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ABB PVS-175-TL-US Quick Installation Manual Download Page 12

10

EN

Available components for power module (01)

Q.ty

M6 bolts with washers for AC 

interface power cable connec-

tion point (phases) 

3

M5 bolts with washers for AC in-

terface power cable connection 

point (MID BULK) 

1

 

M5 nut and washers for protec-

tive earth point interface cable 

(26)

1+2

Sheathing for DC interface ca-

bles 

18

2

Available components for bracket (03)

Quantity

M8 screws with washers for me-

chanically securing the half-brack-

ets

2

M6 screws for mechanically secur-

ing the wiring box to the bracket

2

Available components for wiring box (02)

Q.ty

Multifunction and aux relay 

(33)

 

connector (pre-installed on 

communication board 

(28)

)

2

Remote ON/OFF 

(38)

 and RS485 

(39)

 connector (pre-installed on 

communication board 

(28)

)

3

 

 

M8 bolt and washers for EGC 

connection point 

(10)

1+1+1

Key tool for front cover quarter 

cam-lock

1

Technical documentation

-

Code

Description

Q.ty

PVS-175 INSTALLATION KIT

Kit of handles 04

4

M8 to M12 thread adapter

4

Gasket protective covers (temporary installa-

tion)

2

PV quick fit connector 17 disconnection tool

1

IP65 protection covers protection covers for 

wiring box openings (long term installation) 

with screws

2 (with 8 

screws)

EYEBOLTS KIT

Eyebolts for lifting

4

PVS-175 IP65 COVERS KIT

IP65 protection covers protection covers for 

wiring box openings (long term installation) 

with screws

2 (with 8 

screws)

—

List of supplied components

—

Kit of recommended spare parts

Summary of Contents for PVS-175-TL-US

Page 1: ... ABB SOL AR INVERTERS Quick Installation Guide PVS 166 175 TL US 166 5 to 185 kW BCM V3102 1 ...

Page 2: ...d use of this product refer to the product manual located at www abb com solarinverters The device must be used in the manner described in the manual If this is not the case the safety devices guaran teed by the inverter might be ineffective This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference 2 thi...

Page 3: ...ion location 14 Mounting Instruction 24 Routing the cable to the inverter 25 Installation planning 26 Grid output connection AC side 27 Checking the correct polarity of the strings and Input connection DC 29 Connection of the communication and control signals 33 Description of LED panel 35 Commissioning 36 Arc fault detection 37 Grid support functions and Voltage Frequency trip limits 38 Technical...

Page 4: ...10 EGC connection point 28 Communication and control board 51 Cooling section top side 11 AC opening size 3 conduit 29 DC interface connection point 52 Cooling section left side 12 Service opening size 3 4 conduit 31 Interface signal connector 53 Internal fan 13 Service opening size 1 2 conduit 32 AC interface power cable 54 Cable duct 14 Rear pins for bracket assembly 33 Alarm terminal block 55 P...

Page 5: ...3 EN PVS 166 175 TL US External sides view PVS 166 175 TL US Power module Internal view Continue to next page 6 6 9 15 3 14 14 10 57 52 14 14 3 11 9 15 13 12 16 17 18 59 24 25 26 25 56 ...

Page 6: ...4 EN PVS 166 175 TL US Wiring box Internal view 29 21 31 53 32 53 53 23 20 53 22 55 9 28 27 54 19 20 ...

Page 7: ...MPPT DC switches SPD Type 2 Pluggable Cartridges DC AC WB SX2 PVS 166 TL US WB SX2 PVS 175 TL US 24 quick fit connector pairs 2 each MPPT DC switches AC disconnection switch SPD Type 2 Pluggable Cartridges DC AC Power module Model Number Description PVS PVS 166 TL POWER MOD ULE Inverter section power module with 166kW output power PVS 175 TL POWER MODULE Inverter section power module with 175kW ou...

Page 8: ...nd identification of the equipment and manufacture The labels shown below have to be intended as example only PVS Power module Wiring Box A D C B A D C B MODEL NAME POWER ONE ITALY S p A Via S Giorgio 642 Terranuova Bracciolini AR 52028 Italia P N PPPPPPPPPPP WO XXXXXXX SO SXXXXXXXX Q1 SN YYWWSSSSSS WK WWYY A E F G A Manufacturer B Inverter wiring box model C Main technical data D Certification ma...

Page 9: ... K L M J I WLAN embedded board Serial Number J WLAN embedded board Part Number K MAC address To be used to obtain the SSID of the wireless access point created by the inverter ABB XX XX XX XX XX XX where X is a hex digit of the MAC address To be used to obtain the Host Name http ABB XX XX XX XX XX XX local where X is a hex digit of the MAC address MAC address is the only required information to re...

Page 10: ... the designated holes located on the enclosures If lifting with ropes M8 eyebolts can be mounted in the same holes Handling and installation operations shall be performed only by using the special tools and accessories provided with PVS 175 INSTALLATION KIT that have to be ordered separately The use of these equipment are mandatory to safely install the inverter Refer to Kit of recommended spare p...

Page 11: ... while lifting Center of gravity wiring box Center of gravity power module PVS PVS PVS In case of manual lifting it s suggested to use a support plan e g a table to place the equipment during the lifi ting operation to allow the change of hands position A B A B ...

Page 12: ...r pre installed on communication board 28 2 Remote ON OFF 38 and RS485 39 connector pre installed on communication board 28 3 M8 bolt and washers for EGC connection point 10 1 1 1 Key tool for front cover quarter cam lock 1 Technical documentation Code Description Q ty PVS 175 INSTALLATION KIT Kit of handles 04 4 M8 to M12 thread adapter 4 Gasket protective covers temporary installa tion 2 PV quic...

Page 13: ...e inverter produces during operation The level of the sound emission is heavily influenced by where the appliance is installed for example the type of surface around the inverter the general properties of the room etc and the quality of the electricity supply Never open the inverter in the case of rain even light rain snow or a level of humidity 95 Always carefully seal all unused openings In case...

Page 14: ...le factor Ventilation flow on the top side of the inverter The upper A minimum required free space must be 25 cm 10 A C B C PVS 175 25cm 10 25cm 10 Possible flooding or damage during grass cutting It changes the bottom B required free space If the inverter is installed in a place where there are risks of flooding or there is need to cut the grass growing underneath the unit the bottom B minimum re...

Page 15: ...to evaluate any possible warranty exclusions due to improper installation Wireless signal environmental checks The inverter can be commissioned and monitored using the wireless communication channel The WLAN board of the inverter uses radio waves to transmit and receive data it is therefore important to find a new position for the router considering the different materials which the radio signal w...

Page 16: ... the inverter must be disconnected from the grid power disconnect switch open and external AC disconnect locked out tagged out Limit installation to licensed electricians experienced in PV plant wiring Obtain approval of the local AHJ before connecting the inverter to the electrical grid The equipment owner must post the PPE level per NFPA TDE 2012 Table 13 MOUNTING WITH A SUPPORT BRACKET Assembly...

Page 17: ...of support wall frame or other support the type of anchors to be used and their ability to support 4 times the inverter s weight 4x153Kg 338lbs 612Kg 1352lbs for all models Attach the bracket 03 to the support with at least 6 attach ment screws shown in RED or at least 6 frame fixing bracket for frame mounting shown in BLUE Depending on the type of anchor chosen drill the required holes to mount t...

Page 18: ...of injury due to the heavy weight of the equipment Insert the heads of the two rear attachment pins 14 placed on the rear part of the wiring box into the two slots on the bracket Check that the pins 14 have been correctly in serted in the slots as shown in the picture before releasing the wiring box Remove handle or other lifting device if used Insert the two gasket protective covers contained in ...

Page 19: ...he slots on the bracket For horizontal mounting the two markings on the bracket indicate the point where the edge of the power module have to be placed to allow the engagement of the rear attachment pins 14 Remove the previously installed gasket protective covers from the inverter by sliding it pulling from the handles Gasket protective covers and handles can be reused for a new installation Faste...

Page 20: ... OFF position otherwise it will not be possible to open the wiring box cover 07 Final fastening operations To reach the two junction screws 20 and complete the power module 01 and wiring box 02 mating the DC surge arrester plate 21 have to be opened as follow Remove the cable duct 54 from the DC surge arrester plate 21 Open the Wiring box cover 07 and use the cover support brackets 15 to lock the ...

Page 21: ... Continue to next page Remove the three M5 screws from the DC surge arrester plate Rotate the DC surge arrester plate Tighten the two hexagonal junction screws 20 with a torque of 12Nm 8 85 ft lb 20 2 20 21 ...

Page 22: ...to torque of 5Nm 3 7 ft lb to avoid the tilting of the bottom part of the inverter Close the Wiring box cover Opening the Power module cover Using the key tool provided with the kit contained in the wir ing box package open the three cover quarter cam locks 05 following the proper rotation as shown in the related silkscreens on the power module cover 50 Open the power module cover 50 Continue to n...

Page 23: ...sequence the inverter will not connect to the grid and it will provide an error state The cable lugs must be installed with a recom mended torque of M6 bolt R S T phases 4Nm 3 ft lb M5 bolt MID BULK 3Nm 2 2 ft lb Install the protective earth cable lug to the protection earth point interface cable 26 situated on the internal bottom side of power module 01 using the washers and bolt sup plied in the...

Page 24: ...rom the AFD interface cables 59 and pass them into the wiring box using the dedicated opening for interface cables Connection of the interface signal connectors The interface signal cables 24 are situated into right side of power module 01 and they are composed by 8 connectors Connect all the interface signal cables 24 push the connec tor until you hear a locking click All connectors have a differ...

Page 25: ...nterface cables 18 to the related DC inter face connection point connectors located in the DC surge ar rester plate 21 The two cable groups are marked with a identification label B1 and B2 that correspond to the DSP board number label B1 and B2 Each single cable DC is marked with a label corresponding to related DC interface faston connectors on the DSP boards E g TB1 TB3 Polarity inversion can ca...

Page 26: ...ands and quick fit connectors causing potential damage on the DC plate Examples of improper and proper cable routing are shown in the figures PVS 175 PVS 175 PVS 175 PVS 175 OK OK OK NO 20 30 cm Min of straight cable 20 30 cm Min of straight cable 20 30 cm Min of straight cable Support the cables e g with a cable tray Support the cables e g with a cable tray PVS 175 PVS 175 PVS 175 OK OK OK 20 30 ...

Page 27: ...ce with NEC and any local codes The wire must be large enough to handle the maximum ground fault current that the PV system might experience The warranty is void if the inverter isn t connected to ground through the appropriate terminals Follow site wiring diagrams and grounding plans At a minimum expect this to include A PV array equipment ground conductor EGC to be landed on the EGC connection p...

Page 28: ...Remove the AC protective shield 27 by removing the M5 screw Pass the protective earth cable through the AC opening size 3 conduit 11 on the AC panel Attach the protective earth cable lug to the protection earth connection point 55 using the washers and bolt pre installed on the M10 stud 1 toothed washer 2 cable lug 3 toothed washer 4 M10 nut 1 2 3 4 Torque to 21Nm 15 5ft lb Before connecting the i...

Page 29: ... is necessary to use the DC input quick fit connectors 17 located on the left side of the wiring box 02 Type Manufacturer Model P N Conductor cross section Ø cable gland Male Stäubli PV KBT4 EVO 2 32 0087P0001 UR 32 0089P0001 UR 32 0093P0001 UR 4mm 11AWG 6mm 9AWG 4mm 11AWG 6mm 9AWG 10mm 7AWG 4 7 6 4 mm 0 18 0 25 6 4 8 4 mm 0 25 0 33 6 4 8 4 mm 0 25 0 33 Female Stäubli PV KST4 EVO 2 32 0086P0001 UR...

Page 30: ...at a later time The connections can also be made with the wiring box 02 detached from the power module 01 that can be con nected later for commissioning When working with the wiring box 02 detached pay particular attention to presence of earth connection The top of wiring box must always be protected in outdoor installations with proper IP65 protection covers op tional accessory content in PVS 175...

Page 31: ... 40 Ethernet connector 1 RJ45 J10 41 Ethernet connector 2 RJ45 J6 42 USB connector X2 44 CR2032 Coin battery J20 45 Memory board J8 46 RS485 line communication board The RS 485 connector RJ45 ABB Service only 37 and the signal R1 on the Remote ON OFF terminal block 38 are used to bring the signals on the external connector RS 485 Rem ON OFF Service only 56 Connections to the communication and cont...

Page 32: ...isable not to let them pass by the power cords to avoid interference with data transmission Maximum inverters number connected over one single daisy chain is 40 J10 J9 X1 J6 J1 J4 S2 S1 S3 J7 J8 J20 X2 J2 J3 1 1 8 2 3 4 1 4 1 8 7 8 2 1 40 41 For outdoor application and or in presence of adverse weather strong electromagnetic events it is advisable to use additional overvoltage protective devices I...

Page 33: ...IELD When connecting a single inverter to the monitoring system activate the communication line resistance terminal by setting the switch 36 to the ON position In case of multiple installation set the switch only on the last inverter of the chain For further information regarding the configuration and use of the RS 485 serial communication line please refer to the user manual Master mode The RS485...

Page 34: ... grid can be con trolled through an external control The function must be enabled via web server user interface If the remote control function is disabled the switching on of the inverter is dictated by the presence of the normal parameters that allow the inverter to connect to the grid If the remote control function is on besides being dictated by the presence of the normal parameters that allow ...

Page 35: ...r Alarm and GFI LEDs on the LED panel 08 ac cording to the operating status of the inverter LED status Operating state green yellow red Firmware programming The inverter firmware is being programmed never turn off the inverter during this phase green yellow red Night mode inverter automatically switches off The inverter is in night time switch off mode input voltage less than 70 of the set start u...

Page 36: ...are versions of the various devices comprising the equipment are incompatible and are being updated this is an automatic operation Temperature sensor anomaly detected green yellow red Remote OFF activated The Remote Off command has been activated The unit will not connect to the network until the remote ON command has been activated green yellow red Anomaly in the insulation system of the photovol...

Page 37: ...taking pictures of the QR codes A of single inverter units printed on the Communication identification label recommended manual insertion of the MAC address B and related product keys C printed on the Communication identification label of all the inverters that shall be commissioned SN WLAN SSSSSSSSSS PN WLAN V2P VKA 53 1 Mac Address AA BB CC DD EE FF PK 0000 0000 0000 0000 SN WLAN SSSSSSSSSS SN W...

Page 38: ...ient to allow the connection to the grid the inverter will check the grid voltage measure the isola tion resistance of the photovoltaic field with respect to earth and performs other auto diagnostic checks During the preliminary checks on the parallel connection with the grid the Power LED keeps flashing the Alarm and GFI LEDs are OFF The inverter will ONLY connect to the grid if all parameters fa...

Page 39: ... will be set in the inverter 4 Active Power Control This inverter offers several modes for active power reduction Active Power Curtailment Sets a new value of active power as of Pmax When enabled a new value will be set in the inverter CEI Average VGrid Derating only italian grid standard Sets after a specific threshold an active power derating based on the average of Vac on 10 minutes as per CEI ...

Page 40: ...nt Residual Current Monitoring Unit leakage current protection Yes dynamic GFDI DC Load Breaking Disconnect Switch rating for each MPPT 30A 1500V 50A 1000V Fuse rating N A No fuses required String current monitoring MPPT level current sense Output side AC Grid connection type Three phase 3W PE Rated AC power Pacr cosφ 1 166 500 W 40 C 175 000 W 40 C Maximum AC output power Pacmax cosφ 1 166 500 W ...

Page 41: ...ds NEMA 4X Cooling Forced air cooling with variable speed cooling fan Dimension H x W x D 34 2x42 7x16 5 867 x 1086 x 419 mm SX model 34 2x42 7x18 867 x 1086 x 458 mm SX2 model Weight 76 5kg 168 lbs for power module 76 8kg 169 lbs for wiring box Overall max 153 kg 338 lbs Mounting system Bracket included vertical mounting only Safety Isolation level Transformer less floating array Marking CTUVUS S...

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Page 44: ...ticulars shall prevail ABB AG does not ac cept any responsibility whatsoever for poten tial errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB AG P...

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