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ABB CP435, Installation And Operation Manual

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ABB CP435 Installation And Operation Manual Download Page 7

Installation

ABB, 1SBC159108M0201

7

2

Installation

2.1 Package Contents

The following parts are found in the box:

– Operator terminal CP435 

– 6 installation fasteners

– Power connector (connected to the 24 V DC power input)

– Installation and operation manual (1SBC159108M0201)

Summary of Contents for CP435

Page 1: ...CP435 Installation and Operation Manual ABB 1SBC159108M0201 2008 09 English Cover_MAEN959 fm Page 1 Friday August 29 2008 2 23 PM ...

Page 2: ... Please read the entire installation manual prior to installing and using this equipment Only qualified personnel may install operate or repair this equipment ABB is not responsible for modi fied altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Only parts a...

Page 3: ...e 11 3 4 Grounding 12 3 5 Power Supply and Wiring 13 4 Dip Switches 14 5 Communication Ports 15 6 Operation 17 6 1 Self Test 17 6 2 System Menu 18 6 3 Key Pad 19 6 4 Bench and Function Tests 20 6 5 Setting Communication Parameters 20 6 6 Touch Screen Calibration 21 6 7 Downloading an Application 22 6 8 Uploading an Application 23 6 9 Uploading Downloading a Recipe 24 6 10 Copying an Application 25...

Page 4: ...Contents ABB 1SBC159108M0201 ...

Page 5: ... the requirements of article 4 of EMC directive 2004 108 EC Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of wate...

Page 6: ... must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies...

Page 7: ...1 7 2 Installation 2 1 Package Contents The following parts are found in the box Operator terminal CP435 6 installation fasteners Power connector connected to the 24 V DC power input Installation and operation manual 1SBC159108M0201 ...

Page 8: ...OM 2 25 pin female connector RS232 RS422 RS485 COM 3 9 pin female connector RS422 RS485 Ethernet Yes USB Host 2 ports USB Device 1 port Flash ROM 8 MB RAM 16 MB CPU 32 bit RISC Battery backed memory 512 KB Data Recipe 512 KB CF card port Yes Real time clock Yes with rechargeable lithium battery Display Color TFT LCD 64K colors 800 x 480 pixels CCFT backlight lifetime approximately 50 000 h at 25 C...

Page 9: ... 20 90 RH non condensed Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Shock endurance 10 G 11 ms 3 times in each direction of X Y and Z axes CE EN61000 6 4 EN61000 6 2 Cooling Natural cooling Parameter CP435 T CP435 T ETH ...

Page 10: ...ack Fixture mounting holes Power lamp Communication lamps Function keys Display Network lamp DIP switches 1 12 COM2 RS232 RS422 RS485 DC power input COM1 RS232 RS485 Network connection USB port for CF card connection USB port for transmission COM3 RS422 RS485 printer memory stick ...

Page 11: ... 2 External and Cut out Dimensions 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below 231 176 219 7 164 7 7 5 45 8 46 8 220 8 0 0 8 165 8 0 0 8 Unit mm Cutout dimension 165 8 0 0 8 220 8 0 0 8 Cutout dimensions ...

Page 12: ... screws with too much or uneven force or it may cause the deformation of the operator terminal 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground Torque 0 6 0 7 Nm 5 31 6 2 lb in STEP 1 STEP 2 STEP 3...

Page 13: ...to the power connector and then turn the screws tight 3 Plug in the connector to the power input of the operator terminal Use copper conductors only 60 75 C Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Note The power connector is already plugged into the power input of operator terminal when the pac...

Page 14: ...terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 if the operator terminal requires no password to start its ...

Page 15: ...nnector is used to connect the operator terminal to a controller via RS422 or RS485 Note Make sure that the connection is in accordance with the setting of the dip switches for example RS485 corresponds to SW10 and SW11 ON See section 4 Dip Switches Pin Function Pin Function 1 RS485 1 RS422 TX RS485 2 RS232 RXD 2 RS422 CTS 3 RS232 TXD 3 RS422 CTS 4 N A 4 RS422 RX 5 Signal ground 5 Signal ground 6 ...

Page 16: ...S232 TXD 15 RS422 TX RS485 3 RS232 RXD 16 RS422 RX 4 RS232 RTS 17 RS422 RX 5 RS232 CTS 18 N A 6 N A 19 7 Signal ground 20 8 Optional 5V 100mA output 21 9 N A 22 10 23 RS422 RTS 11 24 RS422 RTS 12 RS422 CTS 25 N A 13 RS422 CTS COM 2 1 10 11 13 12 6 7 9 8 5 2 3 4 14 17 22 25 24 23 20 21 19 18 15 16 ...

Page 17: ... self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica tion or data After downloading again all items should pass the self test Note When using the operator terminal for the first time remember to reset the real time clock RTC Human Machine Interface ROM BIOS Version 1 0 C 2008 ABB Display Type Color TFT LCD System RA...

Page 18: ...Link The operator terminal is connected F2 Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to be made for the operator terminal to work properly Use and to move to desired field and to set the value of the field F3 Copy Copies application data to another CP435 F4 Set Calibrates the touch panel and clears data RAM See also section 6 6...

Page 19: ...unctional keys can also be defined in CP400Soft and used as Quick buttons for example to set an ON OFF value to change a screen etc For further information about the slide out menu please see the CP400Soft User s Manual When a key is pressed the operator terminal will make a beep sound to signal that a command is pressed The default setting a 200 ms beep can be config ured Menu key Functional keys...

Page 20: ...Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in CP400Soft To set parameters in the operator terminal select F2 Confg in the system menu To set parameters in CP400Soft select Application Workstation Setup Select the Connection tab to set communication parameters Note The bench test will clear the application data of the operator termina...

Page 21: ...mmand F4 Set is used Then perform the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task See also section 6 2 System Menu Note When using the F4 Set command all RAM data will be cleared ...

Page 22: ... parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware Application in CP400Soft if it is a first time to download the application to the operator terminal otherwise se lect Application Download Application The following appe...

Page 23: ...ill prompt for a password enter the password set in CP400Soft from Application Workstation Setup Once the correct password is entered the operator terminal starts to upload the application to the PC For information about setting a password please see section 6 11 Passwords While the operator terminal is uploading the following is displayed After uploading select File Reconstruct Source in CP400Sof...

Page 24: ...oading a Recipe Open an application file with the recipe to be downloaded in CP400Soft Select File Download Recipes to display the Open dialog Enter the name of the rec ipe file RCP and click Open While the operator terminal is downloading the recipe Downloading recipes is displayed on the screen After the download is finished select F5 Run to run the application Remember to define the length and ...

Page 25: ... menu from the operator terminal with the appli cation to be copied The operator terminal will prompt for a password enter the password set in CP400Soft from Application Workstation Setup Once the cor rect password is entered the CP435 starts to copy the application to the other CP435 For information about setting a password please see section 6 11 Passwords The following appears on the screens du...

Page 26: ...s the table can register passwords and user levels in the table shown below In the illustration below the button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table How to configure an Action Button is described in the CP400Soft User s Manual After registering passwords and us...

Page 27: ...d The object Action Button in CP400Soft also allows the designer to create a but ton which asks the user to re enter a password For example by pressing the button the password keypad will be displayed to prompt the user to enter a password After entering the password the opera tor terminal will update the user level according to the most recent password which has been entered Therefore this button...

Page 28: ...r for a password The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to ac cess to certain parts of the application Scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in CP400Soft the operator terminal will prompt for a password The user w...

Page 29: ...re 69685 Chassieu France Tel 33 0 4 72 22 17 22 Fax 33 0 4 72 22 17 00 ABB STOTZ KONTAKT GmbH Po Box 10 16 80 69006 Heidelberg Germany Tel 49 0 6221 701 1190 Fax 49 0 6221 701 1333 www abb fr www abb de stotz kontakt Cover_MAEN859A fm Page 2 Friday August 29 2008 1 55 PM ...

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