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ABB PSR Manual Download Page 44

44  Softstarters | 1SFC132005C0201, rev.F

PST(B) – The advanced range 

Accessories

1SFT98099-019C3

1SFT98099-011C1

1SFT98099-095C2

1SFT98099-125

1SFT98000-011C3

LX...

1SFT98000-012C3

SB8054C2

 

LT ... -AC  

LT ... -AL

LW...

PSTEK

1S

FC

13

21

13

F0

20

1

PSTM-2

1S

FC

13

21

89

F0

00

1

Cable connectors for Cu cables 

For PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.

For

softstarter type

Wire range

mm

2

Tightening

torque max. 

Nm

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST85 …142

6-185

16

-

1SDA 023 354 R0001

3

0.200

PST85 …142

2 x (50-120)

16

LZ185-2C/120 1SFN 074 709 R1000

3

0.300

PST175 …PSTB470

16-240

25

-

1SDA 023 368 R0001

3

0.400

Cable connectors for Al and Cu cables 

For PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.

For

softstarter type

Wire range

mm

2

Tightening

torque max. 

Nm

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST85 …142

35-95

13.5

–

1SDA 023 356 R0001

3

0.100

PST85 …142

25-150

31

–

1SDA 023 357 R0001

3

0.100

PST175 …300

120-240

43

–

1SDA 023 370 R0001

3

0.100

PSTB370 …1050

3 x (70-185)

43

–

1SDA 023 384 R0001

3

0.265

PSTB370 …1050

2 x (120-240)

31

–

1SDA 023 380 R0001

3

0.110

Terminal extensions

For

softstarter type

Dimensions

hole ø  

mm

2

 

bar 

mm

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST85…142

8.5

17.5 x 5

LX185 

1)

1SFN 074 710 R1000

1

0.250

PST175…300

10.5

20 x 5

LX300

 

2)

1SFN 075 110 R1000

1

0.350

PSTB370...470

10.5

25 x 5

LX460

1SFN 075 710 R1000

1

0.500

PSTB570...1050

13

40 x 6

LX750

1SFN 076 110 R1000

1

0.850

Terminal enlargements

For

softstarter type

Dimensions

hole ø  

mm

2

bar 

mm

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST30…72

6.5

15 x 3

LW110 

1)

1SFN 074 307 R1000

1

0.100

PST85…142

10.5

17.5 x 5

LW185

 

1)

1SFN 074 707 R1000

1

0.250

PST175...300 

10.5

20 x 5

LW300 

1)

1SFN 075 107 R1000

1

0.450

PSTB370...470

10.5

25 x 5

LW460

1SFN 075 707 R1000

1

0.730

PSTB570...1050

13

40 x 6

LW750

1SFN 076 107 R1000

1

1.230

Terminal nut washer

For

softstarter type

Req. qty

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST85...142

1

LE185

 

1)

1SFN 074 716 R1000

2

0.200

PST175...300

3

LE300 

2)

1SFN 075 116 R1000

2

0.300

PSTB370...470

6

LE460

1SFN 075 716 R1000

6

0.600

PSTB570...1050

6

LE750

1SFN 076 116 R1000

6

0.750

Terminal shrouds

For

softstarter type

Suitable for

Req. qty

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST85...142

Cable connectors

1 pce and 

LT185-AC 

1SFN 124 701 R1000 

2 

0.050 

1 pce

LT460-AC

1SFN 125 701 R1000

2

0.100

PST85…142

Compression lugs

1 pce and 

LT185-AL 

1SFN 124 703 R1000 

2

0.220

1 pce

LT460-AL

1SFN 125 703 R1000

2

0.800

PST175...300

Cable connectors

3 pcs

LT300-AC

 

2)

1SFN 125 101 R1000

2

0.070

PST175...300

Compression lugs

3 pcs

LT300-AL 

2)

1SFN 125 103 R1000

2

0.280

PSTB370...470

Cable connectors

2 pcs

LT460-AC

1SFN 125 701 R1000

2

0.100

PSTB370...470

Compression lugs

2 pcs

LT460-AL

1SFN 125 703 R1000

2

0.800

PSTB570...1050

Cable connectors

2 pcs

LT750-AC

1SFN 126 101 R1000

2

0.120

PSTB570...1050

Compression lugs

2 pcs

LT750-AL

1SFN 126 103 R1000

2

0.825

External keypad including a 3m cable

For

softstarter type

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST30...300 

PSTB370...1050

PSTEK

1SFA 899 003 R1000

1

0.400

Marine Kit

For

softstarter type

Type

Order code

Pack

ing

piece

Weight

kg

1 piece

PST85…142

PSTM-2

1SFA 899 004 R1000

1

0.240

Fieldbus plug

ABB Filedbus Plug suitable for all sizes. See page 50-53

1) 

Only fits on the motor side

2) 

Use two sets of the accessories on the line side and one set on the motor side.

LE460

1S

FC

13

23

22

F0

00

1

LZ...

LE185

1S

FC

13

23

21

F0

00

1

Summary of Contents for PSR

Page 1: ...Softstarters Type PSR PSS PSE PST and PSTB Catalog...

Page 2: ...sle free and easy set up and monitoring The complete range of Softstarters The ABB softstarter portfolio now consists of 4 different ranges making it possible to find a suitable softstarter for almost...

Page 3: ...tings 25 PSE The efficient range Description 26 Overview 28 Ordering details 30 Accessories 32 Technical data 33 UL ratings 35 PST B The advanced range Description 36 Overview 38 Ordering details 40 A...

Page 4: ...is installed too often unnecessary and unwanted torque and current peaks are an everyday reality in production Graphs showing the basic differences between direct on line starting DOL star delta star...

Page 5: ...lity integrated provides a very efficient starting solution The illuminated language neutral display and the four button keypad make it easy to take advantage of all the advanced functionality in the...

Page 6: ...ewater transportation Influent and effluent pumps Treatment pumps and fans Water treatment Treatment pumps Effluent water Effluent pumps Effluent water Effluent pumps Raw water intake Raw water intake...

Page 7: ...hanical stress during start thus avoiding slipping belts How to ensure the operation of the fan A softstarter with underload protection will detect broken belts making the operator immediately aware o...

Page 8: ...p ramp with step down voltage below System concept with manual motor starters All PSR softstarter sizes can easily be connected to the corresponding manual motor starters from ABB using the special de...

Page 9: ...type 1 coordination will be achieved Manual motor starter 50 kA type MS116 MS132 MS450 MS495 Using gG fuses type 1 co ordination will be achieved Fuse protection 50 kA gG Fuse 10 A 16 A 25 A 32 A 50...

Page 10: ...00 22 37 45 72 PSR72 600 70 1SFA896 113 R7000 2 270 22 45 55 85 PSR85 600 70 1SFA896 114 R7000 2 270 30 55 55 105 PSR105 600 70 1SFA896 115 R7000 2 270 Rated operational voltage Ue 208 600 V AC Rated...

Page 11: ...ftstarter type Type Order code Packing piece Weight kg 1 piece PSR3 PSR45 PSR FAN3 45A 1SFA896 311 R1001 1 0 010 PSR60 PSR105 PSR FAN60 105A 1SFA896 313 R1001 1 0 013 Terminal enlargements For softsta...

Page 12: ...40 V AC 0 5 A 24 V DC 0 5 A 240 V AC 0 5 A 24 V DC 0 5 A for Top ramp signal Resistive load 240 V AC 3 A 24 V DC 3 A AC 15 Contactor 240 V AC 0 5 A 24 V DC 0 5 A LED for On Ready Green for Run Top Of...

Page 13: ...pe PSR6 6 1 1 1 5 3 5 35 A J Type PSR9 9 2 2 5 7 5 35 A J Type PSR12 11 3 3 7 5 10 35 A J Type PSR16 15 2 3 5 10 10 35 A J Type PSR25 24 2 7 5 7 5 15 20 60 A J Type PSR30 28 7 5 10 20 25 60 A J Type P...

Page 14: ...hanical moving parts and it is dimensioned to handle many starts per hour which can be required in for instance elevator applications Few settings The set up of the PSS softstarter is easily done usin...

Page 15: ...0 A In Line PSS The flexible range Description Settings Screw mounting Built in signal relays for fault and by pass Possibility to connect external current transformer for current limit function Trans...

Page 16: ...ch fuse type OS32GD03P OS63GD03P OS125GD03P Overload protection is used to protect the motor from over heating Thermal overload relay type TF42DU TA75DU The line contactor is not required for the soft...

Page 17: ...the softstarter itself but often used to open if OL trips Line contactor type A95 A110 A145 A185 A260 A300 The by pass contactor will reduce the power loss of the softstarter All softstar ters can be...

Page 18: ...500 1SFA892 009 R 00 10 40 75 90 142 PSS142 245 500 1SFA892 010 R 00 10 40 90 110 175 PSS175 300 500 1SFA892 011 R 00 20 50 132 160 250 PSS250 430 500 1SFA892 013 R 00 22 00 160 200 300 PSS300 515 50...

Page 19: ...30 690 1SFA893 001 R 00 2 30 25 30 45 52 PSS30 52 690 1SFA893 002 R 00 2 30 30 37 55 64 PSS37 64 690 1SFA893 003 R 00 2 30 37 45 59 76 PSS44 76 690 1SFA893 004 R 00 2 30 45 55 75 85 PSS50 85 690 1SFA8...

Page 20: ...90 1SFA893 001 R 00 2 30 7 5 11 15 18 PSS30 52 690 1SFA893 002 R 00 2 30 15 18 5 25 30 PSS37 64 690 1SFA893 003 R 00 2 30 18 5 22 30 37 PSS44 76 690 1SFA893 004 R 00 2 30 22 25 37 44 PSS50 85 690 1SFA...

Page 21: ...90 1SFA893 001 R 00 2 30 15 18 5 25 30 PSS30 52 690 1SFA893 002 R 00 2 30 25 30 45 52 PSS37 64 690 1SFA893 003 R 00 2 30 30 37 55 64 PSS44 76 690 1SFA893 004 R 00 2 30 37 45 59 76 PSS50 85 690 1SFA893...

Page 22: ...Wire range mm2 Tightening torque max Nm Type Order code Packing piece Weight kg 1 piece PSS85 147 142 245 6 185 16 1SDA023 354 R0001 3 0 200 PSS85 147 142 245 2 x 50 120 16 LZ185 2C 120 1SFN074 709 R1...

Page 23: ...515 690 IP10 IP00 Supply and control circuit PSS18 30 PSS300 515 IP20 Signal relays By pass signal Yes Fault signal Yes NO or NC Rated operational voltage Ue 250 V AC 24 V DC Rated thermal current Ie...

Page 24: ...1 3 Power requirements of supply Bussmann Fuses DIN43 620 Knife Type Type A W W A Type size VA PSS18 30 TF42DU 7 6 18 65 13 5 50 170M1564 000 9 PSS30 52 TF42DU 7 6 30 100 14 6 80 170M1566 000 9 PSS37...

Page 25: ...40 75 100 PSS142 245 125 40 40 100 125 PSS175 300 156 50 60 125 150 PSS250 430 225 75 75 150 200 PSS300 515 248 75 100 200 250 3 phase motor rating Inside Delta Softstarters Motor power P hp and full...

Page 26: ...to show the current during operation and thereby eliminating the need for an additional current transformer The analog output signal can also be used as an analog input to a PLC Display and keypad The...

Page 27: ...and long conveyor belts select a softstarter from page 31 3 output signal relays RUN TOR Event Screw mounting Input for reset of faults Analog output Built in by pass All data available on the front...

Page 28: ...kA Semiconductor fuses Bussmann type 170M1563 170M1564 170M1566 170M1567 170M1568 170M1569 170M1571 170M1572 170M3819 Suitable switch fuse for re commended semi conductor fuses Switch fuse type OS32GD...

Page 29: ...0D03P The line contactor is not required for the softstarter itself but often used to open if OL trips Line contactor type A145 A185 A210 A260 A300 AF400 Overload protection is used to protect the mot...

Page 30: ...9 18 5 22 37 PSE37 600 70 1SFA897 104 R7000 2 4 11 22 30 45 PSE45 600 70 1SFA897 105 R7000 2 4 15 30 37 60 PSE60 600 70 1SFA897 106 R7000 2 4 18 5 37 45 72 PSE72 600 70 1SFA897 107 R7000 2 5 22 45 55...

Page 31: ...15 18 5 30 PSE37 600 70 1SFA897 104 R7000 2 4 9 18 5 22 37 PSE45 600 70 1SFA897 105 R7000 2 4 11 22 30 45 PSE60 600 70 1SFA897 106 R7000 2 4 15 30 37 60 PSE72 600 70 1SFA897 107 R7000 2 5 18 5 37 45 7...

Page 32: ...7 R1000 1 0 100 PSE142 170 10 5 20 x 5 LW185 1SFN 074 707 R1000 1 0 450 PSE210 370 13 40 x 6 LW300 1SFN 075 107 R1000 1 1 230 Terminal nut washer For softstarter type Req qty Type Order code Packing p...

Page 33: ...on HMI for settings External keypad Display 4 7 segments and icons Illuminated Display LCD type Keypad 2 selection keys and 2 navigation keys Ambient temperature Main settings during operation 25 60 C...

Page 34: ...85 4 3 315 170M1572 000 16 19 9 PSE105 Integrated 31 8 106 6 6 400 170M3819 1 16 19 9 PSE142 Integrated 42 9 143 12 1 450 170M5809 2 16 31 PSE170 Integrated 51 3 171 17 6 500 170M5810 2 16 31 PSE210 I...

Page 35: ...V 240V 440V 480V 550V 600V Type A hp hp hp hp PSE18 18 5 5 10 15 PSE25 25 7 5 7 5 15 20 PSE30 28 7 5 10 20 25 PSE37 34 10 10 25 30 PSE45 42 10 15 30 40 PSE60 60 20 20 40 50 PSE72 68 20 25 50 60 PSE85...

Page 36: ...mation and also to control the softstarter Display and keypad The PST B softstarter is equipped with a full text display showing all information in clear text in your own language To make it even easi...

Page 37: ...pplications like pumps compressors elevators escalators short conveyor belts and bow thrusters See page 40 41 For heavy duty applications like cen trifugal fans crushers mixers mills stirrers and long...

Page 38: ...1568 170M1569 170M1570 170M1571 170M1572 170M3819 170M5809 Suitable switch fuse for re commended semi conductor fuses Switch fuse type OS32GD03P OS63GD03P OS125GD03P OS250D03P OS400D03P The line conta...

Page 39: ...tactor is not required for the softstarter itself but often used to open if OL trips Line contactor type A185 A210 A260 A300 AF400 AF580 AF750 AF1350 AF1650 Overload protection is used to protect the...

Page 40: ...50 600 70 1SFA894 020 R70 0 60 00 PST30 PSTB1050 Rated operational voltage Ue 400 690 V Rated control supply voltage Us 100 250 V AC 50 60 Hz 15 18 5 25 30 PST30 690 70 1SFA895 002 R70 0 4 80 18 5 22...

Page 41: ...50 600 70 1SFA894 020 R70 0 60 00 PST30 PSTB1050 Rated operational voltage Ue 400 690 V Rated control supply voltage Us 100 250 V AC 50 60 Hz 25 30 45 52 PST30 690 70 1SFA895 002 R70 0 4 80 30 37 55 6...

Page 42: ...70 1SFA894 020 R70 0 60 00 PST30 PSTB1050 Rated operational voltage Ue 400 690 V Rated control supply voltage Us 100 250 V AC 50 60 Hz 11 15 18 5 22 PST30 690 70 1SFA895 002 R70 0 4 80 15 18 5 25 30 P...

Page 43: ...70 1SFA894 020 R70 0 60 00 PST30 PSTB1050 Rated operational voltage Ue 400 690 V Rated control supply voltage Us 100 250 V AC 50 60 Hz 18 5 25 37 42 PST30 690 70 1SFA895 002 R70 0 4 80 25 30 45 52 PS...

Page 44: ...10 1 1SFN 074 307 R1000 1 0 100 PST85 142 10 5 17 5 x 5 LW185 1 1SFN 074 707 R1000 1 0 250 PST175 300 10 5 20 x 5 LW300 1 1SFN 075 107 R1000 1 0 450 PSTB370 470 10 5 25 x 5 LW460 1SFN 075 707 R1000 1...

Page 45: ...Ie Yes Cooling system Fan cooled Yes thermostat controlled Phase reversal protection Yes HMI for settings Human Machine Interface Warnings pre warning Display Full text High current Yes Level and del...

Page 46: ...s No No Type of operation for high current protection High I Op Stop M Stop A Ind Stop M Phase reversal protection Phase Rev Yes No No Type of operation for phase reversal protection Ph Rev Op Stop M...

Page 47: ...nic overload protection possible to set on four different tripping classes Below you find a curve for each tripping class in cold state These tripping curves are valid for PSE PST and PSTB Class 30 Cl...

Page 48: ...69 000 5 PST60 Integrated 18 69 190 15 5 200 170M1570 000 5 PST72 Integrated 22 83 230 17 250 170M1571 000 5 PST85 Integrated 25 98 270 30 5 315 170M1572 000 10 PST105 Integrated 32 120 325 35 400 170...

Page 49: ...0 400 500 PSTB570 590 200 250 500 600 PSTB720 720 250 300 600 700 PSTB840 840 300 350 700 800 PSTB1050 1062 400 450 900 1000 3 phase motor rating Inside Delta Softstarters Motor power P hp and full lo...

Page 50: ...m DNP21 FBP 100 1SAJ 230 000 R1010 1 0 13 DeviceNet FBP 5 00 m DNP21 FBP 500 1SAJ 230 000 R1050 1 0 36 MODBUS RTU FieldBusPlug Ready made MODBUS RTU fieldbus interface with various cable lengths Appli...

Page 51: ...le for bus extension Ready made bus cable with M12 male and female connectors Designation Cable length Type Order code Packing piece Weight kg 1 piece Extension cable 1 00 m DNX11 FBP 100 1SAJ 923 001...

Page 52: ...200 1SAJ 240 100 R1020 1 0 20 Profibus DP FBP 5 00 m PDP22 FBP 500 1SAJ 240 100 R1050 1 0 36 Profibus DP FieldBusPlug for 4 devices PDQ22 is a member of the ABB FieldBusPlug family of bus connectors...

Page 53: ...PDX11 FBP 100 1SAJ 924 001 R0010 1 0 08 Extension Cable 3 00 m PDX11 FBP 300 1SAJ 924 001 R0030 1 0 20 Extension Cable 5 00 m PDX11 FBP 500 1SAJ 924 001 R0050 1 0 31 Round Cable 100 00 m PDC11 FBP 999...

Page 54: ...70 220 180 PSS 500 for 500 V PSS18 30 44 76 20 10 100 120 200 162 PSS50 85 72 124 20 10 100 140 250 162 PSS85 147 142 245 20 10 100 181 340 265 PSS175 300 300 515 20 10 100 356 340 265 PSS 690 for 690...

Page 55: ...1SFC132005C0201 rev F Softstarters 55 Dimensions Softstarters type PSR PSR25 30 1SFB536147G1204 1SFB536147G1204 Dimensions in mm and inches PSR3 16 PSR37 45 PSR60 105...

Page 56: ...1 1SFC132124F0201 1SFC132125F0201 6 5 4x 1SFC132127F0201 1SFC132126F0201 1SFC132128F0201 1SFC132129F0201 PSS85 147 500 142 245 500 PSS85 147 690 142 245 690 PSS50 85 500 72 124 500 PSS18 30 690 72 124...

Page 57: ...1SFC132005C0201 rev F Softstarters 57 Dimensions Sofstarters type PSE PSE18 105 PSE142 170 PSE210 370 1SFC132259F0001 1SFC132260F0001 1SFC132266F0001 1SFB536247G1001_2rev Dimensions in mm...

Page 58: ...starters 1SFC132005C0201 rev F Dimensions Softstarters type PST and PSTB 460 1SFC132130F0201 1SFC132131F0201 PST30 72 PST85 142 with marine kit PST85 142 PSTB370 470 PSTB570 1050 Dimensions in mm PST1...

Page 59: ...0001 1SFC132230F0001 1SFC132231F0001 1SFC132227F0001 1SFC132228F0001 1SFC132226F0001 PSR3 16 A With MMS B With MMS and auxiliary contact C With fuses contactor and O L PSR25 45 D With MMS E With MMS a...

Page 60: ...B 1L1 3L2 5L3 2T1 4T2 6T3 6 7 NC NO 5 4 3 Run TOR Fault U V W 1 2 14 8 9 11 8 9 11 12 1 13 M 3 ta t t t ta t 1 FC132274F 1 2 L N 60 Softstarters 1SFC132005C0201 rev F Cicuit diagrams Softstarters type...

Page 61: ...01 rev F Softstarters 61 Circuit diagrams Softstarters type PST and PSTB PST30 300 PSTB370 1050 For more circuit diagrams see www abb com lowvoltage choose Control Products Softstarters and Softstarte...

Page 62: ...out the selection The softstarter selection tool can be downloaded from www abb com lowvoltage by choose Support Online Product Selection Tools Online Tools Softstarters Coordination tables Coordinati...

Page 63: ...ina GOST Russia ANCE Mexico C tick Australia ABS American Bureau of Shipping GL Germany PSR3 PSR105 1 1 PSS18 30 PSS300 515 PSE18 PSE370 1 1 PST30 PSTB1050 1 1 Standard design approved the company lab...

Page 64: ...January 2012 Prod ABB AB Cewe Control XM ABB AB Cewe Control SE 721 61 V STER S Sweden Telephone 46 21 32 07 00 Telefax 46 21 12 60 01 www abb com lowvoltage Copyright 2012 All rights reserved Specif...

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