Page 1: ...RELION PROTECTION AND CONTROL 630 series Commissioning Manual...
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Page 3: ...Document ID 1MRS756801 Issued 2019 02 25 Revision E Product version 1 3 Copyright 2019 ABB All rights reserved...
Page 4: ...bed in this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB G...
Page 5: ...ted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administrat...
Page 6: ...rning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standards EN...
Page 7: ...d to carry out the electrical installation National and local electrical safety regulations must always be followed The frame of the protection relay has to be carefully earthed The protection relay c...
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Page 9: ...between PCM600 and the IED 13 Writing an application configuration to the IED 14 Checking CT circuits 15 Checking VT circuits 16 Checking the RTXP test switch 16 Checking transducer circuits 17 Checki...
Page 10: ...s 29 Identifying runtime errors 29 Identifying communication errors 29 Checking the communication link operation 30 Checking the time synchronization 30 Running the display test 31 Indication messages...
Page 11: ...testing a relay in a substation which is not in service The chapters are organized in the chronological order in which the relay should be commissioned 1 2 Intended audience This manual addresses the...
Page 12: ...2B02C V1 EN Figure 1 The intended use of documents during the product life cycle Product series and product specific manuals can be downloaded from the ABB Web site http www abb com relion 1 3 2 Docum...
Page 13: ...d in the text It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property The information icon alerts the reader of important facts and c...
Page 14: ...for a function indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration 1 4 3 Functions codes and symbols Ta...
Page 15: ...EFPDIF dI0Hi 87NH Rotor earth fault protection MREFPTOC Io R 64R Phase discontinuity protection PDNSPTOC I2 I1 46PD Negative sequence overcurrent protection NSPTOC I2 46 Negative sequence overcurrent...
Page 16: ...1U Load shedding LSHDPFRQ UFLS R 81LSH Low voltage ride through protection function LVRTPTUV U RT 27RT Overexcitation protection OEPVPH U f 24 Voltage vector shift protection VVSPPAM VS 78V Three phas...
Page 17: ...ter for machines and devices MDSOPT OPTS OPTM Circuit breaker condition monitoring SSCBR CBCM CBCM Fuse failure supervision SEQRFUF FUSEF 60 Current circuit supervision CCRDIF MCS 3I MCS 3I Trip circu...
Page 18: ...g channels 1 10 samples A1RADR ACH1 ACH1 Analog channels 11 20 samples A2RADR ACH2 ACH2 Analog channels 21 30 calc val A3RADR ACH3 ACH3 Analog channels 31 40 calc val A4RADR ACH4 ACH4 Binary channels...
Page 19: ...ation Site acceptance testing SAT or commissioning testing is typically done to verify that the installed IED is correctly set and connected to the power system SAT requires that the acceptance testin...
Page 20: ...power supply of the IED to start it up This can be done in a number of ways from energizing a whole cubicle to energizing a single IED Set the IED time if no time synchronization source is configured...
Page 21: ...IP address must be configured in both cases to enable communication The communication procedures are the same in both cases 1 If needed set the IP address for the IEDs 2 Set up the PC or workstation f...
Page 22: ...is correctly established The default IP address of the front port is 192 168 0 254 Use Ethernet crossover cables only for point to point connections Modern network adapters contain logic for automati...
Page 23: ...ation of the directional function protection or measurement in the protection relay CT secondary loop resistance measurement to confirm that the current transformer secondary loop DC resistance is wit...
Page 24: ...RTXP test switch The RTXP test switch is designed to provide the means of safe testing of the IED This is achieved by the electromechanical design of the test switch and test plug handle When the tes...
Page 25: ...pecified values from the instrument transducer manufacturer 2 11 Checking binary input and output circuits 2 11 1 Checking binary input circuits Preferably disconnect the binary input connector from t...
Page 26: ...ment PT and NI sensors 25 CU10 sensor 2 5 Resistance measurement 25 Accuracy PT and NI sensors 1 C for measuring range 40 C 200 C and 5 C for measuring range 40 C 100 C CU10 sensor 4 C for measuring r...
Page 27: ...utput to inputs and output to protective earth 2 13 Checking optical connections Check that the Tx and Rx optical connections are correct A relay equipped with optical connections requires a minimum d...
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Page 29: ...ration Communication IEC 61850 GOOSE receive functions are disabled by default Set the parameter Operation to On or Off in Main menu Configuration Communication 1 IEC61850 8 1 GOOSE 3 2 Verifying the...
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Page 31: ...isturbance report settings to ensure that the indications are correct For test functions and test and signal parameter names see the technical manual The correct initiation of the disturbance recorder...
Page 32: ...prevent the flash memory from wearing out due to too many writings caused by the application configuration As a consequence saving application function states may take up to an hour If the auxiliary...
Page 33: ...lf withdrawn position In this position all voltages and currents are restored and any re energizing transients are given a chance to decay before the trip circuits are restored When the latches are re...
Page 34: ...is active which depends on the configuration Ensure that the logical status of the BLOCK input signal is equal to 0 for the function to be tested Event function blocks can also be individually blocked...
Page 35: ...active and apparent power power factor phase angles as well as positive and negative sequence currents and voltages are available in the local HMI under Main menu Monitoring I O status Monitoring Navi...
Page 36: ...erify alarm and blocking signals 3 Use the disturbance handling tool in PCM600 to evaluate that the protection function has received the correct data and responded correctly signaling and timing 4 Use...
Page 37: ...th an external test device If the problem remains contact ABB for repair or replacement actions 5 1 2 Identifying runtime errors 1 Check the error origin from IED s internal event list Main menu Monit...
Page 38: ...Check that the LINKUP value is 1 that is the communication is working When the value is 0 there is no communication link 2 Check the communication status of the rear port X0 via the LHMI in Main menu...
Page 39: ...s not updated dynamically The list is updated by leaving the Internal events menu and then selecting it again The current status of the internal fault signals can also be checked via the LHMI in Main...
Page 40: ...occurred The instance number is displayed at the end of the fault indication Internal Fault RTD Error An RTD card error has occurred The instance number is displayed at the end of the fault indication...
Page 41: ...ng properly the configuration can be restored to the original factory state All default settings and configuration files stored in the factory are restored For further information on restoring factory...
Page 42: ...current input Check the actual state of the connected binary inputs In LHMI select Main menu Monitoring I O status Binary input modules Then navigate to the board with the actual binary input to be ch...
Page 43: ...4711 A71D BBC76B60BA3D V1 EN Figure 2 Testing output contacts using the voltage drop method 1 Contact current 2 Contact voltage drop 3 Load 4 Supply voltage 1MRS756801 E Section 5 Troubleshooting 630...
Page 44: ...set the IED to test mode select Main menu Test IED test mode TestMode and set the parameter to On 2 To operate or force the output relay to operate select Main menu Test Forcing Binary output values a...
Page 45: ...s reduced quickly by the electrical cleaning effect of fritting and thermal destruction of layers bringing the contact resistance back to the mOhm range As a result practically the full voltage is ava...
Page 46: ...an example of a 4U case See the technical manual for complete terminal diagrams GUID 327C519C BA13 4161 A62C B94074ECEC01 V1 EN Figure 4 Testing sensor resistance input by connecting resistor directl...
Page 47: ...9273 AA9BD6ED7F6E V1 EN Figure 6 Testing current input by connecting voltage source directly to connector and measuring input current by multimeter Current type measurement mode can be verified by con...
Page 48: ...or Each AOn is represented by two signals The first signal in LHMI is the actual primary value of the output The second signal is the status Normal or Forced Forced status is only achieved when the AO...
Page 49: ...t the parameter TestMode to Off after completing the tests The Start LED stops flashing when the relay is no longer in test mode 1MRS756801 E Section 5 Troubleshooting 630 series 41 Commissioning Manu...
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Page 51: ...omputer networking technologies into a LAN FAT Factory acceptance testing HMI Human machine interface HW Hardware I O Input output IEC International Electrotechnical Commission IED Intelligent electro...
Page 52: ...er RJ 45 Galvanic connector type RTD Resistance temperature detector Rx Receive Received SAT Site acceptance testing TCP IP Transmission Control Protocol Internet Protocol Tx Transmit Transmitted VT V...
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Page 56: ...BB Distribution Solutions Distribution Automation P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 www abb com mediumvoltage www abb com relion Copyright 2019 ABB All rights reserved 1MRS756801 E...
