ABB HT598026, Operation Manual

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Operation Manual / TPL65VA32 / VA33
Table of contents
© Copyright 2020 . All rights reserved. HZTL2464_EN Rev.E March 2020
Operation Manual
1 Preliminary remarks................................................................................................. 3
1.1 Purpose of this manual .................................................................................................. 3
1.2 Layout and function........................................................................................................ 4
1.3 Intended use of the turbocharger .............................................................................. 7
1.4 Storage of new turbochargers and spare parts ....................................................... 8
1.5 Essential information................................................................................................... 10
1.6 Symbols and definitions .............................................................................................. 13
1.7 Turbocharger rating plate ........................................................................................... 14
1.8 Contact information..................................................................................................... 15
2 Safety...................................................................................................................... 16
2.1 Introduction ................................................................................................................... 16
2.2 CE conformity ................................................................................................................ 16
2.3 Definition of mandatory signs ................................................................................... 17
2.4 Definition of Safety instructions ............................................................................... 17
2.5 Warning plates on the turbocharger......................................................................... 18
2.6 Safe operation and maintenance............................................................................... 18
2.7 Hazards during operation and maintenance........................................................... 21
2.8 Periodic checking of the pressure vessel ................................................................. 27
2.9 Lifting loads ................................................................................................................... 27
3 Commissioning...................................................................................................... 29
3.1 Oil supply ........................................................................................................................ 29
3.2 Inspection work ............................................................................................................. 32
3.3 Commissioning after taking out of operation........................................................ 33
4 Operation ............................................................................................................... 35
4.1 Noise emissions ............................................................................................................ 35
4.2 Servicing work ............................................................................................................... 36
4.3 Replacement intervals for turbocharger components .......................................... 38
4.4 Speed measurement ................................................................................................... 40
4.5 Emergency operation TPL..VA ................................................................................... 44
4.6 Stopping the engine .................................................................................................... 45
5 Maintenance .......................................................................................................... 47
5.1 Foreword to Maintenance ........................................................................................... 47
5.2 Cleaning the filter silencer.......................................................................................... 48
5.3 Cleaning the compressor during operation ............................................................ 51
5.4 Cleaning turbines and guide vanes during operation ........................................... 55
5.5 Cleaning components mechanically.......................................................................... 55