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LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL

 

1

 

TABLE OF CONTENTS 

 

 

 

 

READ FIRST ...................................................................................................................2 

 

1.0 SPECIFICATIONS / FEATURES...............................................................................3 

 

2.0 THRUST RATINGS ...................................................................................................4 

 

3.0 NOMENCLATURE.....................................................................................................7 

 

4.0 MAINTENANCE.......................................................................................................10 

 

5.0 OUTLINE DIMENSION DRAWINGS .......................................................................12 

 

LP10 .........................................................................................................................12 
LP20 .........................................................................................................................16 
LP30 .........................................................................................................................20 
LP32 .........................................................................................................................22 
LP40 .........................................................................................................................24 
LP50 .........................................................................................................................26 
LP60 .........................................................................................................................28 

6.0 PARTS.....................................................................................................................30 

 

7.0 ACCESSORIES: CLEVIS, PINS & MOUNTS ..........................................................36 

 

 

 

Summary of Contents for LP10

Page 1: ...hey are most often used on windbox dampers in NOx reduction control systems When directly connected to a lever on the damper shaft these actuators provide accurate positioning control at minimum For more information Further publications for the LP series of linear pneumatic piston actuators are available for free download from www abb com actuators see links and reference numbers below or by scann...

Page 2: ...ent is subject to change without notice ABB Inc reserves the right to make minor changes to this publication such as company name logos as well as other minor corrections without necessarily changing the publication number ABB Inc its affiliates employees and agents and the authors of and contributors to this publication specifically disclaim all liabilities and warranties express and implied incl...

Page 3: ... OF CONTENTS READ FIRST 2 1 0 SPECIFICATIONS FEATURES 3 2 0 THRUST RATINGS 4 3 0 NOMENCLATURE 7 4 0 MAINTENANCE 10 5 0 OUTLINE DIMENSION DRAWINGS 12 LP10 12 LP20 16 LP30 20 LP32 22 LP40 24 LP50 26 LP60 28 6 0 PARTS 30 7 0 ACCESSORIES CLEVIS PINS MOUNTS 36 ...

Page 4: ...WARNING Stay clear of moving components when performing procedures that require the equipment to be energized The equipment can operate automatically There is a risk of entanglement of body parts if caution is not observed When possible remove the supply source or remove the equipment from the process before servicing Contacting ABB Inc Should assistance be required with any ABB Instrumentation pr...

Page 5: ...ation self calibration diagnostics and performance monitoring functions TZIDC Digital Features Microprocessor based The AutoStroke feature calibrates and tunes the LP assembly automatically Local keypad two line LCD and position indicator Easy local configuration and operation Digital communication via HART FOUNDATION Fieldbus and Profibus FEATURES Remote configuration and monitoring Configurable ...

Page 6: ...troke length by 0 707 Please refer to the individual Product Specifications for details on the AV and TZIDC Positioner performance Operating Torque Thrust Actuator Type Characteristic LP10 LP20 LP30 LP32 LP40 LP50 LP60 Area Retracting Rod Side 4 71 in 2 11 2 in 2 26 8 in 2 26 8 in 2 48 8 in 2 48 8 in 2 76 1 in 2 Area Extending other side 4 91 in 2 11 94 in 2 28 3 in 2 28 3 in 2 50 3 in 2 50 3 in 2...

Page 7: ... ft lb 40 170 35 40 403 67 45 191 40 45 454 76 50 212 44 50 504 84 55 233 48 55 554 92 60 254 53 60 605 101 65 276 57 65 655 109 70 297 62 70 706 118 75 318 66 75 756 126 80 339 71 80 806 134 85 360 75 85 857 143 90 382 79 90 907 151 Table 1 Table 2 LP30 LP32 Cylinder diameter 6 x8 Cylinder diameter 6 x16 Lever for 90 deg 5 66 Lever for 90 deg 11 31 Supply psi Force lbf Torque ft lb Supply psi For...

Page 8: ...2 416 806 55 2 416 1 610 60 2 635 879 60 2 635 1 756 65 2 855 952 65 2 855 1 902 70 3 074 1 025 70 3 074 2 049 75 3 294 1 098 75 3 294 2 195 80 3 514 1 172 80 3 514 2 341 85 3 733 1 245 85 3 733 2 488 90 3 953 1 318 90 3 953 2 634 Table 5 Table 6 LP60 Cylinder diameter 10 x16 Lever for 90deg 11 31 Supply psi Force lbf Torque ft lb 40 2 740 1 826 45 3 082 2 054 50 3 425 2 282 55 3 767 2 510 60 4 10...

Page 9: ...or Explosion Proof application Class I Div 1 Gr C G Refer to the AV or TZIDC positioner specifications for positioner details and specifications The maximum supply pressure with type TZIDC positioners is 90 psi The maximum supply pressure with type AV positioners is 125 psi Please refer to the individual Instruction Books for the AV and the TZIDC positioners for details on the two types of positio...

Page 10: ...K TZIDC 110 Profibus PA 185 F 85 C Fail in Place L TZIDC 210 Explosion proof Profibus PA 185 F 85 C Fail Safe M TZIDC 210 Explosion proof Profibus PA 185 F 85 C Fail in Place N TZIDC 120 Foundation Fieldbus 185 F 85 C Fail Safe P TZIDC 120 Foundation Fieldbus 185 F 85 C Fail in Place R TZIDC 220 Explosion proof F Fieldbus 185 F 85 C Fail Safe S TZIDC 220 Explosion proof F Fieldbus 185 F 85 C Fail ...

Page 11: ...cessory A protective boot is optional The cylinders can be supplied with either Buna N nitrile rubber seals suitable for 200 F 93 C operation or Viton seals suitable for 148 C 300 F operation The Buna N seals have a lower breakway pressure offering smoother modulating control The operating temperature for the AV15 AV16 is 250 F 121 C All other positioners have a 185 F 85 C maximum ambient Buna N s...

Page 12: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 10 ...

Page 13: ...areful not to scratch the bottom of the grooves as this may allow some small amount of leakage by the piston when the cylinder is put into operation again Place new seals in piston grooves being careful not to cut or nick the new piston seals mmmmmmmmmm Be sure the seal lips are pointing outward toward each end of the piston It is usually wise to remove and replace the tube end seal in the head an...

Page 14: ...viscosity breakdown either in higher temperature applications or in high speed applications where heat is generated due to normal internal operating friction Low temperature rating to 37 C 35 F Vertical applications rod down Cylinder orientation and actuation can allow for quick and easy lubrication migration The non migratory characteristic of Magnalube G eliminates lubrication loss in vertical a...

Page 15: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 5 0 OUTLINE DIMENSION DRAWINGS Certified Drawings available on request LP 10 2 5 x 5 Linear Piston Shown With AV Positioner and Manifold 13 ...

Page 16: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 10 2 5 x 5 Linear Piston Shown With AV Positioner Without Manifold 14 ...

Page 17: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 10 2 5 x 5 Linear Piston Shown with TZIDC Smart Positioner With Manifold 15 ...

Page 18: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 10 2 5 x 5 Linear Piston Shown with TZIDC Smart Positioner Without Manifold 16 ...

Page 19: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 20 4 x 4 Linear Piston Shown with AV Positioner and Manifold 17 ...

Page 20: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 20 4 x 4 Linear Piston Shown with AV Positioner Without Manifold 18 ...

Page 21: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 20 4 x 4 Linear Piston Shown with TZIDC Positioner Without Manifold 19 ...

Page 22: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 20 4 x 4 Linear Piston Shown with TZIDC Positioner and Manifold 20 ...

Page 23: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 30 Linear Piston Shown with AV Positioner and Manifold 21 ...

Page 24: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 30 Linear Piston Shown with TZIDC Positioner Without Manifold 22 ...

Page 25: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 32 6 x 16 Linear Piston Shown with AV Positioner With Manifold 23 ...

Page 26: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 32 6 x 16 Linear Piston Shown with TZIDC Positioner Without Manifold 24 ...

Page 27: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 40 Linear Piston Shown with AV Positioner With Manifold 25 ...

Page 28: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 40 Linear Piston Shown with TZIDC Positioner Without Manifold 26 ...

Page 29: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 50 Linear Piston Shown with AV Positioner With Manifold 27 ...

Page 30: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 50 Linear Piston 28 Shown with TZIDC Positioner Without Manifold ...

Page 31: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 60 Linear Piston Shown with AV Positioner With Manifold 29 ...

Page 32: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL LP 60 Linear Piston 30 Shown with TZIDC Positioner Without Manifold ...

Page 33: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 6 0 PARTS 31 ...

Page 34: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 32 ...

Page 35: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 33 ...

Page 36: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 34 ...

Page 37: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 35 ...

Page 38: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 36 ...

Page 39: ...5 CLEVIS PIN INCLUDES COTTER PINS LP CD 000 001 HARD CHROME O D LH Material Finish 1045 CRS Chrome Plated O D EYE BRACKET PART NO BA CB CD DD E F FL L M 353E435U02 for LP30 LP50 3 25 1 5 1 0 66 4 5 75 2 25 1 5 1 0 353E435U01 for LP60 3 81 2 0 1 38 66 5 0 88 3 0 2 13 1 38 CD F L M FL EYE BRACKET DD DIAMETER Material Finish Cast Stee Black Oxide BA CB E Clevis Pins sold separately from Eye Brackets ...

Page 40: ...LP LINEAR PISTON ACTUATORS INSTRUCTION MANUAL 38 NOTES ...

Page 41: ......

Page 42: ...tained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB 2019 All rights reserved ABB Inc Measurement Analytics 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Measurement Analytics Schillerstr 72 32425 Minden Germany Tel 49 ...

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