ABB RHDE250 Operating Instruction Download Page 40 | Manualshive

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ABB RHDE250 Operating Instruction Download Page 40

40

RHDE250 to RHDE4000 (Contrac)

ELECTRICAL ROTARY ACTUATOR | OI/RHDE250_4000-EN REV. B

14

Approvals and certifications

CE mark

The version of the device as provided by us meets the
requirements of the following EU directives:
• ATEX Directive 2014/34/EU
• EMC

directive

2014/30/EU

•  Machinery Directive 2006/42/EC / 2006/42/EG
•  Low Voltage Directive 2014/35/EU
•  RoHS II Directive 2011/65/EU (as of 7/22/2019)

15

Additional documents

Note

All documentation, declarations of conformity and certificates
are available in ABB's download area.
www.abb.com/actuators

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Summary of Contents for RHDE250

Page 1: ...nal control elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls the actuator T...

Page 2: ...ol actuator RHD500 RHD800 20 Control actuator RHD1250 RHD2500 21 Control actuator RHD4000 22 Connection pipe and link rod 23 7 Electrical connections 26 Safety instructions 26 Conductor cross section...

Page 3: ...ications and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be full...

Page 4: ...the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls applicatio...

Page 5: ...ake II GD Ex de IIB T4 Gearing II 2GD ck T4 Position sensor II 2G Ex ib ib IIC T4 Anti condensation heater II 2G Ex d II C Connection areas II 2G D Ex e II B T4 Standards Applicable standards EN 50 01...

Page 6: ...000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 2 Use in potentially explosive atmospheres Overview Figure 1 Allocation of the Contrac components when using in potentially explosive at...

Page 7: ...to 125 C 13 to 257 F 25 to 125 C 13 to 257 F 40 to 90 C 40 to 194 F Not moving 40 to 125 C 40 to 257 F 40 to 125 C 40 to 257 F 50 to 90 C 58 to 194 F Protective earth GNYE Environment UV resistant and...

Page 8: ...h Pflitsch Type blue globe ATEX blue globe ATEX Diameter M25 1 5 KAD20 16 16 11 M20 1 5 KAD14 9 9 5 Article no bg225 msex bg220 msex Temperature range 40 to 115 C 40 to 239 F 40 to 115 C 40 to 239 F I...

Page 9: ...ration of final control elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls th...

Page 10: ...c unit Electrical connection Terminals in Ex e area separately for motor and signals Connection cable for electronic unit actuator available as an option see ordering information for electronic unit P...

Page 11: ...sition transmitter and temperature sensor always available RHDE1250 12 RHDE2500 10 RHDE2500 25 Nominal torque 1250 Nm 920 lbf ft adjustable to 0 5 0 75 or 1 nominal torque 2500 Nm 1850 lbf ft adjustab...

Page 12: ...0 1 s Operating angle Typically 90 min 35 max 140 with lever and limit stops the mechanical limits in accordance with operating instruction should be complied with Weight Approx 296 kg 653 lb Approx 2...

Page 13: ...re 3 Name plate example 5 Transport and storage Inspection Check the devices immediately after unpacking for possible damage that may have occurred from improper transport Details of any damage that h...

Page 14: ...commend that you wrap it in plastic film and add desiccant Protect uncovered metallic surfaces with an appropriate long term corrosion inhibitor The relevant long term storage temperatures must be obs...

Page 15: ...e lower temperature design is not up scaled If required provide a sunshield to protect against direct sunlight The maximum tilt angle of 140 must not be exceeded Fastening the actuator 1 Place the act...

Page 16: ...one in the lever of the final control element in accordance with the dimensions 7 Insert the ball and socket joint and secure with crown nut and split pin 8 Remove the welding bushings and weld them t...

Page 17: ...Tightening torque Nm lbf ft RHDE250 2 5 0 5 1 8 0 4 RHDE500 RHD800 6 5 0 5 4 8 0 4 RHDE1250 RHD2500 25 5 18 4 3 9 RHDE4000 25 5 18 4 3 9 Specifications for linkage of ball and socket valve in driver...

Page 18: ...is mechanically connected to the actuator shaft via a hole with feather key groove This connection must be constructed so that the nominal torque and any possible output torque is transmitted accurat...

Page 19: ...5 20 57 5 2 26 135 5 31 125 4 92 219 8 62 275 10 83 355 10 04 179 7 05 107 4 21 60 2 36 50 1 97 12 0 47 115 4 53 30 1 18 33 1 30 30 1 18 8 0 31 0 0 013 0 00051 0 015 0 00059 0 051 0 00200 96 3 78 66...

Page 20: ...53 5 2 11 318 12 52 115 4 53 58 2 28 93 3 66 115 4 53 45 1 77 185 7 28 324 12 76 577 22 72 18 0 71 195 7 68 60 2 36 132 5 20 440 17 32 57 5 2 26 416 16 38 150 5 91 150 5 91 280 11 02 170 6 69 136 5 3...

Page 21: ...5 13 58 20 0 79 70 2 76 224 8 82 115 4 53 72 2 83 51 2 01 119 4 69 230 9 06 292 11 50 324 12 70 371 14 61 2500 10 RHDE 690 27 17 737 29 02 2500 10 RHDE 300 11 81 22 0 87 80 3 15 278 10 94 140 5 51 81...

Page 22: ...5 55 463 18 23 142 5 59 360 14 17 25 0 98 85 3 35 0 035 0 001378 0 013 0 000512 90 3 54 243 9 57 115 4 53 116 4 57 51 2 01 163 6 42 230 9 06 292 11 50 270 10 63 22 0 87 80 3 15 185 7 28 397 15 63 167...

Page 23: ...acc to requirements The pipe is not included in delivery Connection pipe 1 in DIN EN 10255 ISO 65 or 1 in schedule 80 pipe Size L acc to requirements The pipe is not included in delivery Connection p...

Page 24: ...to RHDE4000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 6 Installation Dimensions M10573 A B C E L A D G H I F A C B A B C F G H I J K E D B C A D 4 5 Figure 12 Link rod all dimension...

Page 25: ...0 0007 0 0024 20 0 022 0 074 0 79 0 0009 0 0029 25 0 018 0 061 0 98 0 0007 0 0024 B 60 2 36 80 3 15 120 4 72 140 5 51 C 30 0 033 0 1 18 0 001 0 50 0 039 0 1 97 0 0015 0 70 0 076 0 030 2 76 0 030 0 001...

Page 26: ...mation in the operating instruction The specifications on the name plates of the electronic unit and actuator must match to guarantee correct hardware and software allocation Conductor cross section o...

Page 27: ...d using the cable set order code 695 The cable harness is not part of the Ex prototype test certificate and must therefore be tested for safety relevant functionality within the complete installation...

Page 28: ...the cable through the cable gland and fasten it with the cable clip 6 Make sure that the cable shield is in contact with the clip and the housing 7 Connect cable in accordance with Electrical connecti...

Page 29: ...M PE PE PE 1 2 3 4 5 6 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Heater approx 6 W option see additional note on this page Screen connected to both ends one sided screening in fu...

Page 30: ...22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE S1 30 31 28 29 B1 A1 B2 A2 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Screen connected to both ends one sided screening in further wirin...

Page 31: ...18 19 20 22 21 24 23 17 19 20 22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Heater approx 6 W option see additional note on thi...

Page 32: ...6 U1 V1 W1 BA1 BA2 2TP1 2TP2 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE S1 30 31 28 29 B1 A1 B2 A2 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Scre...

Page 33: ...22 21 24 23 17 19 20 22 21 24 23 1HE1 1HE2 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 U V W Br Br 4 Motor Brake Contrac Ex actuator Sensors Ex non Ex Heater approx 6 W option see additional note on this page S...

Page 34: ...atic mode Handwheel mode WARNING Risk of injury due to live parts Risk of death or serious injuries due to electricity and unexpected machine movements In automatic mode the motor is always under powe...

Page 35: ...onitored If the actuator is moved via the handwheel while the supply voltage is switched on the positioning loop monitoring recognizes this state as travel without travel command A corresponding signa...

Page 36: ...pprox 0 25 mm 0 010 in and electrical connection to the brake Check winding resistance of the brake coil Actuator does not run in automatic mode although automatic mode is selected in the user interfa...

Page 37: ...When replacing or repairing individual components use original spare parts General Contrac actuators feature a robust construction As a result they are highly reliable and require minimal maintenance...

Page 38: ...vent valve see Mounting position on page 15 3 Unscrew the lowermost drain plug to drain the oil 4 Collect the oil in the collection vessel 5 Make sure all of the oil has been removed from the actuato...

Page 39: ...orted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices This product and its packaging are manufactured from materials that can b...

Page 40: ...nts of the following EU directives ATEX Directive 2014 34 EU EMC directive 2014 30 EU Machinery Directive 2006 42 EC 2006 42 EG Low Voltage Directive 2014 35 EU RoHS II Directive 2011 65 EU as of 7 22...

Page 41: ...r details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pos...

Page 42: ...42 RHDE250 to RHDE4000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 16Appendix Installation declaration Change from one to two columns...

Page 43: ...ac ELECTRICAL ROTARY ACTUATOR OI RHDE250_4000 EN REV B 43 Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS P...

Page 44: ...Rev B 08 2018 Original instruction We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars sh...

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