ABB HT603158, Operation Manual

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Operation Manual / TPS44-H.. - TPS52-H..
Figures
© Copyright 2021 ABB. All rights reserved. HZTL4037_EN Revision F May 2021
Figures
Fig. 1: Serial number (01) on the rating plate ........... 4
Fig. 2: Layout and function of the turbocharger...... 6
Fig. 3: V olatile C orrosion I nhibitor (VCI)................... 10
Fig. 4: Package with hygrometer ............................... 11
Fig. 5: Warning plate locations ................................... 16
Fig. 6: Rating plate ........................................................ 17
Fig. 7: Position of the rating plate ............................. 18
Fig. 8: Attachment of loads on the crane hook ....... 19
Fig. 9: Attachment angle.............................................. 19
Fig. 10: Swivel lifting eyes........................................... 28
Fig. 11: Removing the turbocharger.......................... 30
Fig. 12: Inserting gaskets into the bracket............... 31
Fig. 13: Inserting threaded rods into the bracket ... 32
Fig. 14: Requirements for threaded rods.................. 32
Fig. 15: Placing the turbocharger on the bracket.... 33
Fig. 16: Layout and overview of the speed measure-
ment system.................................................................. 42
Fig. 17: Fitting the speed sensor ............................... 44
Fig. 18: Noise insulation, bellows .............................. 46
Fig. 19: Cleaning the filter silencer............................ 54
Fig. 20: Cleaning the compressor casing, diffuser
mechanically.................................................................. 56
Fig. 21: Cleaning the nozzle ring, turbine casing
mechanically................................................................... 57
Fig. 22: Soaking contamination of the turbine....... 59
Fig. 23: Swivel lifting eyes ............................................ 71
Fig. 24: Ring nuts ........................................................... 72
Fig. 25: Overview of assemblies ................................. 73
Fig. 26: Removing the gas outlet casing.................. 74
Fig. 27: Removing air inlets.......................................... 75
Fig. 28: Removing the compressor casing (1/2) .... 76
Fig. 29: Removing the compressor casing (2/2) .... 76
Fig. 30 .............................................................................. 77
Fig. 31: Do not loosen screw plugs............................. 77
Fig. 32: Removing the cartridge group (1) ................ 78
Fig. 33: Removing cartridge group 2.......................... 78
Fig. 34: Rotating the cartridge group and fitting the
service support .............................................................. 79
Fig. 35: Removing the nozzle ring............................... 80
Fig. 36: Measuring clearance A and B ........................ 81
Fig. 37: Measuring nozzle ring compression ............ 82
Fig. 38: Fitting the diffuser.......................................... 83
Fig. 39: Lifting the cartridge group and rotating it
by 90° ............................................................................... 84
Fig. 40: Fitting the cartridge group ........................... 85
Fig. 41: Installing the nozzle ring ................................ 86
Fig. 42: Fitting the turbine casing .............................. 87
Fig. 43: Rotating the turbocharger ............................ 88
Fig. 44: Measuring clearances N and R...................... 89
Fig. 45: Fitting the gas outlet casing......................... 90
Fig. 46: Installing the air inlets.................................... 91
Fig. 47: Overview of tightening torques ................... 92
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