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CP420

Installation and Operation Manual

ABB, 1SBC159102M0202 2008-09

English

Cover_MAEN858A.fm Page 1 Friday, August 29, 2008 1:31 PM

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Summary of Contents for CP420B

Page 1: ...CP420 Installation and Operation Manual ABB 1SBC159102M0202 2008 09 English Cover_MAEN858A fm Page 1 Friday August 29 2008 1 31 PM ...

Page 2: ...2 Please read the entire installation manual prior to installing and using this equipment Only qualified personnel may install operate or repair this equipment ABB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Only parts a...

Page 3: ...ns 10 3 3 Mounting Procedure 10 3 4 Grounding 11 3 5 Power Supply and Wiring 12 4 Dip Switches 13 5 Communication Ports 14 6 Operation 15 6 1 Self Test 15 6 2 System Menu 16 6 3 Bench and Function Tests 17 6 4 Setting Communication Parameters 17 6 5 Touch Screen Calibration 18 6 6 Downloading an Application 18 6 7 Uploading an Application 19 6 8 Copying an Application 21 6 9 Passwords 22 ...

Page 4: ...Contents ABB 1SBC159102M0202 ...

Page 5: ... the requirements of article 4 of EMC directive 2004 108 EC Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of wate...

Page 6: ... must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies...

Page 7: ...2 7 2 Installation 2 1 Package Contents The following parts are found in the box Operator terminal CP420 4 installation fasteners Power connector connected to the 24 V DC power input Installation and operation manual 1SBC159102M0202 ...

Page 8: ...rechargeable Lithium battery Display Mono STN LCD 16 shades of blue 240 x 128 pixels CCFT backlight lifetime approximately 50 000 h at 25 C Active area of display W x H 111 x 61 mm 30 x 16 characters of 8 x 8 size can be displayed Display adjustment Via touch screen Touch screen Analog Power supply 24 V DC 15 Less than 12 W Ambient temperature 0 to 50 C Storage temperature 10 to 60 C Ambient humid...

Page 9: ...uct Specifications ABB 1SBC159102M0202 9 3 1 Description of Parts Front Back Fixture mounting holes Power lamp Communication lamps Display DIP switches 1 10 COM2 RS422 RS485 DC power input COM1 RS232 RS485 ...

Page 10: ...202 3 2 External and Cut out Dimensions 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below CUTOUT DIMENSION 160 7 0 5 0 1 93 0 0 5 0 1 160 4 170 3 102 6 44 6 4 2 0 7 92 7 Unit mm 6 0 45 3 Cutout dimension ...

Page 11: ...ews with too much or uneven force or it may cause the deformation of the operator terminal 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground STEP 1 STEP 2 STEP 3 Maximum torque 0 4 0 5 Nm 3 54 4 42 ...

Page 12: ...to the power connector and then turn the screws tight 3 Plug in the connector to the power input of the operator terminal Use copper conductors only 60 75 C Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Note The power connector is already plugged into the power input of operator terminal when the pac...

Page 13: ...for controller communication SW6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 i...

Page 14: ...ontroller via RS422 or RS485 Note Make sure that the connection is in accordance with the setting of the dip switches for example COM2 RS485 corresponds to SW10 ON See section 4 Dip Switches Pin Function Pin Function 1 RS485 1 RS422 TX RS485 2 RS232 RXD 2 RS422 CTS 3 RS232 TXD 3 RS422 CTS 4 N A 4 RS422 RX 5 Signal ground 5 Signal ground 6 RS485 6 RS422 TX RS485 7 RS232 RTS 7 RS422 RTS 8 RS232 CTS ...

Page 15: ...message Error Press screen to continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica...

Page 16: ...tion Link The operator terminal is connected Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to made for the operator terminal to work properly Use and to move to desired field and to set the value of the field Copy Copies application data to another CP420 Set Calibrates the touch panel and adjusts LCD contrast See also section 6 5 T...

Page 17: ... Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in CP400Soft To set parameters in the operator terminal select Confg in the system menu To set parameters in CP400Soft select Application Workstation Setup Select the Connection tab to set communication parameters Note The bench test will clear the application data of the operator terminal ...

Page 18: ...e connection can also be made according to the illustration be low Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to download the application Note When using the Set command all RAM data will be cleared 9 pin male 9 pin female RXD 2 2 RD TXD 3 3 SD GND 5 5 SG RTS 7 1 CD CTS 8 4 DTR 6 DSR 7 RTS 8 CTS Note COM2 is main...

Page 19: ...tion Download Application The following appears on the screen while the operator terminal is downloading 6 7 Uploading an Application An application can also be uploaded from the operator terminal to the PC Thus a user can save an application as a V6F file in CP400Soft for future use Make sure that the operator terminal and the PC are connected according to section 6 6 Downloading an Application S...

Page 20: ...starts to upload the application to the PC For information about setting a password please see section 6 9 Passwords While the operator terminal is uploading the following is displayed After uploading select File Reconstruct Source in CP400Soft to display the Open dialog Open the uploaded application file C64 or AA6 The appli cation screen will be displayed on the PC monitor Finally select File Sa...

Page 21: ...enu from the operator terminal with the application to be copied The operator terminal will prompt for a password enter the pass word set in CP400Soft from Application Workstation Setup Once the correct password is entered the CP420 starts to copy the application to the other CP420 For information about setting a password please see section 6 9 Passwords The following appears on the screens during...

Page 22: ...le is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value How to configure an Action Button is described in the CP400Soft User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the operator terminal and after the self test the user will be prompted to enter a pa...

Page 23: ...n button can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a low er privilege than has been set for the button the operator terminal will prompt the user for a password The user will need a password with at least the level of privilege that has bee...

Page 24: ...re 69685 Chassieu France Tel 33 0 4 72 22 17 22 Fax 33 0 4 72 22 17 00 ABB STOTZ KONTAKT GmbH Po Box 10 16 80 69006 Heidelberg Germany Tel 49 0 6221 701 1190 Fax 49 0 6221 701 1333 www abb fr www abb de stotz kontakt Cover_MAEN858A fm Page 2 Friday August 29 2008 1 31 PM ...

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