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ABB Relion REC615, Installation Manual

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ABB Relion REC615 Installation Manual Download Page 57

6.5 

Exchanging protection relay

•

To exchange the protection relay with another identical unit, remove the
protection relay and install the new one.
The exchangeable units can be found from the PartsOnLine system, see

www.abb.com/partsonline

. Use of PartsOnLine requires user registration.

•

To exchange a protection relay to a different unit, change the case and connect the
wires.

1MRS757799 C

Section 6

Removing, repairing and exchanging

REC615 and RER615

49

Installation Manual

Summary of Contents for Relion REC615

Page 1: ... RELION PRODUCT FAMILY Grid Automation REC615 and RER615 Installation Manual ...

Page 2: ......

Page 3: ...Document ID 1MRS757799 Issued 2018 08 31 Revision C Product version 2 0 Copyright 2018 ABB All rights reserved ...

Page 4: ... this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty Please inquire about the terms of warranty from your nearest ...

Page 5: ...cted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administration to ensure a secure connection to the network and to take the necessary measures such as but not limited to installation of firewalls application of authentication measures encryption of data inst...

Page 6: ...d concerning electrical equipment for use within specified voltage limits Low voltage directive 2014 35 EU This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of t...

Page 7: ...always be followed The frame of the protection relay has to be carefully earthed When the plug in unit has been detached from the case do not touch the inside of the case The relay case internals may contain high voltage potential and touching these may cause personal injury The protection relay contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic c...

Page 8: ......

Page 9: ...ifying product 9 Checking delivery items 9 Inspecting product 9 Returning a product damaged in transit 10 Storing 10 Section 4 Mounting 11 Checking environmental conditions and mounting space 11 Detaching and installing the plug in unit 11 Detaching plug in unit 11 Installing plug in unit 12 Sealing plug in unit 15 Securing handle 16 Mounting protection relay 17 Required tools 17 Flush mounting pr...

Page 10: ...ng communication 45 Energizing protection relay 45 Section 6 Removing repairing and exchanging 47 Product lifecycle 47 Checking protection relay information 47 Removing protection relay 48 Sending protection relay for repair 48 Exchanging protection relay 49 Section 7 Technical data 51 Case and HMI display variants 51 Front side of the protection relay 51 Rear side of the protection relay 52 Dimen...

Page 11: ...trical installation The chapters are organized in the chronological order in which the relay should be installed 1 2 Intended audience This manual addresses the personnel responsible for installing the product hardware The installation personnel must have basic knowledge of handling electronic equipment 1MRS757799 C Section 1 Introduction REC615 and RER615 3 Installation Manual ...

Page 12: ...B77B CCE64F6FC8D0 V2 EN Figure 1 The intended use of documents during the product life cycle Product series and product specific manuals can be downloaded from the ABB Web site http www abb com relion 1 3 2 Document revision history Document revision date Product series version History A 2013 09 17 1 0 First release B 2015 03 06 1 1 Content updated to correspond to the product series version C 201...

Page 13: ...ts the reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain function Although warning hazards are related to personal injury it is necessary to understand that under certain operational conditions operation of damaged equipment may result in degraded process performance leading to personal injury or death Therefore...

Page 14: ... be enabled and disabled with the Operation setting Parameter values are indicated with quotation marks The corresponding parameter values are On and Off Input output messages and monitored data names are shown in Courier font When the function starts the START output is set to TRUE Section 1 1MRS757799 C Introduction 6 REC615 and RER615 Installation Manual ...

Page 15: ...g life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectiveness of the environmental system is constantly evaluated by an external auditing body We follow environmental rules and regulations systematically to evaluate their effect on our products and processes ...

Page 16: ...odule Various Plug in unit Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC PBT3 LCP PA4 Metallic parts Aluminium Package Box Cardboard Attached material Manuals Paper 1 Polycarbonate 2 Liquid crystal polymer 3 Polybutylene terephthalate 4 Polyamide Section 2 1MRS757799 C Environmental aspects 8 REC615 and RER615 Installation Manual ...

Page 17: ...of the protection relay The cardboard packaging material is 100 recyclable 3 2 Inspecting product and delivery items 3 2 1 Identifying product 1 Locate the protection relay s order number from the label on top of the plug in unit 2 Compare the protection relay s order number with the ordering information to verify that the received product is correct 3 2 2 Checking delivery items Check that all it...

Page 18: ...ropriate actions must be taken against the latest carrier Please inform the nearest ABB office or representative Notify ABB immediately if there are any discrepancies in relation to the delivery documents 3 3 Storing If the protection relay is stored before installation it must be done in the original transport packaging in a dry and dust free place Observe the environmental requirements stated in...

Page 19: ...to wires and optical fibers to provide sufficient ventilation to the protection relay and to enable maintenance and future modifications Ensure that flush mounted protection relays can be added and replaced without excessive dismantling 4 2 Detaching and installing the plug in unit 4 2 1 Detaching plug in unit Before detaching the plug in unit from the case the auxiliary voltage must be disconnect...

Page 20: ... unit Live terminals can be inside the case The signal connectors are left open when the plug in unit is detached 4 2 2 Installing plug in unit The protection relay is constructed in a way that a plug in unit with voltage or current measuring inputs can only be plugged into a corresponding case This prevents fitting an unsuitable plug in unit into a wrong case Before fitting the plug in unit into ...

Page 21: ...Rating label with serial number Forcing an unsuitable plug in unit into the case can break both the plug in unit and the case and may cause danger 1 Lift the handle 90 degrees and push the plug in unit into the case 1MRS757799 C Section 4 Mounting REC615 and RER615 13 Installation Manual ...

Page 22: ...plug in unit into the case 2 Let the handle swing down about 45 degrees At the same time push the plug in unit into the case as far as it goes Plug in unit stops at about 7 mm distance from the case Section 4 1MRS757799 C Mounting 14 REC615 and RER615 Installation Manual ...

Page 23: ...d by vibration pressure shock or bump seismic activity or other equivalent circumstances 4 2 3 Sealing plug in unit The front panel of the protection relay has an integrated sealing screw By default the screw is screwed all the way in and is not used when installing or detaching the plug in unit 1 Open the sealing screw about nine turns 2 Thread a sealing wire through the holes in the sealing scre...

Page 24: ...efault the screw is screwed all the way in and not used when installing or detaching the plug in unit Instead of sealing the plug in unit the sealing screw and the spacer supplied with the protection relay can be used for securing the handle in place 1 Fully open the sealing screw and remove it 2 Re insert the sealing screw with the spacer Section 4 1MRS757799 C Mounting 16 REC615 and RER615 Insta...

Page 25: ...99 42EB A495 6BD015C240CD V3 EN Figure 7 Sealing screw with spacer 1 Spacer 2 Sealing screw 4 3 Mounting protection relay 4 3 1 Required tools T25 Torx screwdriver for mounting the case T20 Torx screwdriver for connecting the protective earthing 1MRS757799 C Section 4 Mounting REC615 and RER615 17 Installation Manual ...

Page 26: ...m Depth behind the panel 153 mm A protection relay equipped with optical connections requires a minimum depth of 180 mm The allowed minimum bending radius has to be checked from the optical cable manufacturer 1 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 2 Mount the case to the panel cut out Section 4 1MRS757799 C Mounting 18 REC615 and RER615 Installation M...

Page 27: ...g a case into a panel cut out A 165 5 1 mm 1 M5 fixing screws B 161 5 1 mm 3 Tighten the M5 T25 screws The allowed range for the fixing screws tightening torque is 0 7 1 Nm 1MRS757799 C Section 4 Mounting REC615 and RER615 19 Installation Manual ...

Page 28: ...A070582 V5 EN Figure 9 Flush mounted case tightening the M5 fixing screws 4 Install the plug in unit into the case Section 4 1MRS757799 C Mounting 20 REC615 and RER615 Installation Manual ...

Page 29: ...mm D 201 mm E 153 mm F 48 mm G 160 mm 4 3 3 Semi flush mounting protection relay A mounting kit is needed for semi flush mounting the protection relay In addition to the detailed mounting instructions the mounting kit includes 1MRS757799 C Section 4 Mounting REC615 and RER615 21 Installation Manual ...

Page 30: ...aising frame into the panel cut out with four M4 screws C D B A E 1 2 3 A070589 V5 EN Figure 11 Mounting the raising frame A 173 5 0 3 mm 1 Panel B 165 5 1 mm 2 Raising frame C 161 5 1 mm 3 M4 screw D 133 0 3 mm E 5 5 mm 2 Loosen the four M5 fixing screws in the case to fit the case to the raising frame 3 Remove the protective film temporarily from the top side of the case 4 Mount the case to the ...

Page 31: ...the protective film back on the top side of the case 7 Install the plug in unit into the case The purpose of the protective film is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the protection relay 1MRS757799 C Section 4 Mounting REC615 and RER615 23 Installation Manual ...

Page 32: ...om the optical cable manufacturer 4 3 4 Semi flush mounting protection relay inclined A mounting kit is needed for semi flush mounting the protection relay inclined In addition to the detailed mounting instructions the mounting kit includes Angle frame Gasket Screws Requirements for installation Section 4 1MRS757799 C Mounting 24 REC615 and RER615 Installation Manual ...

Page 33: ...E F D 4 2 3 1 G A070586 V5 EN Figure 14 Mounting the angled frame A 177 0 3 mm 1 Panel B 167 1 mm 2 Angle frame C 203 1 mm 3 Gasket D 40 5 mm 4 M4 screw E 122 mm F 40 5 mm G 5 5 mm 2 Loosen the four M5 fixing screws in the case to fit the case into the angle frame 3 Mount the case to the angle frame With the angled frame the protection relay can be mounted inclined downward to a 25 angle 4 Tighten...

Page 34: ...sket C 9 mm 3 Angled frame D 107 mm 4 Case E 133 mm 5 Plug in unit F 230 mm G 190 mm 4 3 5 Rack mounting protection relay A mounting kit is needed for rack mounting the protection relay In addition to the detailed mounting instructions the 19 rack mounting kit includes Mounting panel the type of the mounting panel depends on the number of mounted devices Screws Section 4 1MRS757799 C Mounting 26 R...

Page 35: ...ing panel to a 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 3 Mount the case to the panel cut out 1MRS757799 C Section 4 Mounting REC615 and RER615 27 Installation Manual ...

Page 36: ...A B A070580 V3 EN Figure 16 19 rack mounting panels A 482 6 mm 19 B 177 mm 4U 4 Tighten the screws Section 4 1MRS757799 C Mounting 28 REC615 and RER615 Installation Manual ...

Page 37: ...ion to the detailed mounting instructions the wall mounting kit includes Wall mounting frame and rail parts Back plate Screws Dimensions for screw holes 1 Drill screw holes according to the dimensional drawing 2 Mount the wall mounting frame and the rails 3 Install the back plate 4 Loosen the four M5 fixing screws in the case to fit the case into the mounting frame 5 Mount the case between the rai...

Page 38: ...Figure 18 Wall mounting the protection relay A 430 mm 6 Tighten the screws The allowed range for the fixing screws tightening torque is 0 7 1 Nm Section 4 1MRS757799 C Mounting 30 REC615 and RER615 Installation Manual ...

Page 39: ...ng the wires a wall mounted protection relay can be pulled out and turned 45 or 90 degrees downwards or upwards To release the protection relay for pulling it out push the locks beside the mounting frame To rotate the protection relay loosen the knurled head screws in the rails 1MRS757799 C Section 4 Mounting REC615 and RER615 31 Installation Manual ...

Page 40: ...N Figure 20 Wall mounted protection relay in rotated position A 455 mm Minimum of 50 mm space is needed above and below the frame for rotating Section 4 1MRS757799 C Mounting 32 REC615 and RER615 Installation Manual ...

Page 41: ...mpression type A Max 5 5 mm B Max 5 mm A A071180 V2 EN Figure 22 Insert bits for CT VT terminals of screw compression type A Min 15 mm 5 2 Connecting wires All connections are made on the rear of the case No soldering is needed Open the screw compression type terminals before inserting any wires By default the terminals are closed at the time of delivery Use fine wire in door mounting 1MRS757799 C...

Page 42: ...t be at least 6 0 mm2 If the earth lead is long the cross section of the wire must be increased Use fine copper wire as the earth lead 1 Loosen the protective earth screw T20 to connect a separate earth protection lead 7 6 7 8 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 5 4 3 2 1 8 6 23 1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 A070772 V1 EN Figure 23 The protective earth screw is l...

Page 43: ...needed to connect the analog signals See the terminal diagrams from the application engineering guide When using the ring lug type for CT VT terminals follow these steps 1 Open the lid that covers the ring lug fixing screw with the tip of a screwdriver Every fixing screw has its own lid 2 Remove the fixing screw 3 Slide the screw through the terminal lug and screw it back on 4 Close the lid 5 4 1 ...

Page 44: ... 14 U1 15 16 U2 17 18 U3 AIM0003 Uo N N N N 60 N 210V 60 210V 60 210V 60 210V 60 210V mA 1 mA _ RTD1 _ RTD2 _ UoB U12B GUID CBD8B42A 9715 4A67 92F1 0F47F8DF8F12 V1 EN Figure 24 Example of AIM0003 card variant 5 U 2 RTD 1 mA channel Section 5 1MRS757799 C Connecting 36 REC615 and RER615 Installation Manual ...

Page 45: ... V4 EN Figure 25 Example of AIM0005 card variant 7 I with 1 5 A Io channel AIM0006 GUID 7FC759CB AFC5 4029 972A BFC8677763F9 V4 EN Figure 26 Example of AIM0006 card variant 5 U 1MRS757799 C Section 5 Connecting REC615 and RER615 37 Installation Manual ...

Page 46: ...B497374E8 V1 EN Figure 27 Example of AIM0007 card variant 3 BI 6 U GUID 7473CEBA AA9C 4F58 8091 F9717AEE7F3A V1 EN Figure 28 Example of AIM0013 card variant 4 I 3 U with 0 2 1 A Io channel Section 5 1MRS757799 C Connecting 38 REC615 and RER615 Installation Manual ...

Page 47: ... a sensor is dimensioned for maximum of 2 5 mm2 wire For voltage transformer mode each terminal of a voltage transformer is dimensioned for one 0 5 0 6 mm2 wire or two wires of maximum 2 5 mm2 The SIM0002 card for REC615 is provided with one current input terminal for a maximum of 2 5 mm2 wire and three RJ 45 type connectors which are intended for the current and the voltage sensor signalling inpu...

Page 48: ...4 15 16 17 18 No Connection U1 U2 U3 U1B U2B U3B No Connection SIM0001 GUID ACEDF6EF 4AF3 447F B20C 27434A684F5D V1 EN Figure 30 Example of SIM0001 card variant 6U Section 5 1MRS757799 C Connecting 40 REC615 and RER615 Installation Manual ...

Page 49: ...2 GUID 054A175B FD36 4061 9A43 59C65C19CBB9 V1 EN Figure 31 Example of SIM0002 card variant for REC615 4I 3U with 0 2 1 A Io channel 1MRS757799 C Section 5 Connecting REC615 and RER615 41 Installation Manual ...

Page 50: ...s used with a test switch connect the current and voltage transformers directly to the switch 5 5 Connecting binary signals Connect the wires for the binary signals to the correct device according to the connection diagram Each terminal for binary input and output signal is dimensioned for one 0 5 2 5 mm2 wire or for two 0 5 1 0 mm2 wires See the specific card variant from the application engineer...

Page 51: ...GUID 1BE0210A D182 4354 916E EBEAF8F2BD48 V1 EN Figure 33 Example of BIO0005 card variant 8 BI 4 BO 1MRS757799 C Section 5 Connecting REC615 and RER615 43 Installation Manual ...

Page 52: ...er supply The permitted auxiliary voltage range of the protection relay is marked on top of the protection relay s LHMI Connect the protection relay s auxiliary voltage to terminals X100 1 and X100 2 Connect the positive lead to terminal X100 1 Section 5 1MRS757799 C Connecting 44 REC615 and RER615 Installation Manual ...

Page 53: ... that the HW module has the correct communication interfaces The communication module is located on the left side of the IED when viewing the case from the rear See the technical manual for product specific communication interfaces 5 8 Energizing protection relay Before connecting the auxiliary power check that the protective film is removed from top of the protection relay 1MRS757799 C Section 5 ...

Page 54: ... Removing the protective film During the start up all the LEDs are lit for a short period 1 Green Ready LED starts to flash 2 LCD lights up and IED start up is displayed 3 The main menu is displayed A steady green Ready LED indicates a successful start up If the protection relay detects a diagnostic error during start up the green Ready LED flashes and the internal fault code is displayed on the L...

Page 55: ...rial number The protection relay information is shown on the display for a few seconds when the device starts up The same information is found also in the protection relay menu 1 Select Main Menu Information 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information like product type serial nu...

Page 56: ...screws A070582 V5 EN Figure 37 Loosening the M5 screws 5 Detach the case from the panel cut out 6 4 Sending protection relay for repair In case of product problems contact the nearest ABB office or representative for consultation and instructions Section 6 1MRS757799 C Removing repairing and exchanging 48 REC615 and RER615 Installation Manual ...

Page 57: ...he new one The exchangeable units can be found from the PartsOnLine system see www abb com partsonline Use of PartsOnLine requires user registration To exchange a protection relay to a different unit change the case and connect the wires 1MRS757799 C Section 6 Removing repairing and exchanging REC615 and RER615 49 Installation Manual ...

Page 58: ...50 ...

Page 59: ... and CN display variants IECA070901 V4 EN Figure 39 Large display IEC variant Table 3 Large display Character size1 Rows in the view Characters per row Small mono spaced 6 12 pixels 10 20 Large variable width 13 14 pixels 7 8 or more 1 Depending on the selected language 1MRS757799 C Section 7 Technical data REC615 and RER615 51 Installation Manual ...

Page 60: ... Rear side of the protection relay A070596 V1 EN Figure 40 Rear view of a 615 series protection relay with communication module Section 7 1MRS757799 C Technical data 52 REC615 and RER615 Installation Manual ...

Page 61: ... GUID 6BA24DB4 935E 4B81 AEE6 FD8B7FC4140F V4 EN Figure 41 615 series main dimensions A 177 mm B 177 mm 4U C 164 mm D 201 mm E 153 mm F 48 mm G 160 mm 1MRS757799 C Section 7 Technical data REC615 and RER615 53 Installation Manual ...

Page 62: ...1 mm 153 48 mm Weight Complete protection relay 4 1 kg Plug in unit only 2 1 kg 7 3 Enclosure class Table 6 Degree of protection of flush mounted protection relay Description Value Front side IP 54 Rear side connection terminals IP 20 Section 7 1MRS757799 C Technical data 54 REC615 and RER615 Installation Manual ...

Page 63: ...ing kit 1MRS050696 Wall mounting kit 1MRS050697 Inclined semi flush mounting kit 1MRS050831 19 rack mounting kit with cut out for one relay 1MRS050694 19 rack mounting kit with cut out for two relays 1MRS050695 1MRS757799 C Section 8 Accessories and ordering data REC615 and RER615 55 Installation Manual ...

Page 64: ...56 ...

Page 65: ...isplay LCP Liquid crystal polymer LED Light emitting diode LHMI Local human machine interface PA Polyamide PBT Polybutylene terephthalate PC 1 Personal computer 2 Polycarbonate RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment SW Software VT Voltage transformer 1MRS757799 C Section 9 Glossary REC615 and RER615 57 Installation Manual ...

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Page 68: ...tribution Solutions Distribution Automation P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 www abb com mediumvoltage www abb com substationautomation Copyright 2018 ABB All rights reserved 1MRS757799 C ...

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