ABB ACS880 Series Electrical Planning Instructions Download Page 31

Supplying power for the auxiliary circuits

Cabinets

The drive is equipped with an auxiliary voltage transformer which supplies, for example,
control unit(s) and cooling fan(s).

The user must supply these options from external power sources:

+G300/+G301: Cabinet heaters and/or lighting (230 or 115 V AC; external fuse: 16 A gG)

+G307: Connection for an external uninterruptible power supply (230 or 115 V AC;
external fuse 16 A gG)

+G313: Power supply connection for a motor space heater output (230 V AC; external
fuse 16 A gG).

Modules

The cabinet installer must connect an auxiliary power supply for the drive. Auxiliary power
is needed, for example, by the control units and cabinet fan(s). See the appropriate hardware
manuals for the auxiliary power consumptions, connections, etc.

Using power factor compensation capacitors with the drive

Power factor compensation is not needed with AC drives. However, if a drive is to be
connected in a system with compensation capacitors installed, note the following restrictions.

WARNING!

Do not connect power factor compensation capacitors or harmonic filters to the
motor cables (between the drive and the motor). They are not meant to be used
with AC drives and can cause permanent damage to the drive or themselves.

If there are power factor compensation capacitors in parallel with the input of the drive:

1.

Do not connect a high-power capacitor to the power line while the drive is connected.
The connection will cause voltage transients that may trip or even damage the drive.

2.

If capacitor load is increased/decreased step by step when the AC drive is connected
to the power line, make sure that the connection steps are low enough not to cause
voltage transients that would trip the drive.

3.

Check that the power factor compensation unit is suitable for use in systems with AC
drives, ie, harmonic generating loads. In such systems, the compensation unit should
typically be equipped with a blocking reactor or harmonic filter.

Using a safety switch between the drive and the motor

ABB recommends to install a safety switch between the permanent magnet motor and the
drive output. The switch is needed to isolate the motor during any maintenance work on the
drive.

Implementing the ATEX-certified Safe motor disconnection
function (Q971)

With Q971, the drive provides ATEX-certified safe motor disconnection without
contactor using the drive Safe torque off function. For more information, see

Electrical planning guidelines 31

Summary of Contents for ACS880 Series

Page 1: ...ABB DRIVES Single drive cabinets and modules Electrical planning instructions...

Page 2: ......

Page 3: ...Single drive cabinets and modules Electrical planning instructions Table of contents 2019 ABB Oy All Rights Reserved 3AXD50000518333 Rev A EN EFFECTIVE 2019 09 12...

Page 4: ......

Page 5: ...le 15 Availability of du dt filter and common mode filter by drive type 16 Additional requirements for explosion safe EX motors 16 Additional requirements for ABB motors of types other than M2_ M3_ M4...

Page 6: ...y stop function 29 Cabinets 29 Modules 30 Implementing the Safe torque off function 30 Implementing the Prevention of unexpected start up function 30 ACS880 cabinets 30 Modules 30 Implementing the fun...

Page 7: ...ls Terms and abbreviations Description Term Frequency converter for controlling AC motors Drive Electromagnetic compatibility EMC Optional TTL incremental encoder interface module FEN 01 Optional TTL...

Page 8: ...als and guides Multilingual code 3AXD50000037978 Drive converter inverter safety instructions 3AUA0000105718 ACS880 07 drives 45 to 710 kW 50 to 700 hp hardware manual 3AXD50000035158 ACS880 17 drives...

Page 9: ...Code Name 3AXD50000045815 ACS580 07 hardware manual 3AXD50000045816 ACH580 07 hardware manual 3AXD50000045817 ACQ580 07 hardware manual Introduction to the manual 9...

Page 10: ...10...

Page 11: ...blems that the warranty does not cover Selecting the supply disconnecting device Cabinets The drive is equipped with a main disconnecting device as standard Depending on the size of the drive and the...

Page 12: ...ontactor Modules Obey these guidelines when you select a customer defined main contactor Dimension the contactor according to the nominal voltage and current of the drive Also consider the environment...

Page 13: ...minals depending on the attenuation and reflection properties of the motor cable and the terminals This can cause additional stress on the motor and motor cable insulation Modern variable speed drives...

Page 14: ...du dt Standard 500 V UN 600 V or N CMF N Reinforced N du dt CMF N du dt du dt Reinforced 600 V UN 690 V cable length 150 m N CMF N Reinforced 600 V UN 690 V cable length 150 m PN 500 kW N CMF N CMF n...

Page 15: ...ced LL 1800 V N du dt CMF du dt N du dt Reinforced LL 1800 V 600 V UN 690 V N CMF N CMF Reinforced LL 2000 V 0 3 micro second rise time1 1 If the intermediate DC circuit voltage of the drive is increa...

Page 16: ...which withstands the increased DC voltage level Additional requirements for ABB high output and IP23 motors The rated output power of high output motors is higher than what is stated for the particul...

Page 17: ...e DC circuit voltage of the drive is increased from the nominal level due to long term resistor braking cycles check with the motor manufacturer if additional output filters are needed in the applied...

Page 18: ...u dt filter 100 200 300 0 0 0 5 1 0 1 5 2 0 2 5 3 0 l m du dt UN 1 s LL UN Without du dt filter LL UN l m du dt U N 1 s 1 0 2 0 5 0 4 0 3 0 1 5 2 5 3 5 4 5 100 200 300 5 5 18 Electrical planning guide...

Page 19: ...peak phase to phase voltage with a sine filter is approximately 1 5 UN Check the availability of the sine filter from ABB Selecting the power cables General guidelines Select the input power and motor...

Page 20: ...EC 61800 5 1 when the phase conductor and the protective conductor are made of the same metal If this is not so the cross sectional area of the protective earthing conductor shall be determined in a m...

Page 21: ...and separ ate PE conductor cable1 1 A separate PE conductor is required if the conductivity of the shield or armor is not sufficient for the PE use Alternate power cable types Use as motor cabling Us...

Page 22: ...application See NEC 70 along with state and local codes for the appropriate materials for your application In all applications ABB prefers the use of symmetrical shielded VFD cable between drive and...

Page 23: ...wiring Do not run motor wiring from more than one drive in the same conduit Power cable shield If the cable shield is used as the sole protective earth PE conductor make sure that its conductivity agr...

Page 24: ...e EIA 485 with male RJ 45 connector cable type Cat 5e or better The maximum permitted length of the cable is 100 m 328 ft Routing the cables General guidelines IEC Route the motor cable away from othe...

Page 25: ...resistor or chopper cable if any 4 General guidelines North America Make sure that the installation is in accordance with national and local codes Obey these general guidelines Use separate conduits f...

Page 26: ...similar equipment are installed on the motor cable between the drive and the motor Install the equipment in a metal enclosure Use either a symmetrical shielded cable or install the cabling in a metal...

Page 27: ...n circuit Note that extra low voltage circuits such as 24 V DC typically do not meet these requirements Alternative You can connect the sensor with a basic insulation to the analog digital input s of...

Page 28: ...nector and other connect ors including drive control unit con nector FPTC xx1 1 Suitable for use in safety functions SIL2 PL c rated ACS580 ACH580 and ACQ580 Temperature sensor insulation requirement...

Page 29: ...or and live parts of the motor Circuits connected to all motor protection relay inputs and outputs must be protected against direct contact Implementing a ground fault detection function The drive is...

Page 30: ...e ACS880 single drive cabinets You can order the drive with an FSO 12 or FSO 21 safety functions module option Q972 or Q973 which enables the implementation of functions such as Safe brake control SBC...

Page 31: ...r They are not meant to be used with AC drives and can cause permanent damage to the drive or themselves If there are power factor compensation capacitors in parallel with the input of the drive 1 Do...

Page 32: ...line contactor option F250 The main contactor of the drive opens in a power loss situation When the power returns the contactor closes However if the power loss situation lasts so long that the drive...

Page 33: ...drive controls the motor The vector control operates extremely fast much faster than it takes for the contactor to open its contacts When the contactor starts opening while the drive controls the moto...

Page 34: ...ize the EMC emission at switch off If not suppressed the disturbances may connect capacitively or inductively to other conductors in the control cable and form a risk of malfunction in other parts of...

Page 35: ...navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manua...

Page 36: ...www abb com drives 3AXD50000518333 A 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AXD50000518333 Rev A EN EFFECTIVE 2019 09 12...

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