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ABB Jokab Safety Safeball JSTD1, Original Instructions Manual

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ABB Jokab Safety Safeball JSTD1 Original Instructions Manual Download Page 12

 

 

2TLC172180M0201, rev. A 

12 

www.jokabsafety.com 

2011-10-20  

6  Model overview 

Type 

Article number 

Description 

JSTD1-A 

2TLJ020007R3000 

Safeball with 2 m cable 

JSTD1-B 

2TLJ020007R3100 

Safeball with 0.2 m wires 

JSTD1-C 

2TLJ020007R3200 

Safeball with 10 m cable 

JSTD1-E 

2TLJ020007R3400 

Safeball with 0.2 m wires, 1 NO + 1 NO contacts  

 

Accessories 

Type 

Article number 

Description 

JSM C5 

2TLJ020007R0900 

Ball & socket table mount for Safeball 

JSTD25C 

2TLJ020007R5200 

Two-hand station without Safeballs or emergency stop push button 

JSTS31 

2TLJ020007R4100 

Floor stand including spacer ring 

 

A wide variety of mounts and other accessories are available; please refer to the product list at 
www.jokabsafety.com. 

JSM C5 
Ball & socket table mount for Safeball. 
 
Article number:  
2TLJ020007R0900 

JSTD25C 
Two-hand station without Safeballs or emergency 
stop push button. 
 
Article number:  
2TLJ020007R5200 

JSTS31 
Floor stand including spacer ring. 
 
Article number:  
2TLJ020007R4100 

JSTD1-A  

2 m cable 
1 NO + 1 NC contact 
 
Article number:  
2TLJ020007R3000 
 

 
JSTD1-C  

10 m cable 
1 NO + 1 NC contact 
 
Article number:  
2TLJ020007R3200 

JSTD1-B  

0.2 m wires 
1 NO + 1 NC contact 
 
Article number:  
2TLJ020007R3100 
 
 

JSTD1-E  

0.2 m wires 
1 NO + 1 NO contact 
 
Article number:  
2TLJ020007R3400 

Summary of Contents for Jokab Safety Safeball JSTD1

Page 1: ...ABB AB Jokab Safety Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden www jokabsafety com Original instructions Safeball JSTD1 One two hand enabling device ...

Page 2: ...FETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attentio...

Page 3: ...nection examples 7 4 Installation and maintenance 8 Installation precautions 8 Minimum mounting distances and requirements for two hand device 9 Two hand device function description 9 Maintenance 10 Testing of the safety functions 10 5 Operation 11 One hand device 11 Two hand device 11 Limitations 11 6 Model overview 12 Accessories 12 7 Technical data 13 Dimensions 14 CAD model 15 8 EC Declaration...

Page 4: ...med that the reader of this document has knowledge of the following Basic knowledge of ABB Jokab Safety products Knowledge of two hand enabling devices Knowledge of machine safety Special notes Pay attention to the following special notes in the document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may result in injury to the technician or...

Page 5: ... devices shall be installed by a trained electrician following the Safety regulations standards and the Machine directive Failure to comply with instructions operation that is not in accordance with the use prescribed in these instructions improper installation or handling of the device can affect the safety of people and the plant For installation and prescribed use of the product the special not...

Page 6: ...ety PLC connection examples refer to Pluto instruction manual Caution Use of any other safety relay or supervision unit may result in a lower safety level and or the voltage current limitations of the JSTD1 switches being exceeded This may invalidate warranty conditions Warning If the two hand device is connected to another control unit it is extremely important to analyse and determine the safety...

Page 7: ... C connected in a one hand or two hand device setup One hand device Two hand device JSTD1 A B C 13 1 2 1 2 14 23 24 Y14 A1 A2 S13 S14 S34 S44 S24 X1 X4 JOKAB SAFETY 24 VDC Type RT9 JSTD1 A B C JSTD1 A B C 13 2 1 2 1 14 23 24 2 1 33 34 2 1 41 42 A1 A2 S13 S14 S24 S23 S24 X3 X2 JOKAB SAFETY 24 VDC Type JSBR4 ...

Page 8: ...tion for increased ergonomic support Refer to the section Accessories below or the product list at www jokabsafety com for details Installation precautions Warning Safeball must be installed with a minimum distance S to the dangerous machine movement This distance is calculated using the following formula for Safeball according to approving agencies and EN 13855 S K x T C Where S safe distance in ...

Page 9: ... devices must be used and connected to the same safety monitor The two devices must be mounted at a minimum distance between each other in order to prevent both of them being operated with one hand see measurements in the figure below Warning The minimum safety distance varies greatly as there are many ways to mount JSTD1 units It is essential that mounting prevents the system being defeated eithe...

Page 10: ...taneousness of the system by operating one of the JSTD1 pushbuttons for more than 0 5 seconds before pressing the three other JSTD1 pushbuttons The machine should not be started These checks should be repeated at least every year and after changes or maintenance on the machine The stopping time should also be measured at least once each year Button 1 2 3 4 x x x x x x x x x x x x x x x x x x x x x...

Page 11: ... activate a two hand device the two individual one hand devices must be activated within 0 5 seconds of each other This must be set up in the safety monitor by the safety application programmer The safety monitor must also send a stop signal as soon as one or more pushbuttons have been released and check that all pushbuttons have been released before a new start is possible Limitations A two hand ...

Page 12: ...h button JSTS31 2TLJ020007R4100 Floor stand including spacer ring A wide variety of mounts and other accessories are available please refer to the product list at www jokabsafety com JSM C5 Ball socket table mount for Safeball Article number 2TLJ020007R0900 JSTD25C Two hand station without Safeballs or emergency stop push button Article number 2TLJ020007R5200 JSTS31 Floor stand including spacer ri...

Page 13: ... of protection IP67 not intended for use under water Ambient temperature 25 50 C Connector 4x connection cables 0 75 mm 2 Length depending on model Size See drawing Actuating force Approx 2 N Actuator travel 1 3 0 6 mm Mechanical life 1 10 6 operations at max 1 Hz Colour Yellow and black Weight JSTD1 B E 95 g JSTD1 A 225 g with 2 m cable JSTD1 C 680 g with 10 m cable Material Polypropene Chemical ...

Page 14: ...formity European Machinery Directive 2006 42 EC EN ISO 12100 1 A1 2009 EN ISO 12100 2 A1 2009 EN 574 A1 2008 EN ISO 13849 1 Suitable for PL e cat 4 B10d 2 000 000 operations EN 574 Appropriate for the design of two hand device type IIIC Certificates Inspecta Dimensions Safeball dimensions ...

Page 15: ...nt product categories Safeballs belong to the category Control devices find it in the list and click it If the language changed in the new window click the corresponding flag at the top of the page to choose language again Swedish English or German available 6 Choose One hand control device in the list now shown 7 Choose a preferred format in the scroll down list next to CAD format SolidWorks ProE...

Page 16: ...o jokabsafety se Original EC Declaration of conformity according to 2006 42 EC Annex 2A We ABB AB JOKAB Safety Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden declare that the safety components of ABB AB make with type designations and safety functions as listed below is in conformity with the Directive 2006 42 EG Person authorised to compile the technical file Lars Magnus Felth ABB AB JOKAB Safety...

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