30 5 37 141 42 5 50 50 135 165 135 165 I L 300 L 180 205 120 570 152 5 38 42 5 Ø76 Ø68 0 1 18 10 3 0 3 2 1 116 4 0 2 110 0 090 0 036 400 28 0 022 0 074 4 Fig 5 Dimensions in mm 1 Cone 1 10 2 welding bushings are part of shipment 3 Connection pipe 3 DIN 2440 size resp 3 schedule 80 pipe L acc to req...

Page 18: ...4 0 001 15 75 1 10 0 0001 0 002 M00118 4 Fig 6 Dimensions in inches 1 Cone 1 10 2 welding bushings are part of shipment 3 Connection pipe 3 DIN 2440 size resp 3 schedule 80 pipe L acc to requirements The pipe is not included in shipment 4 Angular deflection of ball and socket joint Pointing towards the actuator max 3 Pointing away from the actuator max 10 Pos 11 24 Seitenumbruch 0 mod_112653236576...

Page 19: ... 6 mod_1169457658718_3101 doc 62355 3 0 M00120 Ø45 60 50 18 145 185 I L 330 L 205 200 500 125 685 218 5 54 5 50 174 5 Ø76 Ø68 0 1 0 0 2 6 0 0 8 8 0 036 0 090 10 3 2 1 127 4 0 2 120 3 2 145 185 4 Fig 7 Dimensions in mm 1 Cone 1 10 2 welding bushings are part of shipment 3 Connection pipe 3 DIN 2440 resp 3 schedule 80 pipe size L acc to requirements The pipe is not included in shipment 4 Angular def...

Page 20: ... 7 28 0 0 0 1 0 0 0 0 3 5 0 0014 0 0035 Fig 8 Dimensions in inches 1 Cone 1 10 2 welding bushings are part of shipment 3 Connection pipe 3 DIN 2440 resp 3 schedule 80 pipe size L acc to requirements The pipe is not included in shipment 4 Angular deflection of ball and socket joint Pointing towards the actuator max 3 Pointing away from the actuator max 10 Pos 12 Seitenumbruch 0 mod_1126532365768_31...

Page 21: ...ator Consider the following issues Consider the local regulation concerning the setup of electrical devices within hazardous areas This applies particularly to EN 60079 14 for the setup of the screen and the potential compensation between the actuator the electronic unit and the motor protection unit see 1 in chapter Cable shield page 22 and chapter Terminal connection diagrams page23 ff For the c...

Page 22: ... the shield 1 Remove approx 2 cm of cable sheathing 3 from the end of the cable 2 Separate the shield and peel it back to its inner sheathing 4 3 Push the cable through the cable gland and fasten with clamp 1 4 Make sure that the shielding is touching the clamp and the electronic unit housing 2 Pos 13 7 Überschriften 1 1 1 1 spaltig Motor 10 mod_1182501159359_3101 doc 108596 5 1 2 Motor Pos 13 8 E...

Page 23: ...3101 doc 107477 5 2 1 Power Electronic Unit EBN853 Contrac Pos 13 12 Überschriften 1 1 1 1 1 spaltig Analog Binär 10 mod_1182230113218_3101 doc 107842 5 2 1 1 Analog digital Pos 13 13 Elektrischer Anschluss Aktorik Antriebe Allgemein Elektrischer Anschluss Leistungselektronik EBN853 EX 10 mod_1182165664453_3101 doc 107576 Important The electrical connection is provided by terminals on the actuator...

Page 24: ...Electrical connection 24 RHDE8000 16000 Contrac 42 68 168 EN 5 2 1 2 PROFIBUS DP Fig 11 Electrical connection PROFIBUS DP option Pos 13 14 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 25: ...mod_1182230113218_3101 doc 107842 5 2 2 1 Analog digital Pos 13 17 Elektrischer Anschluss Aktorik Antriebe Allgemein Elektrischer Anschluss Leistungselektronik EBN861 EX 10 mod_1182165694015_3101 doc 107599 Important The electrical connection is provided by terminals on the actuator and on the electronic unit Fig 12 Electrical connection Ex actuator analog digital Important For separate heat suppl...

Page 26: ... 42 68 168 EN 5 2 2 2 PROFIBUS DP Fig 13 Electrical connection PROFIBUS DP option Important For separate heat supply protect the heater with 2 max 6 A medium time lag fuses e g Neozed D01CE14 Pos 13 18 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 27: ...8_3101 doc 107842 5 2 3 1 Analog digital Pos 13 21 Elektrischer Anschluss Aktorik Antriebe Allgemein Elektrischer Anschluss Leistungselektronik EBS852 EBS862 EX 10 mod_1182165726453_3101 doc 107622 Important The electrical connection is provided by terminals on the actuator and on the electronic unit Fig 14 Electrical connection Ex actuator analog digital Important For separate heat supply protect...

Page 28: ...lever with ball and socket joints and a coupling rod A position sensor detects backlash free the current position of the drive shaft Adjustable limit stops prevent overloading of the valve in the event of an operating error The motor brake locks the actuator in the current position if the power suplly is cut off Pos 15 5 Überschriften 1 1 1 spaltig G I Handradbetrieb 10 mod_1181715640046_3101 doc ...

Page 29: ..._3101 doc 121673 Only use genuine spare parts such as ball bearings gaskets and oil may be used to overhaul the actuators Proceed acc to table when performing maintenance activities Inspection or maintenance is due after the time specified in the table Overhaul intervals Interval Measures 1 x per year Visual check of the gaskets for leaks change if necessary every 2 years Functional check drive th...

Page 30: ...enkantriebe Allgemein Ölwechsel 10 mod_1181632020265_3101 doc 103369 Important Oils for different temperature ranges may not mixed Dispose of old oil according to local regulations Make sure that the oil does not enter the water cycle Proceed as follows to drain or change the oil 1 Provide a container capable of holding the expected oil quantity acc to chapter Filling capacity 2 Open and remove th...

Page 31: ...ion IMB 3 IMB 6 IMB 7 IMV 6 Minimum oil quantity approx 57 l 15 04 gal 1 55 l 14 51 gal 1 74 l 19 53 gal 1 53 l 14 00 gal 1 Min oil level mm under inspection plug 135 mm 5 31 inch 215 mm 8 46 inch 45 mm 1 77 inch 85 mm 3 35 inch Filling capacities RHDE16000 Mounting orientation IMB 3 IMB 6 IMB 7 IMV 6 Minimum oil quantity approx 88 l 2 65 gal 1 Min oil level mm under inspection plug 155 mm 6 10 in...

Page 32: ...y inputs on the electronic unit are not wired Make connection actuator does not react Brake does not release no mechanical click Check the brake air gap approx 0 25 mm and electrical connection to the brake check winding resistance of the brake coil actuator does not run in AUT mode although AUT is selected in the user interface Binary input 1 BE 1 not wired Make connection Check the software sett...

Page 33: ...dering information of electronics Power supply for motor and sensors Only via Contrac electronic unit refer to the data sheet for the electronic unit Pos 21 4 Überschriften 1 1 1 spaltig S U Technische Daten RHDE8000 11 mod_1185794095609_3101 doc 112010 9 2 Technical data RHDE8000 Pos 21 5 Technische Daten Datenblatt Aktorik Antriebe Schwenkantriebe Ex El Schwenkantrieb RHDE 8000 Contrac Regelantr...

Page 34: ...e in end positions for short time 1 5 x rated torque Rated time for 90 adjustable 30 900 s Operating speed adjustable 3 0 0 1 s Operating angle Typically 90 min 35 max 140 see manual for reduced angle with lever and limit stop Weight approx 1030 kg 2270 lb Associated electronic unit data sheet For field installation EBN861 1 For rack installation EBS862 2 Thermal motor Monitoring With motor temper...

Page 35: ...e Environment UV resistant and weather proof UV resistant and weather proof UV resistant and weather proof Cable gland 13 5 18 M25 x 1 5 Exe 4 8 5 M25 x 1 5 Exe Mat no 9287589 9287588 Manufacturer Rabe System Technik Rabe System Technik Type CMDEL T ADE 1F Item no 00222574 00816674 Cable diameter 13 5 18 mm 0 53 0 71 inch 4 8 5 mm 0 16 0 33 inch Material Brass nickel plated Brass nickel plated Sta...

Page 36: ... 42 EC By placing the CE mark on its devices ABB Automation Products GmbH declares its conformance with these directives Ex approvals The symbol indicates devices with an ignition proof design For devices in Ex design according to identification on an additional nameplate the following also applies Conforms with ATEX directive 94 9 EC By placing the CE mark on its devices ABB Automation Products G...

Page 37: ...pendix 42 68 168 EN RHDE8000 16000 Contrac 37 Pos 23 6 1 Zertifikate Aktorik Allgemein EG Konformitätserklärung 17 mod_1203322805750_0 doc 161086 Pos 23 6 2 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 38: ...Appendix 38 RHDE8000 16000 Contrac 42 68 168 EN Pos 23 6 3 Zertifikate Aktorik Allgemein EG Baumusterprüfbescheinigung 17 mod_1203340724671_3101 doc 163237 ...

Page 39: ...Appendix 42 68 168 EN RHDE8000 16000 Contrac 39 ...

Page 40: ...Appendix 40 RHDE8000 16000 Contrac 42 68 168 EN Pos 23 6 4 Zertifikate Aktorik Allgemein EG Baumusterprüfbescheinigung Ergänzungen 17 mod_1203341010593_3101 doc 163260 ...

Page 41: ...Appendix 42 68 168 EN RHDE8000 16000 Contrac 41 ...

Page 42: ...Appendix 42 RHDE8000 16000 Contrac 42 68 168 EN ...

Page 43: ...Appendix 42 68 168 EN RHDE8000 16000 Contrac 43 ...

Page 44: ...Appendix 44 RHDE8000 16000 Contrac 42 68 168 EN ...

Page 45: ...Appendix 42 68 168 EN RHDE8000 16000 Contrac 45 ...

Page 46: ...Appendix 46 RHDE8000 16000 Contrac 42 68 168 EN Pos 23 7 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 47: ...ntact person Telephone Fax E Mail Device details Type Serial no Reason for the return description of the defect Was this device used for working with substances which pose a threat or health risk F Yes F No If yes which type of contamination please place an X next to the applicable items biological F corrosive irritating F combustible highly extremely combustible F toxic F explosive F other harmfu...

Page 48: ...ions 11 F Filling capacities 31 Filling capacity 31 Functional check 29 G General information 34 General Safety Information 5 I Ignition protection approvals 37 Ignition proof design 37 Inspection and overhaul 29 Installation 13 Installation instructions 13 Installation position 31 Installation safety information 9 L Labels and symbols 6 M Maintenance 29 Maintenance activities 29 Maintenance inter...

Page 49: ...ms 23 tightening torque 15 Time until next maintenance is required 29 Transport safety information 8 Trouble shooting 32 W Warranty provision 6 Wear 29 WEEE directive 8 Pos 25 4 Wechsel zwei auf einspaltig 0 mod_1130421955859_3101 doc 3829 Wechsel ein auf zweispaltig Pos 26 Rückseiten Minden_Aktorik 2 mod_1151575081640_3101 doc 32243 Ende der Stückliste ...

Page 50: ...thout notice Printed in the Fed Rep of Germany 03 2008 ABB 2008 3KXE111002R4201 42 68 168 EN Rev C ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 ...

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