ABB HT613686, Operation Manual

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Operation Manual / A150-M58/68
Table of contents
© Copyright 2022 ABB. All rights reserved. HZTL4041_EN Rev.F February 2022
Operation Manual / A150-M58/68
1 Introduction............................................................................................................ 4
1.1 Purpose of the manual................................................................................................. 4
1.2 Contact information...................................................................................................... 5
1.3 Essential information.................................................................................................... 5
1.4 Layout and function of the turbocharger ................................................................ 6
1.5 Symbols, definitions..................................................................................................... 8
1.6 Storage of new turbochargers and spare parts .................................................... 10
1.7 Registered trademarks ............................................................................................... 12
2 Safety .................................................................................................................... 13
2.1 Introduction .................................................................................................................. 13
2.2 CE conformity ............................................................................................................... 13
2.3 Definition of mandatory signs .................................................................................. 14
2.4 Definition of safety instructions .............................................................................. 14
2.5 Intended use ................................................................................................................. 15
2.6 Warning plates on the turbocharger........................................................................ 16
2.7 Turbocharger rating plate.......................................................................................... 17
2.8 Periodic check of the pressure vessels.................................................................... 19
2.9 Lifting of loads ............................................................................................................ 20
2.10 Prerequisites for operation and maintenance....................................................... 21
2.11 Hazards during operation and maintenance ......................................................... 22
2.12 Safe operation ............................................................................................................. 24
2.13 Safe maintenance ....................................................................................................... 25
3 Removing and Installing...................................................................................... 29
3.1 Turbocharger weight and transportation ............................................................. 29
3.2 Removing the turbocharger...................................................................................... 30
3.3 Installing the turbocharger ....................................................................................... 34
4 Commissioning .................................................................................................... 39
4.1 Oil supply ...................................................................................................................... 39
4.2 Inspection procedures ................................................................................................ 41
4.3 Commissioning after taking out of operation...................................................... 43
5 Monitoring operation .......................................................................................... 44
5.1 Oil pressure, oil temperature.................................................................................... 44
5.2 Exhaust gas temperature before turbine .............................................................. 46
5.3 Turbocharger speed ................................................................................................... 47
6 Operation and service ......................................................................................... 50
6.1 Noise emission ............................................................................................................ 50
6.2 Service work ................................................................................................................. 52
6.3 Expected replacement intervals .............................................................................. 55