ABB JSHD4 Original Instructions Manual Download Page 18 | Manualshive

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ABB JSHD4 Original Instructions Manual Download Page 18

2TLC172072M0201, rev. F

18

www.abb.com/jokabsafety

2018-06-01

JSHD4-1

JSHD4-2

JSHD4-3

JSHD4-4

JSHD4-5

AL

2TLA019995R4700

2TLA019995R4900

2TLA019995R5200

2TLA019995R5500

2TLA019995R5800

AL-A

2TLA019995R5000

2TLA019995R5300

2TLA019995R5600

2TLA019995R5900

Note: A darker box in the table means that the anti-cheat-board is not an option for this particular combination.

Not all combinations of top and bottom parts are possible or useful. The table above shows the part number for the
possible combinations. The combinations are stated according to JSHD4-X YY-Z, where X is the top part number,
the YY letters are for the bottom part and Z (if available) A: anti-cheat-board included. An example of a complete
order would be

2TLA019995R0000 JSHD4-1-AA

or

2TLA019995R0700 JSHD4-2-AF-A.

Accessories

Accessories and spare parts are ordered separately and installed by the user. For a complete list, see
www.abb.com/jokabsafety.

Type

Part number

Description

Anti-cheat-board

2TLA020005R0900

An anti-cheat-board (PCB) can be retrofitted but does not work in combination with any of the
bottom parts and not with JSHD4-1. See table above.

HK10

2TLA020003R4800

10 m cable with 12-pin connector (for the bottom parts AB and AK).

JSM55

2TLA040005R0500

Wall bracket for 3-position device.

JSM50H

2TLA020205R6400

Mounting plate for Eden sensor (Eva unit).

JSM50G

2TLA020205R6300

Mounting plate for MKey5 switch.

JSM54A

2TLA020205R2800

Wall bracket for Eden sensor (Adam), designed for use with bottom part AL.

M12-C101

2TLA020056R1000

10 m cable with 5-pin M12 connector (for the bottom part AC).

M12-C103

2TLA020056R4000

10 m cable with 8-pin M12 connector (for the bottom part AD).

Gasket

2TLA020200R1200

Gasket between handle and bottom part (spare).

Cable entry

2TLA020203R1700

Cable entry with cable protection, M16 (spare).

Products from Jokab Safety with part numbers starting with 2TLJ are fully compatible with ABB products that have
a part number starting with 2TLA.

JSM55
Wall bracket for 3-position device.

Part number:
2TLA040005R0500

10 m cable with M12 connector

Part number
2TLA020056R1000 (5-pin)
2TLA020056R4000 (8-pin)

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Summary of Contents for JSHD4

Page 1: ...ABB Jokab Safety Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety Original Instructions JSHD4 3 position device ...

Page 2: ... JOKAB SAFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular...

Page 3: ...rts 7 Anti cheat board 8 Bottom parts 8 Connection example 12 4 Installation and maintenance 13 Installation instructions 13 Installation instructions 14 Maintenance 14 5 Operation 15 3 Position button 15 Front and top buttons 15 Anti cheat protection 15 LED display 16 6 Overview of models 17 Individual parts installed by the user 17 Complete handles ready for use 17 Accessories 18 7 Technical dat...

Page 4: ...S i Readers This document is intended for authorised installation staff Prior knowledge It is assumed that the reader of this document has knowledge of the following Basic knowledge of products from ABB Jokab Safety General knowledge of safety devices General knowledge of machine safety Special notes Pay attention to the following special notes throughout the whole document Warning Risk of severe ...

Page 5: ...vice could be used improperly JSHD4 is based on a modular system which makes it possible to assemble a complete three position device with different top parts handle and bottom parts which may have different cables or connectors AS i nodes emergency stops etc integrated There are also a number of accessories available such as mounting plates for interlock switches anti cheat boards cables and brac...

Page 6: ...ition the button is pressed to normal operating position Position 3 The connector is in the OFF position button is fully depressed When you release the button it will always return to position 1 regardless of whether it was in position 2 or 3 The connectors are kept open during the entire movement In addition to the safety function that is enabled by the 3 position buttons JSHD4 can also be fitted...

Page 7: ... 2 Female pin in 2 x 8 Molex female S1 3 position push button 1 upper S2 3 position push button 2 lower S3 Top push button S4 Front push button LED 1 Red LED LED 2 Green LED Description JSHD4 2 JSHD4 3 JSHD4 4 JSHD4 5 1 S1 Common x x x x 2 S2 Common x x x x 3 S1 Enabled x x x x 4 S2 Enabled x x x x 5 24 VDC LED 2 x x x x 6 24 VDC LED 1 x x x x 7 S1 Disabled x x x x 8 S2 Disabled x x x x 9 0 VDC LE...

Page 8: ...ally connected for adapting to safety relays in the RT series and Pluto safety PLC Anti cheat board is not an option 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B C D E F G H J K L M Male pin in 2 x 8 Molex male 12 pin Cannon male connector Bottom part AB 12 pin Cannon male connector A S1 Common B S1 Enabled C S2 Common D S2 Enabled E S1 Disabled F S3 S4 Common G S3 Enabled H S4 Enabled J 24 VDC anti...

Page 9: ...d if no anti cheat board is used M12 8 pin male connector seen from the cable side M12 8 pin male connector seen from the cable side Note The COM signal must be 24 VDC to allow the LEDs and anti cheat board to function properly 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 1 2 3 4 5 6 7 8 Male pin in 2 x 8 Molex male 8 pin M12 male connector Bottom part AE 8 pin M12 male connector 1 S2 Common 2 S1 Common...

Page 10: ... designed to replace the old JSHD4 but requires that the two extra buttons S3 and S4 are fed from the common pin F The anti cheat board is not an option 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 1 2 3 4 5 6 7 8 9 10 Male pin in 2 x 8 Molex male 10 pin screw terminal block Bottom part AH 10 pin screw connection 1 S1 S3 S4 Common 2 S2 Common 3 S1 Enabled 4 S2 Enabled 5 S1 Disabled 6 0 VDC anti cheat LE...

Page 11: ...ensor Eva Anti cheat board is an option 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 1 2 3 4 5 6 7 8 9 10 Male pin in 2 x 8 Molex male 10 pin screw terminal block Bottom part AL 10 pin screw connection 1 S1 S3 S4 Common 2 S2 Common 3 S1 Enabled 4 S2 Enabled 5 S1 Disabled 6 0 VDC anti cheat LED 1 LED 2 7 S3 Enabled 8 S4 Enabled 9 Anti cheat Common 10 Anti cheat Operator detected Note The COM signal must ...

Page 12: ... The anti cheat board is connected in series with the first 3 position button S1 The monitored reset input X1 is required to maintain the highest level of safety The top and front buttons are not connected in the figure but can be connected in line with user needs Handle JSHD4 2 Anti cheat board Bottom part AB Cable HK10 Safety relay RT6 24 VDC Test Auto reset Anti cheat ...

Page 13: ...wn in the figure with the components facing forwards Push the board in all the way 3 If no anti cheat board is used you may need to connect a jumper between pins 14 and 16 on connector B depending on which bottom part is used 4 Remove the protective backing from the gasket C on the handle 5 Connect connectors B and E 6 Press the bottom part F towards the handle and tighten the screws G Installatio...

Page 14: ...ing In the event of a functional stop or damage to the product contact your nearest ABB Jokab Safety representative distributor Do not try to repair the product yourself since it may cause permanent damage to the product and impair product safety with the risk of serious personal injury Caution ABB Jokab Safety assumes no responsibility for malfunctioning of the emergency stop if the installation ...

Page 15: ... with no movement registered NOTE Not all models are with optional front and or top buttons or anti cheat protection see Overview of models below Warning The front and or top buttons as well as the anti cheat protection are connected to a non safe node and must never be used for any safety function They can enhance safety but must never be used alone and always in combination with other safety fun...

Page 16: ... A No power or LEDs not connected OR B Power available safety switch 1 in OK position position 2 but anti cheat board not OK ON OFF Power available safety switch 1 not in OK position position 1 or 3 ON ON Power available unit defective bypassed or improperly connected OFF ON Power available safety switch 1 in OK position position 2 as well as anti cheat board OK if available ...

Page 17: ...part 8 pin M12 connector AE 2TLA020005R1400 Bottom part 8 pin M12 connector with emergency stop AF 2TLA020005R1500 Bottom part 4 pin M12 connector 2 AS i nodes 1 safety 1 standard node AG 2TLA020005R1600 Bottom part 4 pin M12 connector 1 AS i nodes safety node AH 2TLA020005R1700 Bottom part 10 pin screw terminal block connector cable entry AJ 2TLA020005R1800 Bottom part 16 pin screw terminal block...

Page 18: ... Anti cheat board 2TLA020005R0900 An anti cheat board PCB can be retrofitted but does not work in combination with any of the bottom parts and not with JSHD4 1 See table above HK10 2TLA020003R4800 10 m cable with 12 pin connector for the bottom parts AB and AK JSM55 2TLA040005R0500 Wall bracket for 3 position device JSM50H 2TLA020205R6400 Mounting plate for Eden sensor Eva unit JSM50G 2TLA020205R6...

Page 19: ...buttons Weight About 0 2 kg without cable Material Handle Polyamide and Noryl Rubber Neoprene Colour Yellow and black Connection Cable or connector depending on model Mechanical service life 106 cycles top to midpoint 105 cycles mid to end point and top front push button Warning Perform a function check as soon as the actuator is connected to a control device to detect any short circuits or dual c...

Page 20: ...M0201 rev F 20 www abb com jokabsafety 2018 06 01 Dimensions Dimensions for JSHD4 NOTE All measurements in millimetres Dimensions for JSHD4 2 with bottom part AL NOTE All measurements in millimetres 60 34 186 200 ...

Page 21: ...2TLC172072M0201 rev F 21 www abb com jokabsafety 2018 06 01 8 EC Declaration of conformity ABB JOKAB SAFETY Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety ...

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