ABB HT596345, Operation Manual, Page: 31 / 124

Operation Manual / 4 Product description / A130-H.. - A140-H
Table of contents
© Copyright 2020 ABB. All rights reserved. HZTL4030_EN Rev.F February 2020
Product description
1 Introduction............................................................................................................ 3
1.1 Essential information.................................................................................................... 3
1.2 Registered trademarks ................................................................................................. 3
1.3 Related documents........................................................................................................ 3
1.4 Layout and function of the turbocharger ................................................................ 4
1.5 Warning plates on the turbocharger......................................................................... 6
1.6 Locations of the rating plates..................................................................................... 7
2 Removing and Installing........................................................................................ 8
2.1 Weight and transportation of the turbocharger.................................................... 8
2.2 Removing the turbocharger........................................................................................ 9
2.3 Installing the turbocharger ........................................................................................ 13
3 Commissioning .................................................................................................... 20
3.1 Oil supply ...................................................................................................................... 20
3.2 Inspection procedures ................................................................................................ 22
3.3 Commissioning after taking out of operation...................................................... 24
4 Monitoring operation .......................................................................................... 25
4.1 Oil pressure, oil temperature.................................................................................... 25
4.2 Exhaust gas temperature before turbine ............................................................... 27
4.3 Turbocharger speed ................................................................................................... 28
5 Operation and service ......................................................................................... 31
5.1 Noise emission ............................................................................................................. 31
5.2 Service work ................................................................................................................. 33
5.3 Expected replacement intervals ............................................................................... 37
5.4 Stopping the engine................................................................................................... 39
6 Periodic maintenance work ................................................................................ 40
6.1 Foreword to maintenance......................................................................................... 40
6.2 Cleaning components mechanically ........................................................................ 41
7 Eliminating malfunctions.................................................................................... 51
7.1 Malfunctions when starting....................................................................................... 51
7.2 Malfunctions during operation ................................................................................ 52
7.3 Turbocharger is surging ............................................................................................ 55
7.4 Malfunctions when stopping.................................................................................... 56
7.5 Speed measurement system ..................................................................................... 57
8 Dismantling and fitting....................................................................................... 58
8.1 Introduction ................................................................................................................. 58