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ABB OMD200, Installation And Operating Instruction

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ABB OMD200 Installation And Operating Instruction Download Page 43

43

AUTOM ATIC CONTROL U N ITS , OM D20 0 A N D 3 0 0

AU TO M AT I C  CO N T R O L  U N I T S ,  O M D  2 0 0 -3 0 0

State

Action

Switching from
position I to 
position

O fails. After 3

seconds the Alarm
LED blinks and the 
I
LED is ON.

The alarm can be reset by pressing the AUTO key.

If the alarm does not disappear, please check that the handle has been removed 
from the change-over switch and the change-over switch is not padlocked from 
the front panel.

If the alarm can be reset but it activates again after trying to operate the switch, 
please check that the Motor/Manual selector of the change-over switch (only 

with motorized change-over switches OTM160...2500_CM) is in Motor (M) 
position and check the fuse (F1) of the motor operator

Switching from
position II to 
position

O fails. After 3

seconds the Alarm
LED is blinking and
the II LED is ON.

The alarm can be reset by pressing the AUTO key.

If the alarm does not disappear, please check that the handle has been removed 
from the change-over switch and the change-over switch is not padlocked from 
the front panel.

If the alarm can be reset but it activates again after trying to operate the switch, 
please check that the Motor/Manual selector of the change-over switch (only 

with motorized change-over switches OTM160...2500_CM) is in Motor (M) 
position and check the fuse (F1) of the motor operator.

Switching from
position O to 
position

I fails. After 3 

seconds
the Alarm LED and
the I LED are 
blinking.

The alarm can be reset by pressing the AUTO key.

If the alarm does not disappear, please check that the handle has been removed 
from the change-over switch and the change-over switch is not padlocked from 
the front panel.

If the alarm can be reset but it activates again after trying to operate the switch, 
please check that the Motor/Manual selector of the change-over switch (only 

with motorized change-over switches OTM160...2500_CM) is in Motor (M) 
position and check the fuse (F1) of the motor operator

Switching from
position O to 
position

II fails. After 3

seconds the Alarm
LED and the II LED
are blinking.

The alarm can be reset by pressing the AUTO key.

If the alarm does not disappear, please check that the handle has been removed 
from the change-over switch and the change-over switch is not padlocked from 
the front panel.

If the alarm can be reset but it activates again after trying to operate the switch, 
please check that the Motor/Manual selector of the change-over switch (only 

with motorized change-over switches OTM160...2500_CM) is in Motor (M) 
position and check the fuse (F1) of the motor operator.

—

9 Troubleshooting

—
9.1  

OMD200, OMD300

Table 9.1  

Fault situations in OMD200 or OMD300

—
9.2 Explanations of internal faults OMD200, OMD300

When digital Input 1 and 2 are both active, logic is locked and the Alarm LED is ON.
When digital Input 3 is active, logic is locked and the Alarm LED is ON.

Summary of Contents for OMD200

Page 1: ... INSTALL ATION AND OPER ATING INSTRUCTION Automatic control units OMD200 and 300 Automatic control units 34OOMS200 300 rev E 1SCC390125M0203 ...

Page 2: ...AUTOMATIC CONTROL UNITS OMD200 AND 300 ...

Page 3: ...4 1 Dimensional drawings 12 4 2 Mounting 13 4 2 1 Door mounting 13 14 4 2 2 DIN rail mounting 15 16 5 Connecting 17 5 1 Power circuit 17 5 2 Control circuit 18 5 2 1 Control circuit diagram OMD200 with motorized OTM40 125_CMA_ 18 5 2 2 Control circuit diagram OMD200 with motorized OTM160 2500_CM_ 19 5 2 3 Connectors OMD200 20 5 2 4 Control circuit diagram OMD300 with motorized OTM40 125_CMA_ 21 5 ...

Page 4: ... OMD200 and OMD300 31 33 7 Using automatic control units OMD200 and OMD300 34 7 1 Interface 34 7 1 1 Keypad 34 7 1 2 LEDs 35 36 7 2 Configuration 37 7 2 1 Rotary switches 37 7 2 2 DIP switches parameter set 38 40 7 3 TEST sequence 41 8 Technical data of the automatic control units OMD200 OMD300 42 9 Troubleshooting 43 9 1 OMD200 OMD300 43 9 2 Explanations of internal faults OMD200 OMD300 43 9 3 Ch...

Page 5: ...voltage may cause physical injury to a person or damage to equipment Information provides important information about the equipment 1 2 Explanations of abbreviations and terms 1 1 Use of symbols OMD The control unit of automatic transfer switching equipment common type name for the automatic control unit OMD200 The automatic control unit standard version OMD300 The automatic control unit standard ...

Page 6: ...and and the dual power supply DPS to motor operator OMD300 has two sensors to monitor two three phase power lines both able to work with single phase too It has the capability to monitor two power supply lines and to manage a single change over switch OMD300 has integrated voltage supply for the motor operator Dual power source DPS The neutral line has to be always connected Figure 2 1 Automatic c...

Page 7: ...2 2 Mains Generator line B Mains a Mains b In case of loss of the primary power line the OMD_ device manages the switching to a secondary power line used as an emergency source Figure 2 3 Mains a Mains b Automatic control unit type OMD_ is designed for single and three phase distribution systems in diverse applications OMD_ is supplied from Line 1 and Line 2 and can be used without external power ...

Page 8: ...1 L2 L3 N L 2 1 X14 LINE 2 1 4 3 2 LN1 L1 X11 N L 2 1 X13 1 4 3 2 LN2 L1 X12 N L 2 1 X14 N N LINE 1 L1 N LINE 2 L1 N N N N N KA00437 LN1 L1 L2 L3 L1 L2 L3 N L LINE 1 LN2 L1 L2 L3 L1 L2 L3 N L LINE 2 1 4 3 2 X12 2 1 X14 1 4 3 2 X11 2 1 X13 With DIP switches it can be chosen whether or not the N line is connected If OMD_ is used without the N line the external transformer must be used Figure 2 5 If ...

Page 9: ...witch Switch II to the position II And the back switching sequence can be summarized in the following steps The Line 1 will start the normal functioning Back switching delay Change over switch Switch II to the position O Change over switch Switch I to the position I Generator stop delay Generator stop Ts Switching delay Tbs Back switching delay Gs Generator stop delay Figure 3 1 Automatic Switchin...

Page 10: ...art Change over switch Switch I to the position O Change over switch Switch II to the position II And the back switching sequence can be summarized in the following steps The Line 1 will start the normal functioning Change over switch stays in position II An anomaly occurs on the Line 2 Back switching delay Change over switch Switch II to the position O Change over switch Switch I to the position ...

Page 11: ...ange over switch Switch I to the position O Change over switch Switch II to the position II And the back switching sequence can be summarized in the following steps The Line 1 will start the normal functioning Change over switch stays in position II An anomaly occurs on the Line 2 Back switching delay Change over switch Switch II to the position O The Line 2 will start the normal functioning Switc...

Page 12: ...12 AUTOMATIC CONTROL UNITS OMD200 AND 300 4 Installation 4 1 Dimensional drawings Figure 4 1 OMD200 and OMD300 dimensions of the device OMD 144 150 96 170 138 90 A07267 M00392 OMD_CONTROLLER A ...

Page 13: ...with the fastener OMZD1 see Accessories Section 10 Door drilling according to Figure 4 2 As an optional extra you can use the cover plate OMZC2 on the door for OMD200 and 300 see Figure 4 3 on next page and Accessories Section 10 Figure 4 2 Automatic control unit OMD_ door mounting door drilling 160 A07284 91 139 2 OMZD1 2 1 2b 2a ...

Page 14: ...AND 300 OMD A07285 OMD OMD OMZC2 OMZD1 4 3 2 1 3 5 8 TX15 0 8 Nm 8 OMD OMZD1 2 4b 4a Figure 4 3 Automatic control unit OMD200 and 300 door mounting with the cover plate door drilling for the cover plate OMZC2 see Accessories Section 10 ...

Page 15: ...ee the Figure 4 4 Door drilling if needed according to Figure 4 4 As an optional extra you can use the cover plate OMZC2 on the door for OMD200 and OMD300 see Figure 4 5 and Accessories Section 10 Figure 4 4 Automatic control unit OMD_ DIN rail mounting door drilling A07286 ON DI P 1 2 3 4 3 4 35 mm EN 50022 3 2 1 97 145 Remove 1 2 3 ...

Page 16: ...NTROL UNITS OMD200 AND 300 Figure 4 5 Automatic control unit OMD_ DIN rail mounting with the cover plate door drilling for the cover plate OMZC2 see Accessories Section 10 OMZC2 A07287 OMD OMD 2 1 3 5 8 TX15 0 8 Nm 8 ...

Page 17: ...that the switch is de energised 5 1 Power circuit Operating voltage Main voltage 208 Vac 480 Vac 20 Phase voltage 120 Vac 277 Vac 20 Frequency 50 Hz 60 Hz 10 Phase setting with DIP switches Single phase or Three phase default OMD200 If the automatic control unit OMD200 is used without neutral three phase connection the external transformer must be used The transformer will drop the main voltage to...

Page 18: ...ITS OMD200 AND 300 Figure 5 1 Control circuit diagram OMD200 with motorized OTM40 125_CMA_ Equipment earth must always be connected 5 2 Control circuit 5 2 1 Control circuit diagram OMD200 with motorized OTM40 125_CMA_ A07282 ...

Page 19: ...CONTROL UNITS OMD 200 300 5 2 2 Control circuit diagram OMD200 with motorized OTM160 2500_CM_ Figure 5 2 Control circuit diagram OMD200 with motorized OTM160 2500_CM_ Equipment earth must always be connected A07269 ...

Page 20: ...Output to close switch II or open switch I NO X22 1 X22 2 X22 3 Voltage supply from motor operator OME_ Common Output to O command with switch type OTM160 2500_CM_ NO Reserved X23 1 X23 2 X23 3 Output to control the start of the generator NO Common Output to control the stop of the generator NC X24 1 X24 2 X24 3 Output to signal OK no alarm Common Output to signal Alarm X31 1 X31 2 X31 3 X31 4 Man...

Page 21: ... CONTROL UNITS OMD 200 300 5 2 4 Control circuit diagram OMD300 with motorized OTM40 125_CMA_ Figure 5 4 Control circuit diagram OMD300 with motorized OTM40 125_CMA_ Equipment earth must always be connected A07283 ...

Page 22: ...ONTROL UNITS OMD200 AND 300 A07270 Figure 5 5 Control circuit diagram OMD300 with motorized OTM160 2500_CM_ Equipment earth must always be connected 5 2 5 Control circuit diagram OMD300 with motorized OTM160 2500_CM_ ...

Page 23: ...22 3 Voltage supply from motor operator OME_ Common Output to O command with switch type OTM 160 2500_CM_ NO Reserved X23 1 X23 2 X23 3 Output to control the start of the generator NO Common Output to control the stop of the generator NC 5 2 6 Connectors OMD300 Table 5 2 Connectors OMD300 Figure 5 6 Connectors OMD300 Con nector Description X24 1 X24 2 X24 3 Output to signal OK no alarm Common Outp...

Page 24: ... X23 1 is closed the generator is started When the relay contact Stop X23 3 is closed the generator is stopped 5 1 7 3 Alarm signaling X24 DO6 When the relay contact Alarm X24 3 is open and contact OK X24 1 is closed the automatic transfer logic is enabled If the relay contact Alarm X24 3 is closed and the contact OK X24 1 is open the automatic transfer logic is disabled and an alarm is active 5 2...

Page 25: ...he Figure 6 2 and the II switch will be in the OFF position If the I switch is already in the ON position pushing the I key does not have any influence c When pushing the O key the I switch will be in the OFF position The II switch remains in the OFF position d When pushing the II key the II switch will be in the ON position and the I switch will be in the OFF position e If you push the I key whil...

Page 26: ...sition of the previous command the fuse F1 of the motor operator may operate Figure 6 3 Manual Mode control Pushing of the O key O command will override the commands of the other keys For example if you simultaneously give an O command and another command I or II the motorized change over switch OTM_C is driven to the position O I I II II OMD OFF ON ON 20 5 10 15 0s 510 30 0s 5 10 30 Ts Tbs 300s T...

Page 27: ...SETUP position c Push the Auto key once The Auto LED switches ON and the automatic control unit OMD_ is in Automatic Mode 6 3 Selection of delay time voltage threshold and TEST function The delay time and the voltage threshold are set by the rotary switches in automatic control units OMD200 and OMD300 Ts Tbs Delay times for automatic switching The delay time is the time before activating the switc...

Page 28: ...tching mode In the SETUP mode user must also choose between automatic OTM_C_D motorized OTM40 125_CMA_ or motorized OTM_160 2500_CM_ change over switch See Section 6 4 2 Choice of Operating mode in OMD200 and OMD300 When the Lim rotary switch is set to the TEST position the automatic control unit enters the test sequence In test sequence it is possible to simulate switching and back switching sequ...

Page 29: ...can stop the TEST sequence by turning the Lim rotary switch back to the voltage threshold wanted After stopping the TEST sequence the device re turns to the MANUAL mode By pushing AUTO key once after stopping test sequence the device is set to the AUTO mode Figure 6 6 Lim rotary switch is set to the TEST function in OMD200 and OMD300 20 5 10 15 0s 5 10 30 0s 5 10 30 Ts Tbs 300s Tbs Ts Lim SETUP TE...

Page 30: ...switch or motorized OTM40 125_CMA_ and the automatic back switching sequence has to be inhibited for example while performing maintenance on the Line 1 If the Line 2 fails the switch is changed to the position O 6 4 1 4 Line 1 priority motorized OTM160 2500_CM_ This operating mode is used when user has motorized OTM160 2500_CM_ change over switch and line priority is Line 1 Switch I 6 4 1 5 No pri...

Page 31: ...g the Operation mode by pressing the AUTO button See the Table 6 1 of LED indications for wanted Operation mode Figure 6 8 Setting of SETUP mode with Lim rotary switch in automatic control units OMD200 and OMD300 20 5 10 15 0s 5 10 30 0s 5 10 30 Ts Tbs 300s Tbs Ts Lim SETUP TEST 25 30 A07236 2 Choose SETUP mode with Lim rotary switch according to the Figure 6 8 I II OFF ON ON A07240 6 4 2 Choice o...

Page 32: ...er Auto Alarm LN1 LN2 A07233 Mode Line 1 priority automatic OTM_C_D or motorized OTM40 125_CMA_ No priority mode auto matic OTM_C_D or motorized OTM40 125_CMA_ Manual back switching mode automatic OTM_C_D or motorized OTM40 125_CMA_ LED indication I II Power Auto Alarm LN1 LN2 A07234 I II Power Auto Alarm LN1 LN2 KA00293 I II Power Auto Alarm LN1 LN2 A07235 Mode Line 1 priority motorized OTM160 25...

Page 33: ...Ts Lim SETUP TEST 25 30 2 Automatic mode OR 4 3 I II II OFF ON ON I 1 20 5 10 15 0s 5 10 30 0s 5 10 30 Ts Tbs 300s Tbs Ts Lim SETUP TEST 25 30 Automatic mode 5 Set device to AUTO mode according to the Figure 6 11 Figure 6 11 Selecting the automatic control units OMD200 and OMD300 to Automatic Mode ...

Page 34: ... Figure 7 1 Interface of OMD200 and OMD300 I II OFF ON ON KA00294 Figure 7 2 Keypad on OMD200 and OMD300 AUTO key Selecting the automatic control unit OMD_ to the manual or automatic mode An active alarm can reset by the AUTO key O key Setting the motorized change over switch OTM_C to the OFF position in manual and auto mode both switches I and II are in the OFF position After pressing the O key t...

Page 35: ... 1 2 LEDs Figure 7 3 LEDs on OMD200 and OMD300 Line 1 status LN1 A red LN 1 LED signals the status of the line LN 1 Line status and indication is explained in the Table 7 1 Line 2 status LN2 A red LN 2 LED signals the status of the line LN 2 Line status and indication is explained in the Table 7 1 I II Power Auto Alarm LN1 LN2 KA00293 Line Status LED indication Voltage OK ON No voltage OFF Overvol...

Page 36: ...ing the AUTO key Alarm Status LED Indication Handle attached ON Switching logic alarm Blinking No alarm OFF NOTE When the handle is removed the automatic control unit will stay in Manual Mode and the Alarm LED will be OFF When the Alarm LED is ON or blinking check the state of the motorized change over switch and repair the possible fault situation An active alarm is set off by pushing the AUTO ke...

Page 37: ... 30 s When this side is used the back switching delay Tbs is always set to 300s Lim Voltage threshold with SETUP and TEST function The available selections for voltage threshold in OMD200 and OMD300 are 5 10 15 20 25 30 see the available settings voltage in Figure 7 4 By setting the voltage threshold the unbalance is also set to the same level When the user wants to enter to the SETUP mode the aut...

Page 38: ...es Un Rated voltage setting by DIP switches S23 1 3 fn Rated frequency setting by DIP switch S23 4 N Neutral in use setting by DIP switch S24 1 Ph Number of phases setting by DIP switch S24 2 Gen Generator in use setting by DIP switch S24 3 Gs Generator stop delay setting by DIP switch S24 4 Ts Switching delay setting by Ts Tbs rotary switch see Section 7 2 1 Tbs Back switching delay setting by Ts...

Page 39: ...sitions Main phase voltage Un Positions Main phase fase voltage Un OFF OFF OFF Un 480 277 V OFF OFF ON Un 380 220 V ON OFF OFF Un 440 254 V ON OFF ON Un 230 130 V OFF ON OFF Un 415 240 V OFF ON ON Un 220 127 V ON ON OFF Un 400 230 V default ON ON ON Un 208 120 V S23 4 Position Rated frequency fn OFF 50Hz default ON 60 Hz KA00489 1 2 3 4 ON DIP 1 2 3 4 ON DIP KA00489 1 2 3 4 ON DIP 1 2 3 4 ON DIP D...

Page 40: ...gle phase DIP switch S24 3 to set the generator in use S24 3 Position Generator OFF not in use default ON in use DIP switch S24 4 to set the generator stop delay Gs S24 4 Position Generator stop delay Gs OFF Gs Switching delay Ts default ON Gs 300 seconds KA00490 1 2 3 4 ON DIP 1 2 3 4 ON DIP KA00491 1 2 3 4 DIP ON 1 2 3 4 DIP ON KA00492 1 2 3 4 DIP ON 1 2 3 4 DIP ON KA00489 1 2 3 4 ON DIP 1 2 3 4...

Page 41: ...the information that the LEDs are functioning In the TEST position it is possible to simulate switching and back switching sequences step by step by pressing the AUTO key The user can interrupt the simulation at any place and return to normal use of the device More information see Section 6 3 NOTE In the TEST sequence the power circuit is switched on NOTE After testing the user must ensure that th...

Page 42: ... X22 12 A AC1 250 V 12 A DC1 24 V X23 8 A AC1 250 V 8 A DC1 24 V X24 8 A AC1 250 V 8 A DC1 24 V X26 X27 X28 10 A AC1 250 V 5 A DC1 24 V Over voltage category III Uimp 6 kV IP rating IP40 for the front panel Rango de temperaturas 20 to 60 C Transportation and storage temperature 25 to 80 C Humidity with condensation 5 98 without condensation 5 90 a OMD300 Rated voltage should be 380 415 220 240 Vac...

Page 43: ... position O to position I fails After 3 seconds the Alarm LED and the I LED are blinking The alarm can be reset by pressing the AUTO key If the alarm does not disappear please check that the handle has been removed from the change over switch and the change over switch is not padlocked from the front panel If the alarm can be reset but it activates again after trying to operate the switch please c...

Page 44: ...s will lock the switching logic and can only be reset by pushing the AUTO key During the back switching sequence similiar transitions will be perfomed from II to O and from O to I possibly activating Open 2 Failure or Close 1 Failure Close Switch II Switch I status Switch II status Alarm A04153 Figure 9 1 Unsuccesful switching sequence Figure 9 2 Succesful switching sequence 9 4 Missing of both li...

Page 45: ... CONTROL UNITS OMD 200 300 OMD OMD OMZD1 2 A07291 2 1 2a 2b Figure 10 1 Fastener OMZD1 used when the automatic control unit OMD_ is mounted on the door OMD OMD OMZD1 2 A07291 2 1 2a 2b 10 Accessories 10 1 Fastener ...

Page 46: ...A07214 56 0 56 0 139 0 168 0 120 0 91 0 Ø 4 0 Figure 10 2 Door drilling and mounting of the cover plate OMZC2 when the automatic control unit MD200 or OMD300 is mounted on the door OMZC2 IP54 A07292 OMZD1 4 3 OMD 2 1 3 5 8 TX15 0 8 Nm 8 OMZD1 2 OMD OMD 3 OMD Ø 4 mm A07211 A07207 A07209 A07207 A07292 A07292 A07213 A07212 A07208 A07214 56 0 56 0 139 0 168 0 120 0 91 0 Ø 4 0 10 2 Cover plate ...

Page 47: ...7 A07289 A07289 A07213 A07212 A07208 A07214 56 0 56 0 139 0 168 0 120 0 91 0 Ø 4 0 A07289 2 1 3 5 8 TX15 0 8 Nm 8 A07289 2 1 3 5 8 TX15 0 8 Nm 8 Figure 10 3 Door drilling and mounting of the cover plate OMZC2 when the automatic control unit OMD200 or OMD300 is mounted on the DIN rail ...

Page 48: ...48 AUTOMATIC CONTROL UNITS OMD200 AND 300 ...

Page 49: ...49 AUTOMATIC CONTROL UNITS OMD 200 300 ...

Page 50: ...50 AUTOMATIC CONTROL UNITS OMD200 AND 300 ...

Page 51: ...51 AUTOMATIC CONTROL UNITS OMD 200 300 CZ CN DA DE EL EN ES ET FI FR HR HU IE IT LT LV MT NL NO PL PT RO RU SE SK SL BG ...

Page 52: ...ontact us ABB Oy P O Box 622 FI 65101 Vaasa Finland abb com lowvoltage Copyright 2019 ABB All rights reserved Specifications subject to change without notice 34OMD200 300 rev E 1SCC390125M0203 10 10 2019 ...

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