ABB Advance Installation, Operation And Maintenance Manual Download Page 3

Installation, Operations and Maintenance Manual 

 

1VAL064601-MB  Rev C 

 

 
 

 

1.  Important Safety Notes & Warnings 

 

1.1 

Safe Practices 

It  is  mandatory  that  the  instructions  provided  within  this 
booklet be consulted to  ensure safe interaction  between 
the  device  and  personnel  and/or  the  facility  and  its 
equipment. The user has the responsibility of establishing 
a  safety  program  that  addresses  the  proper  interaction 
with the equipment. This booklet is not intended to replace 
a safety program.  

Only qualified persons, as defined in the National Electric 
Safety  Code,  who  are  familiar  with  the  installation  and 
maintenance  of  medium  voltage  circuits  and  equipment 
should  be  permitted  to  work  with  these  Ground  &  Test 
Devices. 

 

1.2 

Safety Notations 

Safety notations alert personnel to possible death, injury 
or  property  damage  situations.    The  safety  notations 
appear before the step in which the condition applies.  The 
one safety notice and three hazard levels notations are:  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Personnel  installing,  operating,  or  maintaining  this 
equipment  must  have  thorough  knowledge  of  all 
applicable  local,  regional,  industry,  government,  and 
OSHA safety procedures as well as commonly accepted 
safe  working  practices.    Personnel  working  in  or  around 
this equipment must also exhibit common sense and good 
judgment regarding the potential hazards for themselves 
and  other personnel  in the area.  These instructions  are 
intended for use by fully qualified personnel and are not a 
substitute  for  adequate  training,  experience  and 
supervision. 

Should clarification or additional information be required, 
refer the matter to your nearest ABB Sales office.  When 
communicating  with  ABB  regarding  the  product  covered 
by this IOM Manual, always reference the ABB assigned 
Order number. 

 

   

  

  

 

 

 

Indicates a hazardous situation that, if not 
avoided, will result in death or serious injury.

 

 

DANGER 

 

Indicates  a  hazardous  situation  that,  if  not 
avoided, could result in death or serious injury

 

WARNING 

 

Indicates  information  considered  important,  but 
not  hazard-related  (e.g.,  messages  relating  to 
property damage). 

 

 

NOTICE 

 

Indicates a hazardous situation that, if not 
avoided, could result in minor or moderate injury.

 

 

CAUTION 

 

Courtesy of NationalSwitchgear.com

Summary of Contents for Advance

Page 1: ...ABB 15 kV 63 kA Manual Ground Test Device Instruction Manual 5 15 27 kV 25 31 5 50 63 kA Manual Ground Test Devices Installation Operations and Maintenance Manual Courtesy of NationalSwitchgear com...

Page 2: ...3 3 Testing 7 3 3 1 AC Withstand Voltage Test 7 3 3 2 Current Path Resistance 7 4 Usage and Operation for ReliaGear ND G T Devices 8 4 1 Grounding 8 4 2 Removing Ground Withdrawing the Device 10 4 3...

Page 3: ...aintaining this equipment must have thorough knowledge of all applicable local regional industry government and OSHA safety procedures as well as commonly accepted safe working practices Personnel wor...

Page 4: ...uld not under any circumstances be applied outside of their nameplate ratings This booklet provides information for the Manual G T Device with ratings shown in Table 1 All information in this booklet...

Page 5: ...he device Lifting provisions are provided Once removed from the shipping container the G T may be transported using the lift truck This is the preferred transport method 2 2 3 Storage Store all equipm...

Page 6: ...relevant to the switchgear found below a SafeGear HD Installation Operations and Maintenance Manual document number 1VAL108001 MB Section 5 11 1 b Advance Installation and Maintenance Manual document...

Page 7: ...tion Operations and Maintenance Manual document number 1VAL108001 MB Section 5 11 1 b Advance Installation and Maintenance Manual document number IB3 2 6 7A Chapter 8 c SafeGear Installation and Maint...

Page 8: ...ed close and secure the switchgear breaker compartment door and rack the device into the connect position 12 With the ground cables installed and the device racked into the connect position the termin...

Page 9: ...to 45 kVac RMS or 45 kVdc if performing a DC test e Hold for one minute f Decrease potential to 0 zero Vac Vdc and turn off machine 3 Repeat this testing for the remaining terminals A successful withs...

Page 10: ...bus installed 4 Ensure proper procedures are followed for removing the breaker and opening the switchgear door 5 Insert the device in the switchgear breaker compartment using ReliaGear ND Installatio...

Page 11: ...closed 8 Open the switchgear breaker compartment door 9 Test the exposed terminal ends to assure there is no voltage present on the terminal set to be grounded Figure 15 Lower terminal configuration...

Page 12: ...rminal complete the following test sequence a Connect the high potential lead to one pole b Ground the remaining poles and G T device frame c Start machine with output potential at 0 zero Vac Vdc d In...

Page 13: ...l the hardware and torque to 10Nm 8 Ft Lbs 5 Maintenance After removal from storage the following pre usage inspection and maintenance should be performed The contacts should be inspected for wear of...

Page 14: ...2RGA018908A0001 3 Pieces Required 14522G00 3 Pieces Required N A Upper Primary Disconnect 3000A 2RGA018908A0002 3 Pieces Required 14544G00 3 Pieces Required N A Lower Primary Disconnect 1200 2000A 2R...

Page 15: ...Installation Operations and Maintenance Manual 1VAL064601 MB Rev C 13 Appendix 5 15 kV 63 kA Manual G T SafeGear HD Layout Drawing Note dimensions in mm in Courtesy of NationalSwitchgear com...

Page 16: ...Installation Operations and Maintenance Manual 1VAL064601 MB Rev C 14 27 kV 1200 2000 A 25 kA Manual G T Layout Drawing Note dimensions in mm in Courtesy of NationalSwitchgear com...

Page 17: ...Installation Operations and Maintenance Manual 1VAL064601 MB Rev C 15 5 15 kV 50 kA Manual G T Layout Drawing Note dimensions in mm Courtesy of NationalSwitchgear com...

Page 18: ...Installation Operations and Maintenance Manual 1VAL064601 MB Rev C 16 5 15 kV 31 5 kA ReliaGear ND Manual G T Layout Drawing Courtesy of NationalSwitchgear com...

Page 19: ...e time of disposal Methods of Disposal Disposal can either be carried out in a manner of ways depending upon material of product Below is the recommended method of disposal for various raw material AB...

Page 20: ...l inclusive or covering all contingencies No warranties expressed or implied including warranties of fitness for a particular purpose or merchantability or warranties of fitness for a particular purpo...

Page 21: ...Installation Operations and Maintenance Manual 1VAL064601 MB Rev C 19 Notes Courtesy of NationalSwitchgear com...

Page 22: ...tion contained in this document is for general information purposes only While ABB strives to keep the information up to date and correct it makes no representations or warranties of any kind express...

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