manualshive.com logo in svg

ABB PSTX30, Applications Manual

Share
Download
ABB PSTX30 Applications Manual Download Page 6

6           

Introducton

   |   Application manual: Waste water pump   |     1SFC132104M0201 

1  Introducton

1.1 

Purpose of this manual 

This is a manual for simplified installation, set-up and 

operation of a PSTX softstarter with a waste water 

pump. If the instructions in this manual are followed, the 

PSTX softstarter will have the most important features 

activated and controlled by hard wire. If any further 

functionality or information is requested or if the PSTX 

softstarter is not controlling a waste water pump, please 

see 1SFC132081M0201 - Softstarters Type PSTX30...

PSTX370, Installation and Commissioning Manual, 

available on http://new.abb.com/low-voltage/products/

softstarters. This manual will show how to activate:
•  Soft start and stop of pump for normal operation.
•  Electronic  

overload protection, for detection of pump clogging.

•  Current under load protection, for detection of dry 

pump based on current.

•  Power factor under load protection, for detection of 

dry pump based on power.

•  Pump cleaning with full voltage forward and fast jog 

reverse.

•  All inputs and outputs that are needed to get an easy 

control of the PSTX softstarter using push buttons or 

a PLC with hard wire. 

1.2 

Needed components 

This is the list of recommended pilot devices that is 

needed to perform the instructions and operations in this 

manual. 

NOTE

Please note that equivalent pilot devices 
can be used as well. Contact you local ABB 
representative for more information.

Table 1 

Needed components

Quantity

Description

Type names

Article number

1

Double pushbutton for start and stop. White and 
black, marked with I and O.

MPD17-11B

1SFA611146R1106

1

Contact block holder

MCBH-00

1SFA611605R1100

1

Contact block NO

MCB-10

1SFA611610R1001

1

Contact block NC

MCB-01

1SFA611610R1010

1

Legend plate holder

MA1-8139

1SFA611920R8139

1

Legend plate “Start”

MA6-1044

1SFA611930R1044

1

Legend plate “Stop”

MA6-1045

1SFA611930R1045

1

Yellow pilot light 230V AC

CL-523Y

1SFA619402R5233

1

Green pilot light 230V AC

CL-523G

1SFA619402R5232

1

Toggle switch, 3-position, momentary

MTS2-10B

1SFA611301R1006

1

Contact block holder

MCBH-00

1SFA611605R1100

1

Contact block NO

MCB-10

1SFA611610R1001

1

Blue pushbutton, momentary, 1NO

CP1-10L-10

1SFA619100R1014

1

Emergency stop, 40mm, twist release, 1NC

CE4T-10R-01

1SFA619550R1041

Table 2 

Optional components

Quantity

Description

Type name

Article number

1

Extension I/O 

DX111-FBP.0

1SAJ611000R0101

1

Summary of Contents for PSTX30

Page 1: ...Softstarters Type PSTX30 PSTX370 Application manual Waste water pump 1SFC132104M0201 EN Rev A ...

Page 2: ...e user detect an error he or she is kindly asked to notify us as soon as possible The data contained in this manual is intended solely for the product description and is not to be deemed to be a statement of guaranteed properties In the interests of our customers we constantly seek to ensure that our products are developed to the latest technological standards As a result there may be some differe...

Page 3: ...d result in personal injury WARNING Warning symbol indicates the presence of a hazard which could result in damage to equipment or property INFORMATION Information sign alerts the reader to relevant facts and conditions Modifications to data in this manual can be applied without notice General saftey information CAUTION Only authorized and appropriately trained personnel are allowed to install and...

Page 4: ......

Page 5: ...1 1 3 5 2 4 1 Introducton 2 Circuit diagram 3 Connection 4 Set up 5 User guide Softstarters Type PSTX30 PSTX370 Application manual Waste water pump ...

Page 6: ...he PSTX softstarter using push buttons or a PLC with hard wire 1 2 Needed components This is the list of recommended pilot devices that is needed to perform the instructions and operations in this manual NOTE Please note that equivalent pilot devices can be used as well Contact you local ABB representative for more information Table 1 Needed components Quantity Description Type names Article numbe...

Page 7: ...4 K1 1L1 3L2 5L3 K2 4 1 7 10 23 24 25 28 27 26 29 30 2T1 4T2 6T3 RUN A FAULT 120 Ω K4 K5 K6 M Com 3 24V GND U V W Extension I O Optional REVERSE FORWARD RESET STOP START K1 EMERGENCY STOP 21 22 GND In0 Start Stop In1 In2 DGND 24V 20 19 18 17 16 15 13 5 2 6 8 9 11 12 14 K1 1L1 3L2 5L3 K2 4 1 7 10 23 24 25 28 27 26 29 30 2T1 4T2 6T3 FAULT A 120 Ω K4 K5 K6 M Com 3 24V GND U V W Extension I O Optional...

Page 8: ...is can cause current peaks which can burn the thyristors in the softstarter If such capacitors are to be used they should be connected on the line side of the softstarter For more information please see 1SFC132081M0201 Softstarters Type PSTX30 PSTX370 Installation and Commissioning Manual 3 1 Main circuit INFORMATION The voltage dips may not be more than 5 between softstarter and motor The cable l...

Page 9: ... 300kcmil AI Cu 75 C only 8 Nm 71 Ib in AWG6 2 0 Cu 75 C only Rigid 10 95 mm Flexible 10 70 mm Rigid flexible 2x6 2x35 mm max 30 mm 1 181 in max 30 mm 1 181 in max 10 mm 0 394 in M10 28 Nm 240 lb in Using connection bars max 24 mm 0 945 in max 22 mm 0 866 in max 8 mm 0 315 in M8 18 Nm 160 lb in Using connection bars Using connection module ATK300 AWG4 to 400kcmil ATK300 2 AWG4 to 500kcmil or 2xAWG...

Page 10: ...tional earth terminal 22 Softstarters type PSTX85 PSTX370 should be earthed using the terminal 22 as shown in Figure 5 one connection is sufficient Connect the cable to an earthing point close to the softstarter The cable should be as short as possible A suitable earthing point is next to the softstarter on the mounting plate which should also be earthed INFORMATION This is not a protective earth ...

Page 11: ...e PLC The softstarter can if required also be controlled with an external 24 V DC source from a PLC or similar Connect the cables according to Figure 8 depending on which type of control method is used WARNING Terminal 13 14 15 16 and 17 should be connected using 24V DC only Other voltages may damage the softstarter and the warranty may no longer be valid Tightening torques and cable dimensions 0 ...

Page 12: ...t Stop In0 In1 In2 GND 24V N 1SFC132081M0201 External control voltage PLC Connect the cables according to Figure 11 to use an external control voltage Connect PLC control for reset as Reset in Figure 11 Connect PLC control for pump cleaning forward as Forward in Figure 11 Connect PLC control for pump cleaning reverse as Reverse in Figure 11 WARNING Terminal Terminal 13 14 15 16 and 17 should be co...

Page 13: ...tputs are needed connect accessory DX111 FBP 0 1SAJ611000R0101 from ABB This will give additional 8 digital input 4 ouput relay 1 analog output The cables shall be connected to terminals 23 24 28 and 30 See Figure 14 Tightening torques and cable dimensions 0 2 2 5 mm2 2x0 2 1 5 mm2 0 2 2 5 mm2 2x0 2 1 5 mm2 AWG 12 24 0 5 Nm 4 3 lb in 3 5 x 0 6 mm 0 138 x 0 024 in M3 23 24 25 26 27 T1 T2 T3 28 29 3...

Page 14: ...ion set up 3 Recommende change of parameter values for a waste water pump see chapter 4 4 Recommended change of parameter values Figure 15 Complete list navigation 08 Sequence start 08 01 Sequence mode 08 02 Ie seq 1 08 03 Start mode seq 1 05 Slow speed 05 03 Slow speed reverse 05 04 Slow speed rev strength 13 Protections 13 10 Locked rotor op 14 Protections 14 02 Curr underload trip time 14 05 Cu...

Page 15: ...fault settings for the selected application Enter the Assistants menu Find the Assistants menu by pressing Menu and select Assistants with the Navigation keys Press Select to enter the Assistants menu Basic set up Use the Navigation keys to select Basic set up Press Select to enter the Basic set up The Basic set up menu is divided in 5 steps Language Date and time Motor data System configuration a...

Page 16: ... 4 4 2 08 Sequence start pump cleaning forward Menu u Parameters u Complete list u 08 Sequence start See Figure 15 for navigation These are the recommended settings for Sequence start 1 Set the parameter 08 01 Sequence mode to Start several motors 2 Set the parameter 08 02 Ie seq 1 to Rated current of the motor 3 Set the parameter 08 03 Start mode seq 1 to Full voltage start Parameters Parameter D...

Page 17: ...aling overload protection None Run Top of ramp Eventgroup 0 6 Sequence 1 3 Run Sequence 1 3 TOR Run reverse Event group 0 Event group 1 4 4 4 13 19 Protections motor protection and detection of pump clogging Menu u Parameters u Complete list u 13 Protections Menu u Parameters u Complete list u 14 Protections See figure Figure 15 for navigation These are the recommended settings for Protections 1 S...

Page 18: ...the pump To soft stop the pump do one of the following actions depending on selected set up Press the black stop button make sure that remote control is selected on the PSTX HMI See 2 in Figure 18 Give stop signal with the PLC make sure that remote control is selected on the PSTX HMI Press the red stop button on the PSTX HMI make sure local control is selected on the PSTX HMI See 10 in Figure 18 5...

Page 19: ...e to the left for reverse pump cleaning make sure that remote control is selected on the PSTX HMI See figure 4 in Figure 18 Give reverse signal with the PLC make sure that remote control is selected on the PSTX HMI Press Menu u Motor jog u left arrow on the Navigation keypad on the PSTX HMI See 7 and 8 in Figure 18 5 2 3 Run manual pump cleaning in forward direction To run manual pump cleaning in ...

Page 20: ...rd to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or pos sible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden withhout ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands