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ABB FET630, Manual

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ABB FET630 Manual Download Page 66

66 

FEP630, FEH630

 ELECTROMAGNETIC FLOWMETER  |  CI/FEP630/FEH630-EN REV. D 

 

 

 

… 7  Operation 

… Extended diagnostic functions 

 

Measurements on the flowmeter 

Coil inductance, coil current, coil resistance 

The diagnosis of the coil in the sensor includes coil inductance, 
current and resistance. 
 

 

Flowmeter sensor temperature 

 

The coil temperature monitoring triggers an alarm via the digital 
output, if configured. 
The minimum and maximum alarm value for the coil temperature 
can be set. 
The coil temperature is a function of the ambient temperature 
and measuring medium temperature. 
Compliance with the temperature specification of the sensor 
liner can thus be monitored. 
 

 

Setup 

 

Menu / parameter 

Description 

Diagnostics / ...Diagnosis Control / ...Diagnosis Coil 

Coil Diag On/Off 

Activate the function. 

Coil Resistor 

Display the coil resistance. 

Coil Current 

Display the coil current. 

Coil Inductance 

Display the coil inductance. 

Coil Temperature 

Display the coil temperature within the sensor. 

Coil Temperature Adj 

Measurement of coil temperature must be set in 
accordance with the conditions on-site. 
Temperature measured with a separate 
thermometer can be entered here. 

Coil Temp. Min Alarm 

Min. and max. alarm for the sensor temperature 
(coil temperature). Can be used to monitor the 
temperature limit of the meter tube liner 

Coil Temp. Max Alarm 

 

 

Transmitter monitoring 

 

Monitoring the temperature of the electronic unit in the 
transmitter triggers an alarm via the digital output, if 
configured. 
In the ‘...Diagnosis Values’, the current temperature as well as the 
smallest and largest previously measured temperature is 
displayed. 
 

 

 

 

 

Monitoring the grounding 

The function checks for noise in the measuring signal and the 
electrical grounding of the device. While the check is in progress, 
no flow measurement can take place. 
The noise / grounding check is started manually and delivers a 
‘successful / failed’ result. 
The measurements (Power Spectrum, Amplitude 1 to 4 and 
Frequency 1 to 4) will help if the noise / grounding check fails. 
 
Requirements for use: 

•  The sensor must be filled completely with measuring 

medium. 

•  There is no flow through the sensor (close all valves, shut-

off devices etc.) 

•  The sensor must be grounded (see ). 
•  There may not be any deposits on the measuring 

electrodes. 

 

 

 

Menu / parameter 

Description 

Diagnostics / ...Diagnosis Control / ...Noise Check 

Start Noise Check 

Start of test 

Result Noise Check 

Test result 

Power Spectrum 

Current power spectrum. 

Amplitude 1 Value ... 4 

Display of the four strongest amplitudes of the 
frequency spectrum in 

ι

V with the associated 

frequency. 

Frequency 1 ... 4 

 

 

Summary of Contents for FET630

Page 1: ...extended functions for efficient system operation at reduced costs and with higher profitability ProcessMaster FEP630 The first choice for demanding applications in the processing industry HygienicMaster FEH630 The first choice for demanding applications in the food industry Additional Information Additional documentation on FEP630 FEH630 is available for download free of charge at www abb com flo...

Page 2: ...instructions 23 Use in Potentially Explosive Atmospheres 23 Sensor grounding 23 General information on grounding 23 Metal pipe with fixed flanges 24 Metal pipe with loose flanges 24 Plastic pipes non metallic pipes or pipes with insulating liner 24 Sensor type HygienicMaster 25 Grounding with conductive PTFE grounding plate 25 Devices with extended diagnostic functions 25 Installation and groundin...

Page 3: ...tter monitoring 66 Monitoring the grounding 66 Verification 67 Fingerprint database 67 8 Maintenance 67 Safety instructions 67 9 Recycling and disposal 68 Dismounting 68 Disposal 68 10 Specification 69 Permitted pipe vibration 69 ProcessMaster Temperature data 69 Maximum permissible cleaning temperature 69 Maximum ambient temperature depending on measuring medium temperature 70 ProcessMaster Mater...

Page 4: ...o the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical products Warnings The warnings in th...

Page 5: ...s etc For use as a climbing aid for example for mounting purposes For use as a bracket for external loads for example as a support for piping etc Material application for example by painting over the housing name plate or welding soldering on parts Material removal for example by spot drilling the housing Use in Potentially Explosive Atmospheres Note An additional document with Ex safety instructi...

Page 6: ...e Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices 1 Type designation 2 CE mark 3 Power supply 4 IP rating in accordance with EN 60529 5 Tamb maximum permissible ambient temperature 6 Nominal diameter 7 Process connection pressure rating 8 Cal...

Page 7: ...PHERE IS PRESENT AVERTISSEMENT Ne pas ouvrir en presence d une atmosphere explosive Achtung Heisse Oberfläche Warning Hot Surface Attention Surface tres chaude Cable entries M20 x 1 5 1 2 3 4 1 WARNING Danger due to electrostatic discharge 2 WARNING Do not open if an explosive atmosphere is present 3 WARNING Hot surface 4 Thread for cable glands Figure 2 Additional warning plate 3 Transport and st...

Page 8: ...tion Observe the permitted ambient conditions for transport and storage Avoid storing the device in direct sunlight In principle the devices may be stored for an unlimited period However the warranty conditions stipulated in the order confirmation of the supplier apply Temperature data Storage temperature range Æ40 to 70 C Æ40 to 158 F The ambient conditions for the transport and storage of the de...

Page 9: ...s General The following points must be observed during installation The flow direction must correspond to the marking if present The maximum torque for all flange screws must be complied with Secure flange screws and nuts against pipe vibration The devices must be installed without mechanical tension torsion bending Install flange devices wafer type devices with plane parallel counterflanges and u...

Page 10: ...rohibited This is because in some instances an electrically conductive coating may form on the inside of the meter tube Devices with hard rubber or soft rubber liner Devices with a hard soft rubber liner always require additional gaskets ABB recommends using gaskets made from rubber or rubber like sealing materials When selecting the gaskets make sure that the tightening torques specified in chapt...

Page 11: ... applications the vertical mounting position is preferred For a horizontal mounting position make sure that the sensor is installed to be self draining Minimum spacing of the devices Spacing D â 1 0 m 3 3 ft for Design Level A â 0 7 m 2 3 ft for Design Level B G12063 HygienicMaster xxx FEH D Spacing D â 1 0 m â 3 3 ft Figure 10 Minimum spacing In order to prevent the devices from interfering with ...

Page 12: ...utlet section turn off devices The measuring principle is independent of the flow profile as long as standing eddies do not extend into the measured value formation such as may for example occur after double manifolds in the event of tangential inflow or where half open gate valves are located upstream of the sensor In such cases measures must be put in place to normalize the flow profile A Do not...

Page 13: ...nated measuring media Figure 14 Bypass line For strongly contaminated measuring media a bypass line in accordance with the figure is recommended so that operation of the system can continue to run without interruption during mechanical cleaning Mounting with pipe vibration 1 Pump 2 Damping device 3 Turn off device Figure 15 Vibration damping If pipe vibration occurs it needs to be damped using dam...

Page 14: ...l bracket 2 Leakage hole Figure 18 3A compliant installation Please observe the following points A Do not install the device vertically with the terminal box or transmitter housing pointing downward B The angel bracket option is not 3A compliant C Please make sure that the leakage hole of the process connection is located at the lowest point of the installed device A vertical mounting position is ...

Page 15: ...le leakage make sure that the liner on the flange is not cut or damaged 2 Position the flowmeter sensor plane parallel and centered between the piping 3 Install gaskets between the surfaces see Gaskets on page 10 Note For achieve the best results ensure the gaskets fit concentrically with the meter tube To ensure that the flow profile is not distorted the gaskets must not protrude into the piping ...

Page 16: ... If necessary provide a sun screen on site Do not up scale the maximum signal cable length between the transmitter and the sensor 1 Drill mounting holes at mounting location 2 Attach transmitter securely to the mounting location using suited fasteners for the base material G11567 205 8 07 2x45 90 2x1 77 3 54 262 10 31 71 2 8 71 2 8 Ø 7 0 28 1 1 Hole pattern for mounting holes Figure 20 Mounting di...

Page 17: ...g is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply NOTICE Potential adverse effect on the IP rating Check the O ring gasket for damage and replace it if necessary before closing the housing cover Check that the O ring gasket is properly seated when closing the housing cover G11738 01 A B C 1 1 2 1 2 2 A Integral mount d...

Page 18: ...ting the transmitter position Depending on the installation position the transmitter housing or LCD display can be rotated to enable horizontal readings In addition the display in the LCD indicator can be rotated by 180 using the parameter Display Rotation see Parameter description in the operating instruction Transmitter housing DANGER Damaging the device carries a risk of explosion When the scre...

Page 19: ...ing and closing the housing on page 17 Turn the LCD indicator Perform steps A to F Figure 25 Rotating the LCD indicator Rotate LCD indicator single compartment housing The LCD indicator can be rotated in three increments of 90 each To open and close the housing refer to Opening and closing the housing on page 17 Turn the LCD indicator Perform steps A to F Figure 26 Rotating the LCD indicator Chang...

Page 20: ... be inserted to extend inputs and outputs The slots are located on the transmitter motherboard and can be accessed after removing the front housing cover Plug in card Description Quantity Current output 4 to 20 mA passive red Order no 3KQZ400029U0100 Maximum of two plug in cards Passive digital output green Order no 3KQZ400030U0100 Maximum of one plug in card Passive digital input yellow Order no ...

Page 21: ...IC FLOWMETER CI FEP630 FEH630 EN REV D 21 1 Cover 2 LCD indicator 3 Frontend board FEB with integral mount design only 4 Slot OC2 5 Slot OC1 6 Plug in cards Figure 27 Installation of plug in cards example dual compartment housing ...

Page 22: ...idelines Make sure that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable harness is not damaged Insert the LCD indicator into the bracket only for single compartment housings 4 Remove frontend board only in integral mount design and dual compartment housi...

Page 23: ...nual As a result it is crucial that the installation guidelines and connection values it lists are also observed The icon on the name plate indicates the following Sensor grounding General information on grounding Observe the following items when grounding the device For plastic piping or piping with insulating liner the ground is provided by the grounding plate or grounding electrodes When stray ...

Page 24: ...ish the connection between the ground terminal of the sensor and a suited grounding point in accordance with the figure Plastic pipes non metallic pipes or pipes with insulating liner G12023 2 1 1 3 A B 3 2 A Flange design B Wafer type design 1 Ground terminal 2 Terminal lug 3 Grounding plate Figure 31 Plastic pipes non metallic pipes or pipes with insulating liner For plastic pipes or pipes with ...

Page 25: ...ons on page 63 Installation and grounding in piping with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compliance with the corresponding system conditions The following factors are especially important 1 Pipelines inside electrically conductive or insulating 2 Piping consistently and widely on cathodic cor...

Page 26: ...nges and connect them to the flowmeter sensor and to functional ground The screw bolts for flange connections should be mounted with insulation The insulation plates and the insulation pipe are not included in the delivery They must be provided onsite by the customer G11049 1 1 2 A B 3 B B B A Connection line corrosion potential B Insulated screw bolts without grounding plates 1 Insulated piping 2...

Page 27: ...y Note Adhere to the limit values of the power supply in accordance with the information on the name plate Observe the voltage drop for large cable lengths and small conductor cross sections The voltage at the terminals of the device may not down scale the minimum value required in accordance with the information on the name plate The power supply is connected to terminal L phase N zero or 1 2Æ an...

Page 28: ... cable conduit G12036 Figure 36 Installation set for cable conduit Conduit NOTICE Condensate formation in terminal box If the flowmeter sensor is permanently connected to cable conduits there is a possibility that moisture may get into the terminal box as a result of condensate formation in the cable conduit Make sure that the cable conduits on the terminal box are sealed An installation set for s...

Page 29: ...m 0 24 to 0 47 in Cable design Two wire pairs as a star quad cable Conductor cross section Length dependent Shield Copper braid with approximately 85 coverage Temperature range Depends on application Maximum signal cable length 0 25 mm2 AWG 24 50 m 164 ft 0 34 mm2 AWG 22 100 m 328 ft 0 5 mm2 AWG 20 150 m 492 ft 0 75 mm2 AWG 19 200 m 656 ft Recommended cables It is recommended to use an ABB signal ...

Page 30: ...s S63 In case of an accident due to inhaling take the injured person out into the fresh air to rest If the terminal box is to be potted subsequently on site a special two component potting compound can be ordered separately order no D141B038U01 Potting is only possible if the sensor is installed horizontally Observe the following instructions during work activity Preparation Complete the installat...

Page 31: ...ents L Phase N Neutral conductor PE Protective earth PE DC voltage supply Terminal Function comments 1 2Æ Æ PE Protective earth PE Connections for inputs and outputs Terminal Function comments Uco 32 31 32 Current output 4 to 20 mA HART output active or Current output 4 to 20 mA HART output passive 41 42 Passive digital output DO1 51 52 Passive digital output DO2 V1 V2 V3 V4 Plug in card slot OC1 ...

Page 32: ...tput Uco 32 31 32 Can be configured for outputting mass flow and volume flow via the on site software G11596 02 A B I E 32 Uco 32 I E 31 RB RB Uq 31 Uco A Current output Uco 32 active B Current output 31 32 passive Figure 41 I internal E external RB load G10323 02 0 0 100 200 300 400 500 600 5 10 15 20 25 30 35 RB Ω Uq V Permissible source voltage Uq for passive outputs in relation to load resista...

Page 33: ... 52 are not electrically isolated from each other If an additional electrically isolated digital output is required a corresponding plug in module must be used If you are using a mechanical counter we recommend setting a pulse width of â 30 ms and a maximum frequency of fmax á 30 Hz Current output V1 V2 V3 V4 plug in module Up to two additional plug in modules can be implemented via the Passive cu...

Page 34: ...nary output passive Terminals V1 V2 V3 V4 Output closed 0 V á UCEL á 3 V 2 mA ICEL 30 mA Output open 16 V á UCEH á 30 V DC 0 mA á ICEH á 0 2 mA Switching function Parameterization possible Digital input V1 V2 V3 V4 plug in module A digital input can be implemented via the Passive digital input yellow plug in module G11598 01 16 30 V DC V2 V3 I E V1 V4 16 30 V DC OC2 OC1 Ri Ri Figure 47 Plug in car...

Page 35: ...anently short circuit proof Note If the device is used in potentially explosive atmospheres the plug in card for the loop power supply may only be used to supply a passive output It is not allowed to connect it to multiple passive outputs Modbus PROFIBUS DP interface V1 V2 plug in card A Modbus or PROFIBUS DP interface can be implemented by using the Modbus RTU RS485 white or PROFIBUS DP RS485 whi...

Page 36: ...mple shows usage for digital output 41 42 the same applies to usage for digital output 51 52 G11913 A V2 V1 I E 24 V max 25 mA DC 0V B RB V4 V3 OC2 OC1 A Loop power supply blue plug in card in slot 1 B Digital output green plug in card in slot 2 Figure 51 Active digital output V3 V4 example Digital output 41 42 51 52 passive on distributed control system G12366 A Ex 1 Ex 2 0 V DC 16 30 V DC B Rx R...

Page 37: ...A DC 0V B V4 V3 OC2 OC1 A Loop power supply blue plug in card in slot 1 B Passive digital input yellow plug in card in slot 2 Figure 54 Active digital output V3 V4 example Connection versions digital output 41 42 51 52 Depending on the wiring of digital outputs DO 41 42 and 51 52 they can be used parallel or only individually The electrical isolation between the digital outputs also depends on the...

Page 38: ...0 240 V AC 24 V DC HART Iout 1 2 DI DO 100 240 V AC 24 V DC PA PA 1 2 4 3 1 4 3 6 6 5 Single compartment housing 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for inputs and outputs 4 Terminal for potential equalization 5 LCD indicator 6 Bracket for LCD indicator park position Figure 56 Connection to device example PA potential equalization Change from one to two colu...

Page 39: ...al supply Lead the power supply cable into the housing through the top cable entry Lead the cables for signal inputs and signal outputs into the housing through the middle and where necessary bottom cable entries Connect the cables in accordance with the electrical connection If present connect the cable shielding to the earthing clamp provided Use wire end ferrules when connecting After connectin...

Page 40: ... compartment housing A Upper terminal box back side B Lower terminal box C Signal cable to sensor 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for signal cable 4 Terminals for inputs and outputs 5 Terminal for potential equalization Figure 57 Electrical connection to transmitter in remote mount design example dimensions in mm in ...

Page 41: ...Follow the instructions in Opening and closing the housing on page 17 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue 2 B Orange white 1 Observe the following points when connecting to an electrical supply Lead the cable for the power supply and the signal inputs and outputs into the housing a...

Page 42: ...rotection class Follow the instructions in Opening and closing the housing on page 17 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue 2 B Orange white 1 Observe the following points when connecting to an electrical supply Lead the signal cable into the housing as shown Connect the cables in ac...

Page 43: ...Tm Measuring medium temperature The process values of the HART variables can be set in the device menu Modbus communication Note The Modbus protocol are not secure as such the intended application should be assessed to ensure that these protocols are suitable before implementation Modbus is an open standard owned and administrated by an independent group of device manufacturers styled the Modbus O...

Page 44: ...aximum length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 έ is preferred especially at a baud rate of 19200 and above PROFIBUS DP communication Note The PROFIBUS DP protocol are not secure as such the intended application should be assessed to ensure that these protocols are suitable before implementation PROFIBUS DP interface Terminals V1 V2 Conf...

Page 45: ... of the DP line Number of PROFIBUS DP and PA nodes á 126 addresses 0 to 125 Per PROFIBUS DP segment Number of DP nodes á 32 Node Devices with without PROFIBUS address Bus termination required at the beginning and end of each DP segment Trunk cable length LT see diagram length dependent on transfer rate Cable length of at least 1 m between two DP nodes at â 1500 kBit s Spur cable length LS at á 150...

Page 46: ...n potentially explosive atmospheres Ex safety instructions are an integral part of this manual As a result it is crucial that the installation guidelines and connection values it lists are also observed The icon on the name plate indicates the following Hardware settings Note The product has an ABB service account that can be disabled with this write protection switch Dual compartment housing G117...

Page 47: ... parameterization cannot be changed via the LCD indicator Activating and sealing the write protection switch protects the device against tampering Number Function On Write protection active Off Write protection deactivated Configuration of digital outputs V1 V2 or V3 V4 G11924 01 ON OFF 1 ON OFF 1 1 NAMUR rotary switch Figure 64 Position of rotary switch on the plug in card The configuration NAMUR...

Page 48: ...ptional LCD indicator for parameterization can be connected Parameterization via the local operating interface DANGER Explosion hazard Risk of explosion during operation of the device with open terminal box Only perform parameterization of the device via the local operating interface outside potentially explosive atmospheres A PC Notebook and the USB interface cable are needed to configure the dev...

Page 49: ...shown 2 Insert USB interface cable into a free USB female connector on the PC notebook 3 Switch on the device power supply 4 Start ABB AssetVision and perform the parameterization of the equipment Detailed information on operating the software is available in the relevant operating instructions and the DTM online help Parameterization via HART Configuration via the HART interface of the device req...

Page 50: ...20 5 mA Off Low Flow Cut Off 1 EPD Alarm Off Switching on the power supply Switch on the power supply The LCD display shows the following display during the startup process System Startup Processing The process display is displayed after the startup process Parameterization via the menu function Easy Setup Settings for the most common parameters are summarized in the Easy Setup menu This menu prov...

Page 51: ... 14 Use to set the desired upper range value 15 Confirm the selection with The device is factory calibrated to the flow range end value QmaxDN unless other customer information is available The ideal upper range values are those which correspond to a flow velocity of 2 to 3 m s 0 2 to 0 3 QmaxDN The adjustable upper range values are listed in the table at Measuring range table on page 54 Easy Setu...

Page 52: ...up Dig Out 41 42 Mode Pulse Next Edit 28 Use to call up the edit mode 29 Use to select the desired operating modeOff Logic Pulse Frequencyfor the digital output 30 Confirm the selection with Easy Setup Curr Out at Alarm High Alarm Next Edit 31 Use to call up the edit mode 32 Use to select the desired alarm mode 33 Confirm the selection with Easy Setup Low Alarm 3 500 mA Next Edit 34 Use to call up...

Page 53: ...nsor close all valves shut off devices etc The sensor is completely filled with the medium to be measured Easy Setup System Zero Next OK Use to start automatic adjustment of the zero point for the system Menu Easy Setup Exit Select Once all parameter have been set the main menu appears again The most important parameters are now set 40 Use to switch to the process display Change from two to one co...

Page 54: ... gal min 150 6 12 m3 h 52 8 US gal min 600 m3 h 2642 US gal min 1200 m3 h 5283 US gal min 200 8 21 6 m3 h 95 1 US gal min 1080 m3 h 4755 US gal min 2160 m3 h 9510 US gal min 250 10 36 m3 h 159 US gal min 1800 m3 h 7925 US gal min 3600 m3 h 15850 US gal min 300 12 48 m3 h 211 US gal min 2400 m3 h 10567 US gal min 4800 m3 h 21134 US gal min 350 14 66 m3 h 291 US gal min 3300 m3 h 14529 US gal min 66...

Page 55: ...inary output pulse output follows digital output 41 42 90 or 180 out of phase Digital output 51 52 as binary output for output of the flow direction Curr Out 31 32 4 20mA FWD REV 4 20mA FWD 4 12 20 mA 4 20mA FWD REV Curr Out at Alarm High Alarm 21 to 23 mA or Low Alarm 3 5 to 3 6 mA High Alarm 21 8 mA Current at flow rate 103 I 20 5 mA Off current output remains at 20 5 mA High Alarm Low Alarm Off...

Page 56: ... of the device If there is a chance that safe operation is no longer possible take the device out of operation and secure it against unintended startup Menu navigation Note For a detailed description of the individual parameters and menus on the configuration level please refer to the Parameter description in the operating instruction M10145 01 1 2 5 Menu 3 4 5 Exit Select 1 Operating buttons for ...

Page 57: ...be assigned to the and operating buttons The function 5 that is currently assigned to them is shown on the LCD display Control button functions Meaning Exit Exit menu Back Go back one submenu Cancel Cancel a parameter entry Next Select the next position for entering numerical and alphanumeric values Meaning Select Select submenu parameter Edit Edit parameter OK Save parameter entered Change from t...

Page 58: ... current process values There are two menu levels under the process display Information level Operator Menu The information level contains the parameters and information that are relevant for the operator The device configuration cannot be changed on this level Configuration level Configuration The configuration level contains all the parameters required for device commissioning and configuration ...

Page 59: ...he icon appears here and the operator pages are automatically displayed one after the other Call up configuration level The device is protected against changes in the parametrization Switching to the information level On the information level the operator menu can be used to display diagnostic information and choose which operator pages to display Process display 1 Open the using Operator Menu Ope...

Page 60: ...oubleshooting refer to the chapter titled Diagnosis Error messages in the operating instruction Switching to the configuration level parameterization Note For a detailed description of the individual parameters and menus on the configuration level please refer to the Parameter description in the operating instruction The device parameters can be displayed and changed on the configuration level Pro...

Page 61: ...he set password has been forgotten the password can be reset and reassigned A one time password is needed for this purpose and can be generated by ABB Service upon request To reset the password the password has to be entered incorrectly once for the Standard user level When the configuration level is called up again a new entry Reset password then appears in the list of access levels 1 Switch to t...

Page 62: ...Use to call up the parameter for editing The decimal place that is currently selected is highlighted Parameter name 12 3456 unit Next OK 3 Use to select the decimal place to change 4 Use to set the desired value 5 Use to select the next decimal place 6 If necessary select and set additional decimal places in accordance with steps 3 to 4 7 Use to confirm your setting This concludes the procedure fo...

Page 63: ...ting in accordance with requirement Input Output Dig Out 51 52 Mode Ň Follow DO 41 42 Extended diagnostic functions Overview Note The extended diagnostic functions are only available on the ProcessMaster FEP630 and HygienicMaster FEH630 if the Extended diagnostic functions software package has been ordered see table The Partial Filling Detector function is not available for HygienicMaster FEH630 T...

Page 64: ... Tfe Adjust Manual adjustment of the TFE function Tfe Threshold Manual fine adjustment of the switching threshold Actual Tfe Value Display of the current TFE value Above the TFE threshold an alarm occurs if configured Detection of gas bubbles Gas bubbles in the measuring medium influence the flow measurement values and the measuring accuracy It is possible to issue a gas bubble alarm if the actual...

Page 65: ...ere Cond Iout Min Value Set the 4 mA and 20 mA value which correspond to the upper and lower range of the conductivity value Cond Iout Max Value Cond Min Alarm Value Set the alarm for minimum and maximum conductivity In the case of down scale an alarm is triggered Cond Max Alarm Value Elec Imp E1 GND Impedance between electrode E1 and GND ground potential Input Output Curr Out V1 V2 Output Value S...

Page 66: ...ax alarm for the sensor temperature coil temperature Can be used to monitor the temperature limit of the meter tube liner Coil Temp Max Alarm Transmitter monitoring Monitoring the temperature of the electronic unit in the transmitter triggers an alarm via the digital output if configured In the Diagnosis Values the current temperature as well as the smallest and largest previously measured tempera...

Page 67: ...Imp E2 8 Maintenance Safety instructions WARNING Risk of injury due to live parts When the housing is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply CAUTION Risk of burns due to hot measuring media The device surface temperature may exceed 70 C 158 F depending on the measuring medium temperature Before starting work on t...

Page 68: ...ideration If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page 8 Disposal Note Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of electric ...

Page 69: ...ctors These factors include the measuring medium temperature Tmedium the ambient temperature Tamb operating pressure Pmedium liner material and the approval for explosion protection Storage temperature range Æ40 to 70 C Æ40 to 158 F Maximum permissible cleaning temperature CIP media Liner Cleaning temperature Steam PTFE PFA 150 C 302 F Cleaning fluid PTFE PFA 140 C 284 F The maximum cleaning tempe...

Page 70: ...s steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 194 F Æ40 C Æ40 F 45 C 113 F 130 C 266 F Thick PTFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 90 C 194 F 45 C 113 F 130 C 266 F Thick PTFE Stainless steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 194 F Æ40 C 40 F 45 C 113 F 130 C 266 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 90 C 194 F 45 C 113 F 130 C 266 F PFA Stainless steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 19...

Page 71: ...C 14 F 60 C 140 F 10 C 14 F 180 C 356 F Thick PTFE Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 180 C 356 F Æ40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F PFA Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 180 C 356 F Æ40 C 40 F ETFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F ETFE Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 130 C 266 F Æ40 C Æ40 F Only for China production si...

Page 72: ...10 C 14 F 130 C 266 F PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F Æ40 C Æ40 F Thick PTFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F Thick PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F Æ40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F PFA Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F Æ40 C 40 F ETFE Steel 10 C 14 F 60 C 140 F 10...

Page 73: ...0 C 14 F 180 C 356 F Thick PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 180 C 356 F Æ40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F PFA Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 180 C 356 F Æ40 C 40 F ETFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F ETFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F Æ40 C Æ40 F Only for China production site For option...

Page 74: ... 60 C 140 F PTFE DN 10 to DN 600 to 24 in 270 20 C 68 F 400 100 C 212 F 500 130 C 266 F Thick PTFE DN 25 to DN 80 1 to 3 in 0 180 C 356 F DN 100 to DN 250 4 to 10 in 67 180 C 356 F DN 300 12 in 27 180 C 356 F PFA DN 3 to DN 200 10 to 8 in 0 180 C 356 F ETFE DN 25 to DN 600 1 to 24 in 100 130 C 266 F Ceramic carbide DN 25 to DN 1000 1 to 40 in 0 80 C 176 F Linatex DN 50 to DN 600 6 to 24 in 0 70 C ...

Page 75: ...N 400 16 in CL150 300 to DN 1000 40 in CL150 Design Level A G10588 0 10 20 30 40 50 60 70 80 90 100 110 30 22 10 14 10 50 30 122 50 122 70 158 90 194 110 230 130 266 150 302 170 C 338 F PN 40 PN 25 PN 16 PN 10 PN 63 PN 100 145 290 435 580 725 870 1015 1160 1305 1450 1595 0 Tmedium Pmedium bar Pmedium psi Figure 73 DIN flange steel up to DN 600 24 in Design Level A G10590 CL300 CL150 30 22 10 14 10...

Page 76: ... 32 50 68 86 104 122 140 158 176 194 F 87 0 101 5 116 0 130 5 145 0 159 5 174 0 188 5 203 0 217 5 232 0 246 5 A DN 1000 PN 10 B DN 700 DN800 DN900 PN 10 C DN 1000 PN 16 D DN 900 DN 800 PN 16 E DN 700 PN 16 Figure 76 DIN flange steel up to DN 700 28 in to DN 1000 40 in Design Level A G11338 30 22 10 14 0 32 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 180 C 356 F 400 300 250 200 150 100...

Page 77: ...158 90 194 80 176 100 212 110 230 120 248 130 C 266 F Tmedium Pmedium bar Pmedium psi Figure 79 Cast iron housing DN 25 to 600 1 to 24 in Design Level B G11336 10 14 0 32 10 50 20 68 30 86 40 104 50 122 60 140 70 158 90 194 80 176 100 212 110 230 120 248 130 C 266 F 50 40 30 20 10 0 725 580 435 290 145 0 PN10 PN16 CL150 PN25 PN40 CL300 Tmedium Pmedium bar Pmedium psi Figure 80 Welded tubular steel...

Page 78: ...imum allowable temperature shock difference in C Any Temperature gradient C min Any Change from two to one column Maximum ambient temperature depending on measuring medium temperature Integral mount design or remote mount design Flowmeter sensor in standard version Process connection Ambient temperature range Tamb Measuring medium temperature Tmedium Minimum Maximum Minimum Maximum Flange 20 C 4 F...

Page 79: ...tion DN Pmedium max Tmedium Wafer type DN 3 to 50 10 to 2 in 40 bar 580 psi Æ25 to 130 C Æ13 to 266 F DN 65 to 100 2 to 4 in 16 bar 232 psi Welded spuds DIN 2463 ISO 1127 DIN 11850 DN 3 to 40 10 to 1 in 40 bar 580 psi Æ25 to 130 C Æ13 to 266 F DN 50 DN 80 2 in 3 in 16 bar 232 psi DN 65 DN 100 2 in 4 in 10 bar 145 psi Welded spuds SMS 1145 DN 25 DN 40 to 100 1 in 1 5 to 4 in 6 bar 87 psi Æ25 to 130...

Page 80: ...10 230 130 266 C F PN 40 300 CL PN 25 PN 16 Cl150 PN 10 Tmedium Pmedium bar Pmedium psi 0 72 5 145 217 5 290 362 6 435 507 6 580 652 6 Figure 83 Wafer type design JIS 10K B2210 wafer type design DN Material PN Tmedium Pmedium DN 32 to 100 1 to 4 in 1 4404 1 4435 1 4301 10 Æ25 to 130 C Æ13 to 266 F 10 bar 290 psi 145 psi 11 Additional documents Note An additional document with Ex safety instruction...

Page 81: ...ny Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health F Yes F No If yes which type of contamination please place an X next to the applicable items F biological F corrosive irritating F combustible highly extremely combustible F toxic F expl...

Page 82: ... 65 12 98 12 98 CL300 4 94 3 86 17 38 17 38 CL600 9 73 9 73 JIS 10K 2 84 1 37 14 68 14 68 DN 20 in PN40 9 78 7 27 20 75 20 75 PN63 100 24 57 20 42 42 15 42 15 CL150 5 29 5 29 18 49 18 49 CL300 9 77 9 77 33 28 33 28 CL600 15 99 15 99 JIS 10K 4 1 1 88 20 75 20 75 DN 25 1 in PN40 13 32 8 6 13 32 8 6 13 32 8 6 PN63 100 32 09 31 42 53 85 53 85 53 85 53 85 CL150 5 04 2 84 23 98 23 98 23 98 23 98 CL300 1...

Page 83: ... 5 81 66 75 72 81 66 75 72 CL150 30 96 30 96 89 93 89 93 89 93 89 93 CL300 38 38 27 04 61 21 61 21 61 21 61 21 CL600 53 91 53 91 JIS 10K 14 94 8 37 02 39 1 37 02 39 1 DN 80 3 in PN40 38 3 26 04 51 9 53 59 51 9 53 59 PN63 63 15 55 22 64 47 80 57 64 47 80 57 CL150 19 46 19 46 104 6 104 6 104 6 104 6 CL300 75 54 26 91 75 54 75 54 75 54 75 54 CL600 84 63 84 63 JIS 10K 16 26 9 65 45 07 47 16 45 07 47 1...

Page 84: ...8 61 71 99 42 103 1 99 42 103 1 PN25 137 4 117 6 166 5 133 9 166 5 133 9 PN40 359 6 275 9 279 9 241 279 9 241 CL150 55 18 27 31 146 1 148 3 146 1 148 3 CL300 202 7 113 2 246 4 246 4 246 4 246 4 DN 300 12 in PN10 58 79 38 45 91 29 94 65 91 29 94 65 PN16 122 4 85 64 113 9 114 8 113 9 114 8 PN25 180 6 130 2 151 1 106 9 151 1 106 9 PN40 233 4 237 4 254 6 252 7 254 6 252 7 CL150 90 13 50 37 203 5 198 2...

Page 85: ...423 8 380 9 CL300 1886 On request On request On request 1886 On request DN 800 32 in PN10 391 7 304 2 On request On request 391 7 304 2 PN16 646 4 511 8 On request On request 646 4 511 8 PN25 1358 1087 On request On request 1358 1087 CL150 410 8 380 9 493 3 380 9 410 8 380 9 CL300 2187 On request On request On request 2187 On request DN 900 36 in PN10 387 7 296 3 On request On request 387 7 296 3 ...

Page 86: ...83 7 CL300 5624 On request DN 1400 56 in PN 6 515 On request PN10 956 3 On request PN16 1558 On request DN 1500 60 in CL150 1284 1166 CL300 6139 On request DN 1600 64 in PN 6 570 7 On request PN10 1215 On request PN16 2171 On request DN 1800 72 in PN 6 708 2 On request PN10 1492 On request PN16 2398 On request DN 2000 80 in PN 6 857 9 On request PN10 1840 On request PN16 2860 On request Flange mat...

Page 87: ...K 45 08 45 08 DN 40 1 in PN40 56 06 56 06 CL150 36 12 36 12 CL300 73 99 73 99 JIS 10K 56 06 56 06 DN 50 1 in PN40 71 45 71 45 CL150 66 22 66 22 CL300 38 46 38 46 JIS 10K 71 45 71 45 DN 65 2 in PN16 37 02 39 1 PN40 43 03 44 62 CL150 89 93 89 93 CL300 61 21 61 21 JIS 10K 37 02 39 1 DN 80 3 in PN40 51 9 53 59 CL150 104 6 104 6 CL300 75 54 75 54 JIS 10K 45 07 47 16 DN 100 4 in PN16 49 68 78 19 PN40 78...

Page 88: ...00 12 in PN10 91 29 94 65 PN16 113 9 114 8 PN25 151 1 106 9 PN40 254 6 252 7 CL150 203 5 198 CL300 421 7 259 1 DN 350 14 in PN10 72 49 75 22 PN16 124 9 104 4 PN25 226 9 167 9 CL150 270 5 263 CL300 463 9 259 4 DN 400 16 in PN10 120 1 113 9 PN16 191 4 153 8 PN25 404 246 7 CL150 229 3 222 8 CL300 635 8 328 1 DN 450 18 in CL150 267 3 192 3 CL300 660 9 300 DN 500 20 in PN10 153 9 103 5 PN16 312 1 224 8...

Page 89: ...es for HygienicMaster with variable process connections Nominal diameter Maximum tightening torque mm in Nm DN 3 to DN 10 in 8 DN 15 in 10 DN 20 in 21 DN 25 1 31 DN 32 1 in 60 DN 40 1 in 80 DN 50 2 5 DN 65 2 in 5 DN 80 3 15 DN 100 4 14 Parameter description in the operating instruction ...

Page 90: ...90 FEP630 FEH630 ELECTROMAGNETIC FLOWMETER CI FEP630 FEH630 EN REV D Notes ...

Page 91: ...FEP630 FEH630 ELECTROMAGNETIC FLOWMETER CI FEP630 FEH630 EN REV D 91 Notes ...

Page 92: ...ur local ABB contact visit abb com contacts CI FEP630 FEH630 EN Rev D 08 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in t...

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