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ABB EBS852, Operating Instruction

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Operating Instruction 

42/68-831-EN 

 

Power electronic unit for cabinet

installation

EBS852, EBS862 (Contrac)

  

Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Leistungselektronik/EBS852, EBS862 (Contrac) @ 20\mod_1209026268421_3101.doc @ 182186 

 

 

To control Contrac actuators

in areas with explosion protection

 

 

 

 

 

 

   

 
 

 

 

 

 

 

 

Summary of Contents for EBS852

Page 1: ...ic unit for cabinet installation EBS852 EBS862 Contrac Pos 1 Titelbl tter Copyright BA IA Aktorik Antriebe Leistungselektronik EBS852 EBS862 Contrac 20 mod_1209026268421_3101 doc 182186 To control Con...

Page 2: ...72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by...

Page 3: ...0 1 11 Storage conditions 10 1 12 Installation safety information 11 1 13 Electrical installation safety information 11 1 14 Operating safety information 11 2 Explosion protection safety precautions 1...

Page 4: ...issioning with the service field ISF 29 7 1 1 Status 29 7 1 2 Device setup operating mode 29 7 1 3 Setup via user interface 29 7 1 4 Defining the initial position 0 or 100 30 7 1 5 Defining the second...

Page 5: ...state The requirements in the manual as well as the documentation and certificates must be observed and followed in order to maintain this state for the period of operation The general safety requirem...

Page 6: ...1 doc 3204 1 5 Labels and symbols Pos 4 11 berschriften 1 1 1 1 spaltig Symbole und Signalw rter 20 mod_1208422698260_3101 doc 180868 1 5 1 Symbols and warnings Pos 4 12 Sicherheit Allgemein Symbole u...

Page 7: ...ible voltage range Year of manufacture 4 Permissible line frequency Max power consumption 5 Permissible ambient temperature Protection class 6 Specifications for external fuse protection 1 5 2 2 Name...

Page 8: ...ince the modules are stand alone units order numbers may vary 1 5 3 1 Name plate on the lower section of the electronic unit Fig 3 1 Electronic unit type 2 Unit no No of the non list version 3 Permiss...

Page 9: ...47 1 7 Personnel qualification The installation commissioning and maintenance of the device may only be carried out through trained specialist personell authorized by the plant operator The specialist...

Page 10: ...e and the environment and supports the reuse of valuable raw materials If it is not possible to dispose of old equipment properly ABB Service can accept and dispose of returns for a fee Pos 4 22 bersc...

Page 11: ...el according to the electrical plans Comply with electrical connection information in the manual Otherwise the electrical protection class can be affected The secure separation of contact dangerous el...

Page 12: ...ce The Contrac power electronic unit must be upstream from the motor temperature monitoring unit SD241 B or similar certified tripping unit Pos 6 4 berschriften 1 1 1 spaltig A C Benutzung der Enginee...

Page 13: ...wo sizes for rack mounting Special parameters can be used to adapt the electronic units to the type of actuator concerned The electronic units EBS852 EBS862 Contrac are the interface between actuator...

Page 14: ...en EBS852 EBS862 Baugruppen EBS852 20 mod_1209124480359_3101 doc 182707 3 1 1 EBS852 Fig 7 EBS852 1 Commissioning and service field ISF 2 Transformer 3 Cover for connection space 4 Cable clamps Fig 8...

Page 15: ...82683 3 1 2 EBS862 Fig 9 EBS862 1 Electronic unit lower section 2 Electronic unit cover 3 Cover for connection space 4 Holes for cable glands 4 5 6 2 1 3 M00355 Fig 10 EBS862 connection space 1 Commis...

Page 16: ...and secured to prevent unintentional startup It must also be possible to disconnect the electronic unit and actuator onsite All signal and motor cables between the actuator and electronic unit must be...

Page 17: ...le lifting it up and off the hinge pins The cover of the electronic unit must be positioned in exactly the right place Mounting the housing halves 1 Set the housing halves down on the hinge pins and i...

Page 18: ...al regulation concerning the setup of electrical devices within hazardous areas This applies particularly to EN 60079 14 for the setup of the screen and the potential compensation between the actuator...

Page 19: ...15 EBS862 On request 12 5 A RHDE16000 30 70 225 120 385 190 610 280 898 460 1476 1 At actuator rated power Current consumption in positioning mode approx 40 50 of lmax in each case 2 Cable length betw...

Page 20: ...0 Elektrischer Anschluss Aktorik Antriebe Allgemein Kabelschirm Anschluss 10 mod_1181823021906_3101 doc 106144 Fig 11 Fitting the shield 1 Remove approx 2 cm of cable sheathing 3 from the end of the c...

Page 21: ...eistungselektronik EBS852 EBS862 EX 10 mod_1182165726453_3101 doc 107622 Important The electrical connection is provided by terminals on the actuator and on the electronic unit Fig 12 Electrical conne...

Page 22: ...kup fuse External 35 A safety fuse 1 16 A thermal circuit breaker Relay fuse for DO1 DO2 DO3 F2 F4 in connection space 3 x 0 2 A medium time lag Brake fuse on printed board power section 0 315 A mediu...

Page 23: ...mod_1209459742906_3101 doc 182825 5 5 Connection elements Pos 12 22 Elektrischer Anschluss Aktorik Antriebe Leistungselektroniken EBS852 EBS862 Anschlusselemente EBS852 20 mod_1209042755218_3101 doc 1...

Page 24: ...ektroniken Allgemein Anschlusselemente EBS862 20 mod_1209044861125_3101 doc 182577 t 5 6 EBS862 Fig 16 1 Commissioning and service field ISF 2 Terminals for mains connection 3 Mains cable 4 Plug for m...

Page 25: ...hrung im Tr gergestell 20 mod_1209463199906_3101 doc 182871 Fig 17 Cable guide in rack 1 Electronic module 2 Thermally conductive plate 3 Mains distribution Pos 12 28 Elektrischer Anschluss Aktorik A...

Page 26: ...paltig J L Kabelf hrung im Stecker 16 mod_1197963296437_3101 doc 145945 5 9 Cable routing in the connector Pos 12 33 Elektrischer Anschluss Aktorik Antriebe Leistungselektroniken Allgemein Kabelf hrun...

Page 27: ...Define end positions and Initial diagnosis can be configured via the commissioning and service field ISF It can be used to adjust the actuator to the working area and set the direction without using...

Page 28: ...button to end the adjustment process 3 Reset button Press to restart the processor and delete any values assigned positions 0 and 100 4 Accept button 0 Press to set the current position as 0 press in...

Page 29: ...g instructions for the relevant actuator Danger Serious damage to health risk to life Make sure that the actuator can move without posing a risk 7 1 1 Status The electronic unit is connected to the po...

Page 30: ...ton 9 to move to the second position 5 To accept the position press the Accept button 2 or 4 If successful both LEDs 5 and 10 will flash at a rate of approx 1 Hz 7 1 6 Saving your settings 6 Press bot...

Page 31: ...0 and 100 at the same time Both LEDs will light up briefly and then go out Operation Normal operation MAN AUT The LEDs are off Positioning via the button on the ISF takes priority over the control sy...

Page 32: ...vious alarms are stored in the Saved Alarms area in the electronic unit The graphic user interface use to output the stored alarms Pos 18 4 Fehlermeldungen Allgemein Fehler 13 mod_1191908411312_3101 d...

Page 33: ...e out Transmitter monitoring Maintenance Actuator temperature Temperature of Electronic Unit upper limit lower limit upper limit lower limit Lubricant Elastom Motor Gear high low high low Monitoring O...

Page 34: ...Positioning time out Hardware Monitoring Software Monitoring Standstill Min speed Movement in incorrect direction Frequency converter end positions Position sensor memory error Flash error RAM error...

Page 35: ...ring between actuator and electronic unit Check wiring Defective motor brake Check the winding resistance of the motor and brake Check the brake lock Binary inputs on the electronic unit are not wired...

Page 36: ...A 0 9 A RHD E 500 10 2 2 A 1 1 A RHD E 800 10 5 0 A 2 5 A RHD E 1250 12 5 0 A 2 5 A RHD E 2500 25 5 0 A 2 5 A RHD E 4000 40 5 8 A 2 7 A RHD E 8000 80 5 0 A 2 5 A RSD E 10 5 0 2 2 A 1 1 A RSD E 10 10 0...

Page 37: ...log output 0 4 20 mA galvanically isolated 3 binary inputs BE 1 BE 3 DI 1 DI 3 Binary 0 3 5 V or open galvanically separated Binary 1 12 35 V galvanically separated 3 binary outputs BA 1 BA 3 DO 1 DO...

Page 38: ...05231786867_3101 doc 169127 Zu Symbol Description CE mark By placing the CE mark on the model plate ABB Automation Products GmbH declares its conformance with the following directives EMC directive 89...

Page 39: ...tact person Telephone Fax E Mail Device details Type Serial no Reason for the return description of the defect Was this device used for working with substances which pose a threat or health risk F Yes...

Page 40: ...Ex applications 18 Explosion protection safety precautions 12 External fuse for EBS862 22 External fuses 22 F Fuses 22 G General information 37 General information on operation 27 General Safety Info...

Page 41: ...nformation 10 Trouble shooting 35 Typical commissioning with the service field ISF 29 W Warranty provision 6 WEEE directive 10 Pos 24 4 Wechsel zwei auf einspaltig 0 mod_1130421955859_3101 doc 3829 We...

Page 42: ...hout notice Printed in the Fed Rep of Germany 07 2008 ABB 2008 3KXE181004R4201 42 68 831 EN Rev A ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 19...

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