ABB Relion 611 Series Installation Manual Download

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Table 4:

Dimensions

Description

Value

Width

Frame

177 mm

Case

164 mm

Height

Frame

177 mm (4U)

Case

160 mm

Depth

201 mm (153 + 48 mm)

Weight

Complete protection relay

4.1 kg

Plug-in unit only

2.1 kg

7.3

Enclosure class

Table 5:

Degree of protection of flush-mounted IED

Description

Value

Front side

IP 54

Rear side, connection terminals

IP 20

Section 7

1MRS757452 D

Technical data

611 series

Installation Manual

Summary of Contents for Relion 611 Series

Page 1: ... RELION PROTECTION AND CONTROL 611 series Installation Manual ...

Page 2: ......

Page 4: ...ibed in this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty Please inquire about the terms of warranty from your n...

Page 5: ...cted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administration to ensure a secure connection to the network and to take the necessary measures such as but not limited to installation of firewalls application of authentication measures encryption of data inst...

Page 6: ...d concerning electrical equipment for use within specified voltage limits Low voltage directive 2014 35 EU This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of t...

Page 7: ...always be followed The frame of the protection relay has to be carefully earthed When the plug in unit has been detached from the case do not touch the inside of the case The relay case internals may contain high voltage potential and touching these may cause personal injury The protection relay contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic c...

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Page 9: ...cking delivery items 9 Inspecting product 9 Returning a product damaged in transit 10 Storing 10 Section 4 Mounting 11 Checking environmental conditions and mounting space 11 Detaching and installing the plug in unit 11 Detaching plug in unit 11 Installing plug in unit 12 Sealing plug in unit 14 Securing handle 15 Mounting the IED 16 Required tools 16 Flush mounting protection relay 16 Semi flush ...

Page 10: ...g binary signals 41 Connecting power supply 42 Connecting communication 43 Energizing protection relay 43 Section 6 Removing repairing and exchanging 45 Product lifecycle 45 Checking protection relay information 45 Removing protection relay 46 Sending protection relay for repair 46 Exchanging protection relay 47 Section 7 Technical data 49 Case and HMI 49 Front side of the IED 49 Rear side of the ...

Page 11: ...lectrical installation The chapters are organized in the chronological order in which the relay should be installed 1 2 Intended audience This manual addresses the personnel responsible for installing the product hardware The installation personnel must have basic knowledge of handling electronic equipment 1MRS757452 D Section 1 Introduction 611 series 3 Installation Manual ...

Page 12: ...yment guideline GUID 0777AFDA CADF 4AA9 946E F6A856BDF75E V1 EN Figure 1 The intended use of manuals in different lifecycles Product series and product specific manuals can be downloaded from the ABB Web site http www abb com relion 1 3 2 Document revision history Document revision date Product series version History A 2011 11 18 1 0 First release B 2016 02 22 2 0 Content updated to correspond to ...

Page 13: ...ion icon alerts the reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain function Although warning hazards are related to personal injury it is necessary to understand that under certain operational conditions operation of damaged equipment may result in degraded process performance leading to personal injury or de...

Page 14: ...The function can be enabled and disabled with the Operation setting Parameter values are indicated with quotation marks The corresponding parameter values are On and Off Input output messages and monitored data names are shown in Courier font When the function starts the START output is set to TRUE This document assumes that the parameter setting visibility is Advanced Section 1 1MRS757452 D Intro...

Page 15: ...long life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectiveness of the environmental system is constantly evaluated by an external auditing body We follow environmental rules and regulations systematically to evaluate their effect on our products and process...

Page 16: ...n module Various Plug in unit Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC PBT3 LCP PA4 Metallic parts Aluminium Package Box Cardboard Attached material Manuals Paper 1 Polycarbonate 2 Liquid crystal polymer 3 Polybutylene terephthalate 4 Polyamide Section 2 1MRS757452 D Environmental aspects 8 611 series Installation Manual ...

Page 17: ...top of the protection relay The cardboard packaging material is 100 recyclable 3 2 Inspecting product and delivery items 3 2 1 Identifying product 1 Locate the protection relay s order number from the label on top of the plug in unit 2 Compare the protection relay s order number with the ordering information to verify that the received product is correct 3 2 2 Checking delivery items Check that al...

Page 18: ... appropriate actions must be taken against the latest carrier Please inform the nearest ABB office or representative Notify ABB immediately if there are any discrepancies in relation to the delivery documents 3 3 Storing If the protection relay is stored before installation it must be done in the original transport packaging in a dry and dust free place Observe the environmental requirements state...

Page 19: ...ess to wires and optical fibers to provide sufficient ventilation to the protection relay and to enable maintenance and future modifications Ensure that flush mounted protection relays can be added and replaced without excessive dismantling 4 2 Detaching and installing the plug in unit 4 2 1 Detaching plug in unit Before detaching the plug in unit from the case the auxiliary voltage must be discon...

Page 20: ...voltages Do not touch terminals inside the case after removing the plug in unit Live terminals can be inside the case The signal connectors are left open when the plug in unit is detached 4 2 2 Installing plug in unit The protection relay is constructed in a way that a plug in unit with voltage or current measuring inputs can only be plugged into a corresponding case This prevents fitting an unsui...

Page 21: ... 4F0EA261FB9E V1 EN Figure 3 Serial number in the case 1 Rating label with serial number Forcing an unsuitable plug in unit into the case can break both the plug in unit and the case and may cause danger 1 Lift the handle 90 degrees and push the plug in unit into the case 1MRS757452 D Section 4 Mounting 611 series 13 Installation Manual ...

Page 22: ...st be locked or sealed to secure the mechanical performance under any conditions caused by vibration pressure shock or bump seismic activity or other equivalent circumstances 4 2 3 Sealing plug in unit The front panel of the protection relay has an integrated sealing screw By default the screw is screwed all the way in and is not used when installing or detaching the plug in unit 1 Open the sealin...

Page 23: ...nd not used when installing or detaching the plug in unit Instead of sealing the plug in unit the sealing screw and the spacer supplied with the protection relay can be used for securing the handle in place 1 Fully open the sealing screw and remove it 2 Re insert the sealing screw with the spacer The protection relay packaging includes a plastic bag containing loose parts such as the spacer 1MRS75...

Page 24: ... 4 3 1 Required tools T25 Torx screwdriver for mounting the case T20 Torx screwdriver for connecting the protective earthing Only use adjustable torque screwdrivers 4 3 2 Flush mounting protection relay All the mounting elements are integrated in the protection relay Section 4 1MRS757452 D Mounting 16 611 series Installation Manual ...

Page 25: ...nding radius has to be checked from the optical cable manufacturer 1 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 2 Mount the case to the panel cut out B A 1 1 A070581 V5 EN Figure 7 Flush mounting a case into a panel cut out A 165 5 1 mm 1 M5 fixing screws B 161 5 1 mm 3 Tighten the M5 T25 screws 1MRS757452 D Section 4 Mounting 611 series 17 Installation Man...

Page 26: ...e fixing screws tightening torque is 0 7 1 Nm A070582 V5 EN Figure 8 Flush mounted case tightening the M5 fixing screws 4 Install the plug in unit into the case Section 4 1MRS757452 D Mounting 18 611 series Installation Manual ...

Page 27: ...7 mm B 177 mm C 201 mm D 153 mm E 48 mm F 160 mm G 164 mm 4 3 3 Semi flush mounting protection relay A mounting kit is needed for semi flush mounting the protection relay In addition to the detailed mounting instructions the mounting kit includes 1MRS757452 D Section 4 Mounting 611 series 19 Installation Manual ...

Page 28: ...e raising frame into the panel cut out with four M4 screws C D B A E 1 2 3 A070589 V5 EN Figure 10 Mounting the raising frame A 173 5 0 3 mm 1 Panel B 165 5 1 mm 2 Raising frame C 161 5 1 mm 3 M4 screw D 133 0 3 mm E 5 5 mm 2 Loosen the four M5 fixing screws in the case to fit the case to the raising frame 3 Remove the protective film temporarily from the top side of the case 4 Mount the case to t...

Page 29: ...s 0 7 1 Nm 6 Attach the protective film back on the top side of the case 7 Install the plug in unit into the case The purpose of the protective film is to prevent debris falling inside the unit while installing electrical wiring Remove the protective film before energizing the protection relay 1MRS757452 D Section 4 Mounting 611 series 21 Installation Manual ...

Page 30: ...mum bending radius from the optical cable manufacturer 4 3 4 Semi flush mounting protection relay inclined A mounting kit is needed for semi flush mounting the protection relay inclined In addition to the detailed mounting instructions the mounting kit includes Angle frame Gasket Screws Requirements for installation Section 4 1MRS757452 D Mounting 22 611 series Installation Manual ...

Page 31: ...E V1 EN Figure 13 Mounting the angled frame A 177 0 3 mm B 167 1 mm C 203 1 mm D 40 5 mm E 122 mm F 40 5 mm G 5 5 mm H 190 mm 2 Loosen the four M5 fixing screws in the case to fit the case into the angle frame 3 Mount the case to the angle frame With the angled frame the protection relay can be mounted inclined downward to a 25 angle 4 Tighten the screws The allowed range for the fixing screws tig...

Page 32: ...elay A mounting kit is needed for rack mounting the protection relay In addition to the detailed mounting instructions the 19 rack mounting kit includes Mounting panel the type of the mounting panel depends on the number of mounted devices Screws 1 Mount the mounting panel to a 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 3 Mount the case to the pan...

Page 33: ...A B A070580 V3 EN Figure 15 19 rack mounting panels A 482 6 mm 19 B 177 mm 4U 4 Tighten the screws 1MRS757452 D Section 4 Mounting 611 series 25 Installation Manual ...

Page 34: ...ection relay In addition to the detailed mounting instructions the wall mounting kit includes Wall mounting frame and rail parts Back plate Screws Dimensions for screw holes 1 Drill screw holes according to the dimensional drawing 2 Mount the wall mounting frame and the rails 3 Install the back plate 4 Loosen the four M5 fixing screws in the case to fit the case into the mounting frame 5 Mount the...

Page 35: ...A 5A9C6A4DD50A V1 EN Figure 17 Wall mounting the protection relay A 430 mm 6 Tighten the screws The allowed range for the fixing screws tightening torque is 0 7 1 Nm 1MRS757452 D Section 4 Mounting 611 series 27 Installation Manual ...

Page 36: ...wo kits When connecting the wires a wall mounted protection relay can be pulled out and turned 45 or 90 degrees downwards or upwards To release the protection relay for pulling it out push the locks beside the mounting frame To rotate the protection relay loosen the knurled head screws in the rails Section 4 1MRS757452 D Mounting 28 611 series Installation Manual ...

Page 37: ... above and below the frame for rotating 4 3 7 Rack mounting protection relay and test switch RTXP into 19 equipment frame A mounting kit is needed for rack mounting the protection relay into a 19 equipment frame In addition to the detailed mounting instructions the mounting kit includes 1MRS757452 D Section 4 Mounting 611 series 29 Installation Manual ...

Page 38: ...he optical cable manufacturer 1 Mount the mounting panel into the 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 3 Mount the case to the panel cut out 4 Install the optional metallic frame to mount the RTXP 18 or 24 test switch to the panel A071312 V3 EN Figure 20 Mounting of the metallic frame for an RTXP 18 test switch Section 4 1MRS757452 D Mountin...

Page 39: ... to the detailed mounting instructions the mounting kit includes Mounting bracket for the case and optionally with RTXP test switch 1 Install the mounting bracket into the combiflex equipment frame by using tapping screws ST3 5x13 from rear side The type of mounting bracket to be used depends on whether the protection relay is installed into the frame on its own or with a test switch 2 Loosen the ...

Page 40: ...18 FE33 4CF7 8D68 39D254D205E7 V1 EN Figure 22 Mounting the protection relay into a 19 combiflex equipment frame 1 RHGT 19 4U equipment frame variant C with support frame 2 Tapping screw ST3 5x13 3 Mounting bracket 6 Install the optional RTXP 18 or 24 test switch Section 4 1MRS757452 D Mounting 32 611 series Installation Manual ...

Page 41: ...N Figure 23 Protection relay and the test switch 1 RHGT 19 4U equipment frame variant C with support frame 2 Tapping screw ST3 5x13 3 Mounting bracket for mounting with test switch RTXP 18 1MRS757452 D Section 4 Mounting 611 series 33 Installation Manual ...

Page 42: ...34 ...

Page 43: ...w compression type A Max 5 5 mm B Max 5 mm A A071180 V2 EN Figure 25 Insert bits for CT VT terminals of screw compression type A Min 15 mm 5 2 Connecting wires All connections are made on the rear of the case No soldering is needed Open the screw compression type terminals before inserting any wires By default the terminals are closed at the time of delivery Use fine wire in door mounting 1MRS7574...

Page 44: ...de diameter for the M4 ring lug type terminals is 9 mm 5 3 Connecting protective earthing The earth lead must be at least 6 0 mm2 If the earth lead is long the cross section of the wire must be increased Use fine copper wire as the earth lead 1 Loosen the protective earth screw T20 to connect a separate earth protection lead Section 5 1MRS757452 D Connecting 36 611 series Installation Manual ...

Page 45: ...ead connected to the earth circuit connector 2 Connect the earth lead to the earth bar Use either stripped wire screwed between a washer cup and the protective earth screw or a ring lug Select a suitable ring lug to fit under the M4 screw 3 Tighten the protective earth screw 4 Support the earth lead so that it cannot break or weaken Be aware of the mechanical chemical and electrochemical environme...

Page 46: ...rminal lug and screw it back on 4 Close the lid 5 4 1 Connecting current and voltage inputs Connect the wires from the CTs VTs to the correct device according to the phase order and the connection diagram Each terminal X120 for CTs VTs is dimensioned for one 0 5 6 0 mm2 wire or for two wires of maximum 2 5 mm2 Each terminal X130 for VTs is dimensioned for one 0 5 2 5 mm2 wire See the application m...

Page 47: ...29 972A BFC8677763F9 V4 EN Figure 27 Example of AIM0006 card variant 5 U AIM0016 A071228 V5 EN Figure 28 Example of AIM0016 card variant 4 I with 1 5 A Io channel 1MRS757452 D Section 5 Connecting 611 series 39 Installation Manual ...

Page 48: ... Figure 29 Example of AIM0017 card variant 4 I with 0 2 1 A Io channel A071230 V4 EN Figure 30 Example of AIM0018 card variant 4 I Uo with 1 5 A Io channel Section 5 1MRS757452 D Connecting 40 611 series Installation Manual ...

Page 49: ... voltage transformers directly to the switch 5 5 Connecting binary signals Connect the wires for the binary signals to the correct device according to the connection diagram Each terminal for binary input and output signal is dimensioned for one 0 5 2 5 mm2 wire or for two 0 5 1 0 mm2 wires See the specific card variant from the application manual 1MRS757452 D Section 5 Connecting 611 series 41 In...

Page 50: ... power supply The permitted auxiliary voltage range of the protection relay is marked on top of the protection relay s LHMI Connect the protection relay s auxiliary voltage to terminals X100 1 and X100 2 Connect the positive lead to terminal X100 1 Section 5 1MRS757452 D Connecting 42 611 series Installation Manual ...

Page 51: ...nterfaces The communication module is located on the left side of the protection relay when viewing the case from the rear See the technical manual for product specific communication interfaces 5 8 Energizing protection relay Before connecting the auxiliary power check that the protective film is removed from top of the protection relay 1MRS757452 D Section 5 Connecting 611 series 43 Installation ...

Page 52: ...indications and self test procedures are shown in a certain order 1 Green Ready LED starts to flash 2 LCD lights up and ABB logo is displayed 3 LCD test patterns are displayed and all the LEDs are lit for a short period 4 The measurements view is displayed A steady green Ready LED indicates a successful start up If the protection relay detects a diagnostic error during start up the green Ready LED...

Page 53: ... serial number The protection relay information is shown on the display for a few seconds when the device starts up The same information is found also in the protection relay menu 1 Select Main Menu Information 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information like product type serial...

Page 54: ...ing screws A070582 V5 EN Figure 35 Loosening the M5 screws 5 Detach the case from the panel cut out 6 4 Sending protection relay for repair In case of product problems contact the nearest ABB office or representative for consultation and instructions Section 6 1MRS757452 D Removing repairing and exchanging 46 611 series Installation Manual ...

Page 55: ...ll the new one The exchangeable units can be found from the PartsOnLine system see www abb com partsonline Use of PartsOnLine requires user registration To exchange a protection relay to a different unit change the case and connect the wires 1MRS757452 D Section 6 Removing repairing and exchanging 611 series 47 Installation Manual ...

Page 56: ...48 ...

Page 57: ...FBF8F8F53 V1 EN Figure 36 Small display Table 3 Small display Character size1 Rows in the view Characters per row Small mono spaced 6 12 pixels 5 20 Large variable width 13 14 pixels 3 8 or more 1 Depending on the selected language 1MRS757452 D Section 7 Technical data 611 series 49 Installation Manual ...

Page 58: ...ide of the IED GUID 4BE9C7AA 2207 404E 9FFF 13A2E3C5FC3B V1 EN Figure 37 Rear view of a 611 series protection relay with communication module Section 7 1MRS757452 D Technical data 50 611 series Installation Manual ...

Page 59: ... G E GUID A17F0994 18C5 4D67 BAC1 A66B5C5466EF V1 EN Figure 38 611 series main dimensions A 177 mm B 177 mm 4U C 201 mm D 153 mm E 48 mm F 160 mm G 164 mm 1MRS757452 D Section 7 Technical data 611 series 51 Installation Manual ...

Page 60: ...m Depth 201 mm 153 48 mm Weight Complete protection relay 4 1 kg Plug in unit only 2 1 kg 7 3 Enclosure class Table 5 Degree of protection of flush mounted IED Description Value Front side IP 54 Rear side connection terminals IP 20 Section 7 1MRS757452 D Technical data 52 611 series Installation Manual ...

Page 61: ...nting bracket for one relay with test switch RTXP in 4U Combiflex RHGT 19 variant C 2RCA022642P0001 Mounting bracket for one relay in 4U Combiflex RHGT 19 variant C 2RCA022643P0001 19 rack mounting kit for one relay and one RTXP18 test switch the test switch is not included in the delivery 2RCA021952A0003 19 rack mounting kit for one relay and one RTXP24 test switch the test switch is not included...

Page 62: ...54 ...

Page 63: ...lectromagnetic compatibility HW Hardware IEC International Electrotechnical Commission LCD Liquid crystal display LCP Liquid crystal polymer LED Light emitting diode LHMI Local human machine interface PA Polyamide PBT Polybutylene terephthalate PC 1 Personal computer 2 Polycarbonate RoHS Restriction of hazardous substances SW Software VT Voltage transformer 1MRS757452 D Section 9 Glossary 611 seri...

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Page 68: ...ABB Distribution Solutions Distribution Automation P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 www abb com mediumvoltage www abb com relion Copyright 2019 ABB All rights reserved 1MRS757452 D ...

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