ABB HT847101, Operation Manual

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Operation Manual / TPL67-C.. - TPL71-C..
Table of contents
© Copyright 2020 . All rights reserved. HZTL2488_EN Rev.G March 2020
Operation Manual
1 Preliminary remarks................................................................................................. 3
1.1 Purpose of this manual .................................................................................................. 3
1.2 Layout and function........................................................................................................ 4
1.3 Intended use..................................................................................................................... 6
1.4 Storage of new turbochargers and spare parts ....................................................... 8
1.5 Essential information................................................................................................... 10
1.6 Symbols and definitions .............................................................................................. 12
1.7 Turbocharger rating plate ........................................................................................... 13
1.8 Contact information..................................................................................................... 14
2 Safety....................................................................................................................... 15
2.1 Introduction ................................................................................................................... 15
2.2 CE conformity ................................................................................................................ 15
2.3 Definition of mandatory signs ................................................................................... 16
2.4 Definition of Safety instructions ............................................................................... 16
2.5 Warning plates on the turbocharger......................................................................... 17
2.6 Safe operation and maintenance............................................................................... 18
2.7 Hazards during operation and maintenance........................................................... 21
2.8 Periodic checking of the pressure vessel ................................................................. 26
2.9 Lifting loads ................................................................................................................... 26
3 Commissioning...................................................................................................... 28
3.1 Oil supply ........................................................................................................................ 28
3.2 Inspection work ............................................................................................................. 31
3.3 Commissioning after taking out of operation........................................................ 33
4 Operation ............................................................................................................... 34
4.1 Noise emissions ............................................................................................................ 34
4.2 Servicing work ............................................................................................................... 36
4.3 Replacement intervals for turbocharger components .......................................... 39
4.4 Speed measurement .................................................................................................... 41
4.5 Stopping the engine .................................................................................................... 45
5 Maintenance .......................................................................................................... 46
5.1 Foreword to Maintenance .......................................................................................... 46
5.2 Cleaning the filter silencer........................................................................................... 47
5.3 Cleaning the compressor during operation ........................................................... 50
5.4 Cleaning turbine blades and nozzle ring in operation ........................................... 56
5.5 Cleaning components mechanically.......................................................................... 61