ABB HT612029, Operation Manual, Page: 3 / 152

Operation Manual / A130-M.. - A145-M..
Table of contents
© Copyright 2022 ABB. All rights reserved. HZTL4031_EN Rev.P February 2022
Operation Manual / A130-M.. - A145-M..
1 Introduction............................................................................................................ 4
1.1 Purpose of the manual................................................................................................. 4
1.2 Contact information...................................................................................................... 5
1.3 Essential information.................................................................................................... 5
1.4 Layout and function of the turbocharger ................................................................ 6
1.5 Symbols, definitions..................................................................................................... 8
1.6 Storage of new turbochargers and spare parts .................................................... 10
1.7 Registered trademarks ............................................................................................... 12
2 Safety .................................................................................................................... 13
2.1 Introduction .................................................................................................................. 13
2.2 CE conformity ............................................................................................................... 13
2.3 Definition of mandatory signs .................................................................................. 14
2.4 Definition of safety instructions .............................................................................. 14
2.5 Intended use ................................................................................................................. 15
2.6 Deflagration on gas engines ..................................................................................... 16
2.7 Warning plates on the turbocharger........................................................................ 17
2.8 Turbocharger rating plate.......................................................................................... 18
2.9 Periodic check of the pressure vessels................................................................... 20
2.10 Lifting of loads ............................................................................................................. 21
2.11 Prerequisites for operation and maintenance....................................................... 22
2.12 Hazards during operation and maintenance ......................................................... 23
2.13 Safe operation ............................................................................................................. 25
2.14 Safe maintenance ....................................................................................................... 26
3 Removing and Installing...................................................................................... 30
3.1 Turbocharger weight and transportation ............................................................. 30
3.2 Removing the turbocharger....................................................................................... 31
3.3 Installing the turbocharger ....................................................................................... 36
4 Commissioning .................................................................................................... 44
4.1 Oil supply ...................................................................................................................... 44
4.2 Inspection procedures ............................................................................................... 46
4.3 Commissioning after taking out of operation...................................................... 48
5 Monitoring operation .......................................................................................... 49
5.1 Oil pressure, oil temperature.................................................................................... 49
5.2 Exhaust gas temperature before turbine ............................................................... 51
5.3 Turbocharger speed ................................................................................................... 52
6 Operation and service ......................................................................................... 55
6.1 Noise emission ............................................................................................................ 55
6.2 Service work .................................................................................................................. 57