ABB IRB 2400 Series, Product Manual

Page: 87 / 242

3.2.2 Maintenance schedule
General
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immediately!
The inspection intervals do not specify the life of each component.
Activities and intervals, standard equipment
The table below specifies the required maintenance activities and intervals and
also refers to the section where performing the activity is detailed.
Detailed in section: Note Interval Maintenance activity
Lubricated for life.
Maintenance free units. 40000 h Oil change in gearboxes,
axes 1,2, 3 and 4.
Oil change, gearbox
axes 5-6 (wrist unit) on
page 93
.
After first 4000
h, then every
60 month
i
12000 h
ii
Oil change in wrist unit
Replacement of SMB
battery on page 97
.
Battery pack, measure-
ment system with 2-
pole battery contact,
e.g. DSQC633A Battery low
alert
iii
Replacement of battery
pack, SMB unit
Replacement of SMB
battery on page 97
.
Battery pack, measure-
ment system of type
RMU101 or RMU102 (3-
pole battery contact) 36 months or
battery low
alert
iv
Replacement of battery
pack, SMB unit
Replace if damaged. 36 months Inspection of all signal
cabling in lower and up-
per arm
Fitting, mechanical stop
axis 1 on page 73
.
Replace if bent. 60 months Replacement of mechan-
ical stop axis 1
i
Change the oil for the first time after 4000 hours, then after every 60 months.
ii
Changing interval if the robot is working in an environment temperature over 40ºC.
iii
The battery low alert (38213 Battery charge low ) is displayed when remaining backup capacity
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See
Operating manual - IRC5 with
FlexPendant for instructions.
iv The battery low alert (38213
Battery charge low ) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
Product manual - IRB 2400 87
3HAC022031-001 Revision: P
© Copyright 2004-2018 ABB. All rights reserved.
3 Maintenance
3.2.2 Maintenance schedule