ABB HT613031, Operation Manual

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Operation Manual / TPS44-H.. - TPS52-H..
Table of contents
© Copyright 2021 ABB. All rights reserved. HZTL4037_EN Rev.G June 2021
Operation Manual / TPS44-H.. - TPS52-H..
1 Introduction............................................................................................................ 4
1.1 Purpose of the manual................................................................................................. 4
1.2 Contact information...................................................................................................... 5
1.3 Essential information.................................................................................................... 5
1.4 Registered trademarks ................................................................................................. 5
1.5 Layout and function of the turbocharger ................................................................ 6
1.6 Symbols, definitions...................................................................................................... 7
1.7 Storage of new turbochargers and spare parts .................................................... 10
2 Safety .................................................................................................................... 12
2.1 Introduction .................................................................................................................. 12
2.2 CE conformity ............................................................................................................... 12
2.3 Definition of mandatory signs .................................................................................. 13
2.4 Definition of safety instructions .............................................................................. 13
2.5 Intended use ................................................................................................................. 14
2.6 Deflagration on gas engines ..................................................................................... 15
2.7 Warning plates on the turbocharger........................................................................ 16
2.8 Turbocharger rating plate.......................................................................................... 17
2.9 Lifting of loads ............................................................................................................. 19
2.10 Prerequisites for operation and maintenance...................................................... 20
2.11 Hazards during operation and maintenance ......................................................... 21
2.12 Safe operation .............................................................................................................. 23
2.13 Safe maintenance ....................................................................................................... 24
3 Removing and Installing...................................................................................... 28
3.1 Turbocharger weight and transportation ............................................................. 28
3.2 Removing the turbocharger...................................................................................... 29
3.3 Installing the turbocharger ........................................................................................ 31
4 Commissioning .................................................................................................... 34
4.1 Oil supply ...................................................................................................................... 34
4.2 Inspection procedures ............................................................................................... 35
4.3 Commissioning after taking out of operation....................................................... 37
5 Monitoring operation .......................................................................................... 38
5.1 Oil pressure, oil temperature.................................................................................... 38
5.2 Exhaust gas temperature before turbine ............................................................... 41
5.3 Turbocharger speed .................................................................................................... 41
6 Operation and service ......................................................................................... 45
6.1 Noise emission ............................................................................................................ 45
6.2 Service work ................................................................................................................. 47