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PCP/ESP program features 31

5

PCP/ESP program features

Contents of this chapter

This chapter describes the functions within the control program that are specific to
PCP/ESP applications, how to use them and how to program them to operate.

Overview of PCP/ESP control program

The Progressive cavity pumping (PCP)/ Electric submersible pumping (ESP) control
program is a drive application program used in oil pump stations and other related
areas that require pumping of viscous liquids

.

The control program includes functions

for protection of the pump and optimization of production rates.

•

Protection

is provided by monitoring selectable input signals. The control

program can shut down the pump during conditions that could harm the
equipment.

•

Optimization

is performed through automatic pump speed adjustments based on

control set points and limits.

The PCP application uses

Direct torque control (DTC)

with speed reference in rpm or

Prpm. The ESP application uses scalar control with the speed reference in Hz.

The PCP/ESP control program also features an automatic backspin control feature
that prevents the unit from uncontrolled reverse rotation caused by back flow of fluid.

Pump backspin control

).

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Summary of Contents for ACS880 ESP

Page 1: ...ABB industrial drives Firmware manual ACS880 PCP ESP control program ...

Page 2: ...manual 3AUA0000143261 ACS880 104 inverter modules hardware manual 3AUA0000104271 ACS880 107 inverter units hardware manual 3AUA0000102519 Drive firmware manuals and guides ACS880 primary control program firmware manual 3AUA0000085967 ACS880 drives with primary control program quick start up guide 3AUA0000098062 ACS880 PCP ESP control program firmware manual 3AXD50000016186 Option manuals and guide...

Page 3: ...ware manual ACS880 PCP ESP control program 3AXD50000016186 Rev B EN EFFECTIVE 2015 10 27 2015 ABB Oy All Rights Reserved Table of contents 2 Quick start up guide for ACS880 drives 3 PCP ESP control start up ...

Page 4: ......

Page 5: ...Contents of this chapter 23 PCP ESP control start up 23 4 Using the control panel 5 PCP ESP program features Contents of this chapter 31 Overview of PCP ESP control program 31 Construction of PCP ESP system 32 Progressive cavity pump PCP 32 Electric submersible pump ESP 33 Pump starting speed 33 Settings 34 Pump level control 34 Timing diagram 34 Sleep and wake up function 35 Pump pressure protect...

Page 6: ...ogrammable analog inputs 55 Programmable analog outputs 55 Programmable digital inputs and outputs 55 Programmable relay outputs 56 Programmable I O extensions 56 Fieldbus control 57 Motor control 57 Direct torque control DTC 57 Reference ramping 58 Critical speeds frequencies 59 Speed controller autotune 59 Oscillation damping 62 Rush control 62 Encoder support 63 Position counter 66 Jogging 69 P...

Page 7: ...ESP 98 Default parameter settings for the PCP ESP 98 8 Parameters Contents of this chapter 101 Terms and abbreviations 101 Summary of parameter groups 103 Parameter listing 105 01 Actual values 105 03 Input references 108 04 Warnings and faults 109 05 Diagnostics 115 06 Control and status words 116 07 System info 124 09 Pump actuals 125 10 Standard DI RO 128 11 Standard DIO FI FO 134 12 Standard A...

Page 8: ...ded fieldbus 296 74 Pump setup 303 75 Pump level control 307 76 Pump pressure protection 310 77 Pump torque protection 311 78 Pump underload protection 314 79 Pump temperature protection 315 80 Pump backspin control 316 90 Feedback selection 318 91 Encoder module settings 327 92 Encoder 1 configuration 330 93 Encoder 2 configuration 336 95 HW configuration 338 96 System 342 97 Motor control 348 98...

Page 9: ...l profiles 446 The ABB Drives profile 447 Control Word 447 Status Word 449 State transition diagram 450 References 451 Actual values 452 Modbus holding register addresses 453 The Transparent profile 454 Modbus function codes 455 Exception codes 456 Coils 0xxxx reference set 457 Discrete inputs 1xxxx reference set 458 Error code registers holding registers 400090 400100 460 12 Fieldbus control thro...

Page 10: ...guration 481 Speed error calculation 482 Speed controller 483 Frequency reference selection 484 Frequency reference modification 485 14 Appendix ESP with step up transformer and sine filter Contents of this chapter 487 ESP with step up transformer and sine filter 487 Block digram 487 Current calculation 488 Primary and secondary voltage calculation 488 Example 490 Further information Product and s...

Page 11: ...in the main menu on the control panel The application version of the control is visible in the System info in the main menu on the control panel Safety instructions Obey all safety instructions for the drive Read the complete safety instructions before you install commission or use the drive The complete safety instructions are delivered with the drive as either part of the Hardware manual or in t...

Page 12: ...ations Default control connections page 95 presents the default connection diagram of the PCP ESP control application Parameters page 101 describes the parameters of the drive Additional parameter data page 361 contains further information on the parameters Fault tracing page 405 lists the warning and fault messages with possible causes and remedies Fieldbus control through the embedded fieldbus i...

Page 13: ...le ABB controllers ACS880 drives can be connected to the DriveBus link of the controller DTC Direct torque control See page 57 EFB Embedded fieldbus ESP Electric submersible pump See also Electric submersible pump ESP on page 33 FBA Fieldbus adapter FEN 01 Optional TTL encoder interface module FEN 11 Optional absolute encoder interface module FEN 21 Optional resolver interface module FEN 31 Option...

Page 14: ...rnet adapter module User s manual 3AUA0000093568 English Parameter User adjustable operation instruction to the drive or signal measured or calculated by the drive PCP Progressive cavity pump See also Progressive cavity pump PCP on page 32 PID controller Proportional integral derivative controller Drive speed control is based on PID algorithm PLC Programmable logic controller Power unit Contains t...

Page 15: ...t is not available in the Drive composer PC tool as such but the same settings apart from those related to the control panel itself can also be made through drive parameters using Drive composer For more information refer to Drive composer Start up and maintenance PC tool User s manual 3AUA0000094606 English Before you start Ensure that the drive has been mechanically and electrically installed as...

Page 16: ...start up guide for ACS880 drives Never work on the drive the braking chopper circuit the motor cable or the motor when power is applied to the drive Always ensure by measuring that no voltage is actually present ...

Page 17: ...e start up when the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during the ID run 1 Power up language date and time settings Power up the drive The language selection menu appears Wait until the loading finishes and the Home view appears Note During the start up it is normal that warning messages are displayed either in the top or main pane ...

Page 18: ...previous setting and ultimately cancel the assistant During the assistant a progress bar shows how much of the assistant has been completed Highlight the desired language on the list using and and then press Next The default units settings appear Highlight the desired unit on the list using and and then press Next The Units settings appear To change any of the unit settings highlight it on the lis...

Page 19: ...orrect date Use and to move the cursor left and right Use and to change the value Press Save to accept the new date and return to the date and time settings Make the necessary changes in the other date and time settings and press Next The screen for selecting the supply voltage appears 2 Supply voltage and motor data settings To define the supply voltage press The adjustment screen for parameter 9...

Page 20: ...gnet motors if the nominal frequency is not shown on the nameplate it can be calculated using the following formula f n p 60 where n nominal motor speed p number of pole pairs If the nominal power is not known leave the setting at 0 and specify nominal torque in the advanced motor settings screen the next stage Example of a nameplate of an asynchronous induction motor Example of a nameplate of a p...

Page 21: ...current of the motor is less than 1 6 of the nominal current of the drive the drive is used for test purposes with no motor connected or the drive controls multiple motors and the number of motors connected is variable After setting the values press Next The limit settings screen appears Check the limits and adjust if necessary After setting the limits press Next The drive name screen appears To r...

Page 22: ... should be selected whenever possible The driven machinery must be de coupled from the motor if the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during the identification run Reduced mode should be selected if the mechanical losses are higher than 20 ie the load cannot be de coupled or full flux is required to keep the motor brake open eg wit...

Page 23: ...e In addition this section describes how to configure the following program features The checklist for PCP ESP control start up is given below I O wiring Connect the digital and analog I Os according to the wiring diagram shown in page 96 I O wiring parameter settings Select the source of the start for external control location 1 EXT1 20 01 Ext1 commands Select the level triggered signal type 20 0...

Page 24: ...reset selection Basic pump set up The following information is required to complete the set up Maximum rod torque in lbft or Nm Enable the pump functions 74 01 Pump enable Define the transmission reduction ratio Note Not applicable for ESP 74 03 Gear reduction ratio Select the reference type between motor speed or pump speed Note Not applicable for ESP 74 04 Speed ref type Select the source for th...

Page 25: ...verse rotation of pump caused by back flow 80 01 Backspin enable Define the reference speed frequency limit for the Backspin function Prpm rpm or Hz Warning If 80 02 Backspin ref limit is set to 0 the Pump backspin control function is not effective 80 02 Backspin ref limit Define the acceleration time for the Backspin function from zero to 80 02 Backspin ref limit s 80 03 Backspin acc time Define ...

Page 26: ...gital feedback for high pressure protection 76 04 Digital feedback source Optional speed reduction at maximum torque If it is desired to reduce the speed at maximum torque in a situation as the sand entering into the pump the following parameters need to be set If pump is unable to overcome the high torque situation the solids cannot pass through the pump the parameters setting causes the drive to...

Page 27: ...For more information on ESP with step up transformer and sine filter see Appendix ESP with step up transformer and sine filter page 487 Define the time period for confirming the high torque 1 condition s 77 06 Rod torq1 delay time ...

Page 28: ...28 PCP ESP control start up ...

Page 29: ...Using the control panel 29 4 Using the control panel Refer to ACS AP x assistant control panels user s manual 3AUA0000085685 English ...

Page 30: ...30 Using the control panel ...

Page 31: ...includes functions for protection of the pump and optimization of production rates Protection is provided by monitoring selectable input signals The control program can shut down the pump during conditions that could harm the equipment Optimization is performed through automatic pump speed adjustments based on control set points and limits The PCP application uses Direct torque control DTC with sp...

Page 32: ...Progressive cavity pump PCP The PCP system consists of a surface drive a drive string and a down hole PC pump The PC pump comprises of a single helical shaped rotor that turns inside a double helical elastomer lined stator The stator is attached to the production tubing string and remains stationary during pumping In most cases the rotor is attached to a sucker rod string which is suspended and ro...

Page 33: ...g speed function allows the user to define a starting speed and acceleration time to run the pump according to requirements For example a faster start up acceleration time can be used for cleaning purposes and slower acceleration time can be used for equipment protection The user can enable this function using parameter 74 12 Starting speed enable The pump runs at starting speed in the starting sp...

Page 34: ...requirements during the working process The actual fluid level value comes through a dedicated input that reads the signal from one or several sensors The fluid level is maintained through continuous speed adjustment in PI regulator The user can enable this function in the parameter 75 01 Level control enable Note The pump level control provides fluid level data even if the level control is disabl...

Page 35: ...aults Sleep and wake up function The sleep and wake up function reduces energy consumption by running the pump only when it is required If start command is given then sleep function constantly monitor 09 15 Sleep feedback value and generates start and stop commands according to sleep and wake up levels When condition for sleep mode is triggered see timing diagram then sleep function generates a st...

Page 36: ...ess requirements The user also defines the sleep limit type parameter 75 12 whether sleep starts after 09 15 Sleep feedback value goes below the sleep limit Low limit or exceeds it High limit The timing diagrams below illustrate the operation of the function with the limit type selection as Low and High when the sleep limit is lower than the wake up limit and vice versa Timing diagram 1 This diagr...

Page 37: ...Par 75 19 Sleep feedback value Par 09 15 Wakeup region Sleep region Sleep feedback Wakeup level Par 75 18 Time Time Sleep mode act Sleep feedback value Par 09 15 Sleep level Par 75 16 Wakeup level Par 75 18 Sleep delay time Par 75 17 Wakeup delay time Par 75 19 Sleep at Low limit Sleep level Wakeup level Sleep at Low limit Sleep level Wakeup level Wakeup region ...

Page 38: ...n is activated when the sleep feedback value reaches sleep level see diagram Sleep level Wakeup level The drive shifts to sleep mode after sleep delay time is passed The sleep function is active until the sleep feedback value reaches wakeup level see diagram Sleep level Wakeup level The wakeup function is activated when the sleep feedback value reaches the wakeup level The drive shifts to wakeup m...

Page 39: ...p feedback Time Time Sleep mode act Sleep feedback value Par 09 15 Sleep delay time Par 75 17 Sleep delay time Par 75 17 Wakeup delay time Par 75 19 Wakeup delay time Par 75 19 Wakeup level Par 75 18 Sleep level Par 75 16 Sleep level Par 75 16 Wakeup level Par 75 18 Sleep at High limit Sleep level Wake up level Sleep at High limit Sleep level Wake up level ...

Page 40: ...or the drive The pump goes to backspin mode if backspin function 80 01 is enabled As soon as the safe condition is stabilized the drive ramps up again or remains stopped according to the selected option Non latching type pump starts automatically after clearing the high pressure condition Latching type pump trips instead of auto restarting Latch zero speed enables Non latching type if speed is bel...

Page 41: ...ts the pump from overload or under load condition and triggers warnings and faults This function is activated when the measured rod torque exceeds the defined torque limit and when the measured speed exceeds the defined speed limit The rod torque protection is based on the measurement of rod torque value This function also enables pump protection with motor current The user can select this option ...

Page 42: ... set it latches until the Rod torque decreases to a value of Rod torq1 limit Rod torque 0 05 Rod torque 1 function This function monitors the actual torque and speed values If the torque and speed values exceed the defined Rod torque1 limits the drive stops the motor and notifies a warning D204 The user can enable this function in the parameter 77 02 Rod torq1 function For under load protection us...

Page 43: ...the parameter 77 07 Rod torq2 function For under load protection user can define the limit as low or high in parameter 77 08 Rod torq2 limit type Low limit The control program triggers the Torque pressure protection function when measured torque and speed are less than or equal to defined Torque2 limits for a period of time greater than the Rod torque2 delay time High limit The control program tri...

Page 44: ...load condition of the pump For example fluid with gas lack of fluid in the well or a broken rod User can define the monitoring curve for the normal load if the function is speed load points If the load goes below the curve the function detects an underload condition The pump underload protection is based on the measurement of rod torque value This function also enables pump protection with motor c...

Page 45: ...lect the reaction on overheating condition Warning Fault or no reaction The temperature feedback comes through analog input PT 100 or digital input Klixon or both the sources can be connected and used simultaneously The pump temperature protection function provides temperature data through analog sensor even if temperature protection is disabled Timing diagram The measured temperature is compared ...

Page 46: ... 01 is enabled Settings Parameter group 79 Pump temperature protection on page 315 Signals 09 10 Measured temperature and 09 14 Pump status word Bits 0 1 and 2 Warnings D200 Overtemperature Faults D100 Overtemperature fault Warning temperature limit 79 08 Time Temperature Speed 0 Delay time Backspin control Time Fault temperature limit 79 09 Actual temperature Warning level reached Warning Fault l...

Page 47: ...p is not driving the motor in reverse the actual speed is not equal to backspin speed reference Backspin speed reference is based on actual torque As torque decreases backspin speed reference increases If torque is constant backspin speed range increases with the decrease in backspin speed reference The following procedure and time scheme describes the operation of backspin function 1 The Drive re...

Page 48: ...9 13 Backspin status word bits 0 1 and 2 External start command of the drive Time Internal start command of the drive Time Backspin operation On 09 14 bit 12 Time Backspin warning D20A Time Backspin speed limit 80 02 Time Rod speed 09 05 Rod torque stop limit 80 04 Time Backspin limit active 09 14 bit 11 Time Drive modulating Time Rod torque 09 01 Deceleration time 74 11 Backspin acceleration time...

Page 49: ...period needed to complete shutdown process Time remained to allow drive to start is indicating in actual signal 09 12 Start delay remain If drive is stopped due to power failure and then after power supply is retained the stopped time period will be deducted from start delay time In case if battery of ZCU board is empty time will not be deducted from start delay time in case of power failure Setti...

Page 50: ...t 13 Warnings D20A Brake confirmation active Faults D105 Brake confirmation fault Brakeconfirmation source Par 74 22 Brakeconfirmation limit Par 74 23 Brakeconfirmation speed Par 74 24 Brakeconfirmation time Par 74 25 Pump status word bit 13 Brakeconfirm active Par 9 14 Brakeconfirmation fault D105 Brakeconfirmation active D20A Time Time Time Time Time Time Speed ref ramp output Par 23 02 Rod spee...

Page 51: ...ramposi features Contents of this chapter This chapter describes the control locations and operating modes supported by the control program Local control vs external control The ACS880 has two main control locations External control Internal control ...

Page 52: ...anel always overrides the external control signal sources when used in local control Changing the control location to local can be prevented by parameter 19 17 Local control disable page 179 Select the parameter 49 05 Communication loss action page 284 and check how the drive reacts to a control panel or PC tool communication break the parameter has no effect in external control Control panel or D...

Page 53: ... such as a digital input or fieldbus control word see parameter 19 11 Ext1 Ext2 selection page 178 The source of reference is selectable for each operating mode separately Operating modes of the drive The drive operates in several operating modes with different types of reference The mode is selectable for each control location Local EXT1 and EXT2 in parameter group 19 Operation mode The following...

Page 54: ...forms the main control functions including speed control drive logic start stop I O feedback communication and protection functions Firmware functions are configured and programmed with parameters and can be extended by application programming Programming through parameters Parameters configure all standard drive operations and can be set through the control panel as described in chapter Using the...

Page 55: ...mming IEC 61131 3 3AUA0000127808 English Control interfaces Programmable analog inputs The control unit has two programmable analog inputs Each of the inputs can be independently set as a voltage 0 2 10 V or 10 10 V or current 0 4 20 mA input by a jumper or switch on the control unit Each input can be filtered inverted and scaled The number of analog inputs are increased by installing FIO 11 or FA...

Page 56: ...ension modules One to three modules are mounted on the slots of the control unit The table below shows the number of I O on the control unit as well as optional FIO xx I O extension modules Three I O extension modules are activated and configured using parameter groups 14 16 Note Each configuration parameter group contains parameters that display the values of the inputs on that particular extensi...

Page 57: ...lux and motor torque The switching frequency is changed only if the actual torque and stator flux values differ from their reference values by more than the allowed hysteresis The reference value for the torque controller comes from the speed controller or directly from an external torque reference source Motor control requires measurement of DC voltage and two motor phase currents Stator flux is ...

Page 58: ...e user can switch between two preset ramp sets using a binary source such as a digital input For speed reference the shape of the ramp can be controlled Special acceleration deceleration ramps The acceleration deceleration times for the jogging function can be defined separately see section Jogging page 69 The change rate of the motor potentiometer function page 78 is adjustable The same rate appl...

Page 59: ...28 51 28 57 Speed controller autotune The speed controller of the drive can be automatically adjusted using the autotune function Autotuning is based on an estimation of the mechanical time constant inertia of the motor and machine The autotune routine will run the motor through a series of acceleration deceleration cycles the number of which can be adjusted by parameter 25 40 Autotune repeat time...

Page 60: ...leration stage Before activating the autotune routine The prerequisites for performing the autotune routine are The motor identification run ID run has been successfully completed Speed and torque limits parameter group 30 Limits have been set The speed feedback has been monitored for noise vibrations and other disturbances caused by the mechanics of the system and speed feedback filtering paramet...

Page 61: ...hows speed responses at a speed reference step typically 1 20 Autotune results At the end of a successful autotune routine its results are automatically transferred into parameters 25 02 Speed proportional gain proportional gain of the speed controller 25 03 Speed integration time integration time of the speed controller 25 37 Mechanical time constant mechanical time constant of the motor and mach...

Page 62: ...on input The oscillation damping function outputs a sine wave 26 58 Oscillation damping output which can be summed with the torque reference with a suitable gain 26 57 Oscillation damping gain and phase shift 26 56 Oscillation damping phase The oscillation damping algorithm can be activated without connecting the output to the reference chain which makes it possible to compare the input and output...

Page 63: ...encoder input TTL input TTL output for encoder emulation and echo and two digital inputs for position latching Resolver interface FEN 21 resolver input TTL input TTL output for encoder emulation and echo and two digital inputs for position latching HTL encoder interface FEN 31 HTL encoder input TTL output for encoder emulation and echo and two digital inputs for position latching HTL TTL encoder i...

Page 64: ...he parameter listing is re read from the drive after the value is changed 3 Specify the interface module to which the encoder is connected to 92 02 Encoder 1 source Module 1 4 Set the number of pulses according to encoder nameplate 92 10 Pulses revolution 5 If the encoder rotates at a different speed to the motor that is not mounted directly on the motor shaft enter the gear ratio in 90 43 Motor g...

Page 65: ...Standard programposi features 65 Settings See parameter groups 90 Feedback selection 91 Encoder module settings 92 Encoder 1 configuration 93 Encoder 2 configuration ...

Page 66: ...rning instead of fault The source of the measurement is selected by 90 51 Load feedback selection Any gear ratio between the encoder and load is defined by 90 53 Load gear numerator and 90 54 Load gear denominator In case the internal position estimate is chosen as the source the gear between the motor and load must be defined in 90 61 Gear numerator and 90 62 Gear denominator The relation between...

Page 67: ...l from the proximity switch An active fault in the drive will also prevent counter initialization See also the block diagram on page 481 Reading writing position counter values through fieldbus The parameters of the position counter function such as 90 07 Load position scaled int and 90 58 Pos counter init value int can be accessed from an upper level control system in the following formats 16 bit...

Page 68: ...o 90 65 Pos counter init value Parameter 90 05 Load position scaled will also be scaled so when read by the PLC it will still appear as an integer 12345678 90 38 Pos counter decimals 2 90 65 Pos counter init value 123456 78 Example 3 Transmitting a 32 bit floating point number over fieldbus In this example 66770 125 is used as the initial value sent from the PLC To transmit a 32 bit floating point...

Page 69: ...tion ramp 23 20 Acc time jogging After the activation signal switches off the drive decelerates to a stop along the defined jogging deceleration ramp 23 21 Dec time jogging The figure and table below provide an example of how the drive operates during jogging In the example the ramp stop mode is used see parameter 21 03 Stop mode Jog cmd State of source set by 20 26 Jogging 1 start source or 20 27...

Page 70: ...ence along the selected acceleration ramp parameters 23 11 23 19 10 11 x 0 1 Drive follows the speed reference 11 12 x 0 0 Drive decelerates to zero speed along the selected deceleration ramp parameters 23 11 23 19 12 13 x 0 0 Drive is stopped 13 14 x 0 1 Drive accelerates to the speed reference along the selected acceleration ramp parameters 23 11 23 19 14 15 x 0 1 1 Drive follows the speed refer...

Page 71: ...1 Dec time jogging Position latching The FEN xx encoder interface modules listed above support position latching Position latching stores the position of the motor or machine at the instant a latch signal eg from a limit switch is received Each FEN xx module has two digital inputs that can be used for latching Latching can alternatively be triggered by the Z pulse signal received from the encoder ...

Page 72: ...alar motor control IR compensation also known as voltage boost is available only when the motor control mode is scalar When IR compensation is activated the drive gives an extra voltage boost to the motor at low speeds IR compensation is useful in applications that require a high break away torque In step up applications voltage cannot be fed through the transformer at 0 Hz so an additional breakp...

Page 73: ... initial position accuracy The Hall sensors generate commutation pulses that change their state six times during one revolution It is only known within which 60 sector of a complete revolution the initial position is The autophasing routine is performed with permanent magnet synchronous motors and synchronous reluctance motors in the following cases 1 One time measurement of the rotor and encoder ...

Page 74: ...eter 21 13 Autophasing mode The turning mode Turning is recommended especially with case 1 see the list above as it is the most robust and accurate method In turning mode the motor shaft is turned back and forward 360 polepairs in order to determine the rotor position In case 3 open loop control the shaft is turned only in one direction and the angle is smaller Another turning mode Turning with Z ...

Page 75: ...selected in 99 03 Motor type Motor ID run has failed Settings See parameters 21 13 Autophasing mode 98 15 Position offset user 99 13 ID run requested Flux braking The drive can provide greater deceleration by raising the level of magnetization in the motor By increasing the motor flux the energy generated by the motor during braking can be converted to motor thermal energy During flux braking the ...

Page 76: ...onous motors Two braking power levels are available Moderate braking provides faster deceleration compared to a situation where flux braking is disabled The flux level of the motor is limited to prevent excessive heating of the motor Full braking exploits almost all available current to convert the mechanical braking energy to motor thermal energy Braking time is shorter compared to moderate braki...

Page 77: ...he reference and motor speed drop below a certain level parameter 21 09 DC hold speed the drive stops generating sinusoidal current and start to inject DC into the motor The current is set by parameter 21 10 DC current reference When the reference exceeds parameter 21 09 DC hold speed normal drive operation continues Note DC hold is only available in speed control The function applies the DC curre...

Page 78: ... chapter Default control connections page 95 Motor potentiometer The motor potentiometer is in effect a counter whose value can be adjusted up and down using two digital signals selected by parameters 22 73 Motor potentiometer up source and 22 74 Motor potentiometer down source Note that these signals have no effect when the drive is stopped When enabled by 22 71 Motor potentiometer function the m...

Page 79: ...eding the overvoltage control limit the overvoltage controller automatically decreases the generating torque when the limit is reached Undervoltage control If the incoming supply voltage is cut off the drive will continue to operate by utilizing the kinetic energy of the rotating motor The drive will be fully operational as long as the motor rotates and generates energy to the drive The drive can ...

Page 80: ...ny remaining energy DC circuit pre charging is enabled If the DC voltage is restored before the expiration of the period defined by parameter 21 18 Auto restart time and the start signal is still on normal operation will continue However if the DC voltage remains too low at that point the drive trips on a fault 3280 Standby timeout 130 260 390 520 1 6 4 8 8 11 2 14 4 t s UDC fout TM UDC intermedia...

Page 81: ...ge page 105 30 30 Overvoltage control page 240 30 31 Undervoltage control page 241 95 01 Supply voltage page 338 and 95 02 Adaptive voltage limits page 338 Supply voltage range V see 95 01 Supply voltage Level 208 240 380 415 440 480 500 525 600 660 690 Overvoltage fault limit 489 440 800 878 880 1113 1218 Overvoltage control limit 389 700 778 810 1013 1118 Internal brake chopper at 100 pulse widt...

Page 82: ...gency stop signal is connected to the input selected by parameter 21 05 Emergency stop source An emergency stop can also be generated through fieldbus parameter 06 01 Main control word bits 0 2 The mode of the emergency stop is selected by parameter 21 04 Emergency stop mode The following modes are available Off1 Stop along the standard deceleration ramp defined for the particular reference type i...

Page 83: ...perature data sources and warning trip limits can be set up independently for each function The motor temperature can be monitored using the motor thermal protection model estimated temperature derived internally inside the drive or sensors installed in the windings This will result in a more accurate motor model In addition to temperature monitoring a protection function is available for Ex motor...

Page 84: ... output The analog output feeds a constant excitation current of 1 6 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function calculates the resistance of the sensor and generates an indication if overtemperature is detected For wiring of the sensor refer to the Hardware Manual of the drive The fig...

Page 85: ...ing KTY84 sensors One KTY84 sensor can be connected to an analog input and an analog output on the control unit The analog output feeds a constant excitation current of 2 0 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degre...

Page 86: ...40 Thermal protection of motor cable The control program contains a thermal protection function for the motor cable This function should be used for example when the nominal current of the drive exceeds the current carrying capacity of the motor cable The program calculates the temperature of the cable on the basis of the following data Measured output current parameter 01 07 Motor current Nominal...

Page 87: ...e off detection parameter 31 22 The drive monitors the status of the Safe torque off input and this parameter selects which indications are given when the signals are lost The parameter does not affect the operation of the Safe torque off function itself For more information on the Safe torque off function see the Hardware manual Swapped supply and motor cabling parameter 31 23 The drive can detec...

Page 88: ...ails to stop in the expected manner a fault is generated and the drive coasts to a stop Custom motor current fault limit parameter 31 42 The control program sets a motor current limit based on drive hardware In most cases the default value is appropriate However a lower limit can be manually set by the user for example to protect a permanent magnet motor from demagnetization Local control loss det...

Page 89: ...rated The contents of the message can be edited on the control panel by selecting Settings Edit texts The supervised signal is low pass filtered Settings See parameter group 32 Supervision page 251 Maintenance timers and counters The program has six different maintenance timers or counters that can be configured to generate a warning when a pre defined limit is reached The contents of the message ...

Page 90: ...ation is directly dependent on the accuracy of the reference motor power given in parameter 45 19 Comparison power Settings See parameter group 45 Energy efficiency page 277 Load analyzer Peak value logger The user can select a signal to be monitored by a peak value logger The logger records the peak value of the signal along with the time the peak occurred as well as motor current DC voltage and ...

Page 91: ... 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax as given in the hardware manual The distribution of samples is shown by parameters 36 20 36 29 Settings See parameter group 36 Load analyzer page 272 Percentage of samples 0 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 Amplitude ranges parameters...

Page 92: ...espond to the motor used in the application before recalling a user set In an application where different motors are used with the drive the motor ID run needs to be performed with each motor and the results saved to different user sets The appropriate set can be recalled when the motor is switched Settings See parameters 96 10 96 13 page 344 Data storage parameters Twenty four sixteen 32 bit eigh...

Page 93: ...ter support The control program has a setting that enables the use of ABB sine filters available separately With a sine filter connected to the output of the drive bit 1 of 95 15 Special HW settings must be switched on The setting forces the drive to use the scalar motor control mode and limits the switching and output frequencies to prevent the drive from operating at filter resonance frequencies...

Page 94: ...94 Standard programposi features ...

Page 95: ...Default control connections 95 7 Default control connections Contents of this chapter This chapter describes the default control connections of the PCP ESP control application ...

Page 96: ... 1 250 V AC 30 VDC 2 A Ready run 2 COM 3 NO 1 NC Relay output 2 250 V AC 30 VDC 2 A Running 2 COM 3 NO 1 NC Relay output 3 250 V AC 30 VDC 2 A Fault 1 2 COM 3 NO XD24 Digital interlock 1 DIIL Run enable 2 24VD 24 V DC 200 mA 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 5 DIOGND Digital input output ground XDIO Digital input outputs 1 DIO1 Output Ready 2 DIO2 Output Running XDI Digital inputs...

Page 97: ... Drive 1 XAI 0 4 20 mA Actual value measurement 20 20 mA Rin 100 ohm 24V 6 7 AI2 AI2 Drive 2 XAI Actual value measurement 20 20 mA Rin 100 ohm 6 7 AI2 AI2 Drive 3 XAI Actual value measurement 20 20 mA Rin 100 ohm 6 7 AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm 3 AGND Ground 0 4 20 mA OUT P I XAI 1 VREF Reference voltage output 6 7 AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm 3 A...

Page 98: ... mA Default parameter settings for the PCP ESP Below is a listing of default parameter values that differ from those listed for the factory macro in Parameter listing page 105 Parameter PCP ESP control default No Name 20 01 Ext1 commands In1 Start 20 06 Ext2 commands Not selected 74 01 Pump enable Enable 74 02 Run time hours reset source No 74 05 Speed ref source AI1 scaled 76 01 Pressure protecti...

Page 99: ...Default control connections 99 79 08 Warning temperature limit 0 00 C 79 09 Fault temperature limit 0 00 C Parameter PCP ESP control default No Name ...

Page 100: ...100 Default control connections ...

Page 101: ...lt changed or write protected by parameter 95 20 bit x FbEq16 In the following table shown on the same row as the parameter range or for each selection 16 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 16 bit value is selected for transmission to an external system A dash indicates that the parameter is not accessible in 16 bit...

Page 102: ...102 Parameters Parameter Either a user adjustable operating instruction for the drive or an actual signal p u Per unit Term Definition ...

Page 103: ...ble signal source selection positive negative reference enable signal source selection 180 21 Start stop mode Start and stop modes emergency stop mode and signal source selection DC magnetization settings autophasing mode selection 189 22 Speed reference selection Speed reference selection settings motor potentiometer settings 195 23 Speed reference ramp Speed reference ramp settings programming o...

Page 104: ...296 58 Embedded fieldbus Configuration of the embedded fieldbus EFB interface 296 74 Pump setup Basic functions of applications 303 75 Pump level control Pump level control function 307 76 Pump pressure protection Pump pressure protection function 310 77 Pump torque protection Pump torque protection function 311 78 Pump underload protection Pump underload protection function 314 79 Pump temperatur...

Page 105: ...ered Speed of encoder 1 in rpm A filter time constant for this signal can be defined by parameter 46 11 Filter time motor speed 30000 00 30000 00 rpm Encoder 1 speed See par 46 01 01 05 Encoder 2 speed filtered Speed of encoder 2 in rpm A filter time constant for this signal can be defined by parameter 46 11 Filter time motor speed 30000 00 30000 00 rpm Encoder 2 speed See par 46 01 01 06 Output f...

Page 106: ...rolls over 01 18 Inverter GWh motoring is incremented The minimum value is zero 0 1000 MWh Motoring energy in MWh 1 1 MWh 01 20 Inverter kWh motoring Amount of energy that has passed through the drive towards the motor in full kilowatt hours Whenever the counter rolls over 01 19 Inverter MWh motoring is incremented The minimum value is zero 0 1000 kWh Motoring energy in kWh 10 1 kWh 01 21 U phase ...

Page 107: ...ilowatt hours Whenever the counter rolls over 01 33 Inverter MWh regenerating is incremented The minimum value is zero 0 1000 kWh Motoring energy in kWh 10 1 kWh 01 35 Mot regen energy GWh Amount of net energy motoring energy regenerating energy that has passed through the drive in full gigawatt hours 32768 32767 GWh Motoring energy in GWh 1 1 GWh 01 36 Mot regen energy MWh Amount of net energy mo...

Page 108: ...ed through fieldbus adapter A See also chapter Fieldbus control through a fieldbus adapter page 461 100000 00 100000 00 Reference 1 from fieldbus adapter A 1 10 03 06 FB A reference 2 Reference 2 received through fieldbus adapter A 100000 00 100000 00 Reference 2 from fieldbus adapter A 1 10 03 07 FB B reference 1 Reference 1 received through fieldbus adapter B 100000 00 100000 00 Reference 1 from...

Page 109: ...tive warning 0000h FFFFh 2nd active warning 1 1 04 08 Active warning 3 Code of the 3rd active warning 0000h FFFFh 3rd active warning 1 1 04 09 Active warning 4 Code of the 4th active warning 0000h FFFFh 4th active warning 1 1 04 10 Active warning 5 Code of the 5th active warning 0000h FFFFh 5th active warning 1 1 04 11 Latest fault Code of the 1st stored non active fault 0000h FFFFh 1st stored fau...

Page 110: ...listed below This parameter is read only 0000h FFFFh ACS800 compatible fault word 1 1 1 No Name Value Description Def FbEq16 Bit ACS800 fault name ACS880 events indicated by this bit see Fault tracing page 405 04 120 ACS800 Standard ctrl program 04 120 ACS800 System ctrl program 0 SHORT CIRC SHORT CIRC 2340 1 OVERCURRENT OVERCURRENT 2310 2 DC OVERVOLT DC OVERVOLT 3210 3 ACS800 TEMP ACS800 TEMP 238...

Page 111: ...t name ACS880 events indicated by this bit see Fault tracing page 405 04 120 ACS800 Standard ctrl program 04 120 ACS800 System ctrl program 0 SUPPLY PHASE SUPPLY PHASE 3130 1 NO MOT DATA NO MOTOR DATA 2 DC UNDERVOLT DC UNDERVOLT 3220 3 Reserved CABLE TEMP 4000 4 RUN ENABLE RUN DISABLE AFEB 5 ENCODER ERR ENCODER ERR 7301 7380 7381 73A0 73A1 6 I O COMM IO COMM ERR 7080 7082 7 CTRL B TEMP CTRL B TEMP...

Page 112: ...Bit ACS800 alarm name ACS880 events indicated by this bit see Fault tracing page 405 04 120 ACS800 Standard ctrl program 04 120 ACS800 System ctrl program 0 START INHIBIT START INHIBI B5A0 1 Reserved EM STOP AFE1 AFE2 2 THERMISTOR MOTOR TEMP M A491 3 MOTOR TEMP MOTOR TEMP A492 4 ACS800 TEMP ACS800 TEMP A2BA A4A1 A4A9 A4B0 A4B1 A4F6 5 ENCODER ERR ENCODER ERR A797 A7B0 A7B1 A7E1 6 T MEAS ALM T MEAS ...

Page 113: ...0000h FFFFh User defined event word 1 1 No Name Value Description Def FbEq16 Bit ACS800 alarm name ACS880 events indicated by this bit see Fault tracing page 405 04 120 ACS800 Standard ctrl program 04 120 ACS800 System ctrl program 0 Reserved MOTOR FAN A781 1 UNDERLOAD UNDERLOAD 2 Reserved INV OVERLOAD 3 Reserved CABLE TEMP A480 4 ENCODER ENCODER A B 5 Reserved FAN OVERTEMP A984 6 Reserved Reserve...

Page 114: ...a value of 0000 0000h the event word will indicate the event regardless of the auxiliary code 0000 0000h 0000 0000h FFFF FFFFh Code of warning fault or pure event 1 1 04 71 Event word 1 bit 15 code Selects the hexadecimal code of an event warning fault or pure event whose status is shown as bit 15 of 04 40 Event word 1 The event codes are listed in chapter Fault tracing page 405 0000h 0000h FFFFh ...

Page 115: ...t from the control panel by keeping Reset depressed for over 3 seconds 0 65535 d Cooling fan run time counter 1 1 d 05 11 Inverter temperature Estimated drive temperature in percent of fault limit The fault limit varies according to the type of the drive 0 0 0 C 32 F 100 0 Fault limit 40 0 160 0 Drive temperature in percent 1 1 05 22 Diagnostic word 3 Diagnostic word 3 0000h FFFFh Diagnostic word ...

Page 116: ...ote Bits 12 15 can be used to carry additional control data and used as a signal source by any binary source selector parameter This parameter is read only 0000h FFFFh Main control word 1 1 06 02 Application control word The drive control word received from the application program if any The bit assignments are described on page 467 This parameter is read only 0000h FFFFh Application program contr...

Page 117: ...is bit is not affected by the presence of a fault 1 Inhibited 1 Start inhibited See parameters 06 18 for the source of the inhibiting signal 2 DC charged 1 DC circuit has been charged 3 Ready to start 1 Drive is ready to receive a start command 4 Following reference 1 Drive is ready to follow given reference 5 Started 1 Drive has been started 6 Modulating 1 Drive is modulating output stage is bein...

Page 118: ...ast speed active 1 A last speed reference is being applied by functions such as parameters 49 05 and 50 02 7 Loss of reference 1 Reference signal lost 8 Emergency stop failed 1 Emergency stop failed see parameters 31 32 and 31 33 9 Jogging active 1 Jogging enable signal is on 10 Above limit 1 Actual speed frequency or torque equals or exceeds limit defined by parameters 46 31 46 33 Valid in both d...

Page 119: ...5 and 99 1 Ctrl location changed 1 Control location has changed 2 SSW inhibit 1 Control program is keeping itself in inhibited state 3 Fault reset 1 A fault has been reset 4 Lost start enable 1 Start enable signal missing 5 Lost run enable 1 Run enable signal missing 6 FSO inhibit 1 Operation prevented by FSO xx safety functions module 7 STO 1 Safe torque off active 8 Current calibration ended 1 C...

Page 120: ...rd 1 Drive is running in forward direction above zero speed limit par 21 06 2 Reverse 1 Drive is running in reverse direction above zero speed limit par 21 06 3 Out of window 1 Speed error window control active see par 24 41 4 Internal speed feedback 1 Estimated speed feedback used in motor control ie estimated speed is selected by par 90 41 or 90 46 or selected encoder has faulted par 90 45 0 Enc...

Page 121: ...ser status word 1 bit 0 sel Selects a binary source whose status is shown as bit 0 of 06 50 User status word 1 FALSE FALSE 0 0 True 1 1 Other bit Source selection see Terms and abbreviations on page 101 06 61 User status word 1 bit 1 sel Selects a binary source whose status is shown as bit 1 of 06 50 User status word 1 Out of window FALSE 0 0 True 1 1 Out of window Bit 3 of 06 19 Speed control sta...

Page 122: ...status word 1 FALSE FALSE 0 0 True 1 1 Other bit Source selection see Terms and abbreviations on page 101 06 66 User status word 1 bit 6 sel Selects a binary source whose status is shown as bit 6 of 06 50 User status word 1 FALSE FALSE 0 0 True 1 1 Other bit Source selection see Terms and abbreviations on page 101 06 67 User status word 1 bit 7 sel Selects a binary source whose status is shown as ...

Page 123: ...2 Other bit Source selection see Terms and abbreviations on page 101 06 72 User status word 1 bit 12 sel Selects a binary source whose status is shown as bit 12 of 06 50 User status word 1 Internal speed feedback FALSE 0 0 True 1 1 Internal speed feedback Bit 4 of 06 19 Speed control status word see page 120 2 Other bit Source selection see Terms and abbreviations on page 101 06 73 User status wor...

Page 124: ...rmware identification 07 05 Firmware version Version number of the firmware 07 06 Loading package name Name of the firmware loading package 07 07 Loading package version Version number of the firmware loading package 07 11 Cpu usage Microprocessor load in percent 0 100 Microprocessor load 1 1 07 13 PU logic version number Version number of the power unit logic No Name Value Description Def FbEq16 ...

Page 125: ...e composer PC tool 07 25 Customization package name First five ASCII letters of the name given to the customization package The full name is visible under System info on the control panel or the Drive composer PC tool _N A_ None 07 26 Customization package version Customization package version number Also visible under System info on the control panel or the Drive composer PC tool 09 09 Pump actua...

Page 126: ...100000 00 Value range 10 1 rpm or Hz 09 07 Run time hours Runtime of the pump in hours 0 00 h 0 00 100000 00 Value range 10 1 h 09 08 Fluid level Measured fluid level in depth units 0 00 m ft or Joints 100000 00 100000 00 Value range 10 1 m ft or Joints 09 09 Pressure Measured pressure in engineering units 0 00 kPa or psi 100000 00 100000 00 Value range 10 1 kPa or psi 09 10 Measured temperature M...

Page 127: ... Description 0 Thermal protection alarm level reached Alarm due to thermal protection failure 1 Thermal protection fault level reached Drive tripped due to thermal protection failure 2 Thermal protection active Actual temperature for thermal protection 3 High pressure presented digital sensor High pressure measured by digital sensor 4 High pressure presented analogue sensor High pressure measured ...

Page 128: ... DI force selection The electrical statuses of the digital inputs can be overridden for eg testing purposes A bit in parameter 10 04 DI force data is provided for each digital input and its value is applied whenever the corresponding bit in this parameter is 1 0000h 0000h FFFFh Override selection for digital inputs 1 1 10 04 DI force data Contains the values that the digital inputs are forced to w...

Page 129: ...ctivation delay for DI1 10 1 s 10 07 DI2 ON delay Defines the activation delay for digital input DI2 0 0 s tOn 10 07 DI2 ON delay tOff 10 08 DI2 OFF delay Electrical status of digital input Indicated by 10 01 DI status Indicated by 10 02 DI delayed status 0 0 3000 0 s Activation delay for DI2 10 1 s 10 08 DI2 OFF delay Defines the deactivation delay for digital input DI2 See parameter 10 07 DI2 ON...

Page 130: ...Deactivation delay for DI3 10 1 s 10 11 DI4 ON delay Defines the activation delay for digital input DI4 0 0 s tOn 10 11 DI4 ON delay tOff 10 12 DI4 OFF delay Electrical status of digital input Indicated by 10 01 DI status Indicated by 10 02 DI delayed status 0 0 3000 0 s Activation delay for DI4 10 1 s 10 12 DI4 OFF delay Defines the deactivation delay for digital input DI4 See parameter 10 11 DI4...

Page 131: ...elay for digital input DI6 0 0 s tOn 10 15 DI6 ON delay tOff 10 16 DI6 OFF delay Electrical status of digital input Indicated by 10 01 DI status Indicated by 10 02 DI delayed status 0 0 3000 0 s Activation delay for DI6 10 1 s 10 16 DI6 OFF delay Defines the deactivation delay for digital input DI6 See parameter 10 15 DI6 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DI6 10 1 s 10 21 RO statu...

Page 132: ... Warning Bit 7 of 06 11 Main status word see page 117 13 Fault Bit 3 of 06 11 Main status word see page 117 14 Fault 1 Inverted bit 3 of 06 11 Main status word see page 117 15 Open brake command Bit 0 of 44 01 Brake control status 22 Ext2 active Bit 11 of 06 16 Drive status word 1 see page 117 23 Remote control Bit 9 of 06 11 Main status word see page 117 24 Supervision 1 Bit 0 of 32 01 Supervisio...

Page 133: ...e Running 95 20 b3 10 28 RO2 ON delay Defines the activation delay for relay output RO2 0 0 s 95 20 b3 tOn 10 28 RO2 ON delay tOff 10 29 RO2 OFF delay 0 0 3000 0 s Activation delay for RO2 10 1 s 10 29 RO2 OFF delay Defines the deactivation delay for relay output RO2 See parameter 10 28 RO2 ON delay 0 0 s 95 20 b3 0 0 3000 0 s Deactivation delay for RO2 10 1 s 10 30 RO3 source Selects a drive sign...

Page 134: ...f the drive send a control word with the bit assignments shown below as Modbus I O data 0000h 0000h FFFFh RO DIO control word 1 1 11 11 Standard DIO FI FO Configuration of digital input outputs and frequency inputs outputs 11 01 DIO status Displays the status of digital input outputs DIO2 DIO1 The activation deactivation delays if any are specified are ignored A filtering time for input mode can b...

Page 135: ...ord 1 see page 117 7 Ready ref Bit 2 of 06 11 Main status word see page 117 8 At setpoint Bit 8 of 06 11 Main status word see page 117 9 Reverse Bit 2 of 06 19 Speed control status word see page 120 10 Zero speed Bit 0 of 06 19 Speed control status word see page 120 11 Above limit Bit 10 of 06 17 Drive status word 2 see page 118 12 Warning Bit 7 of 06 11 Main status word see page 117 13 Fault Bit ...

Page 136: ...delay for DIO1 10 1 s 11 08 DIO1 OFF delay Defines the deactivation delay for digital input output DIO1 when used as a digital output or digital input See parameter 11 07 DIO1 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DIO1 10 1 s 11 09 DIO2 function Selects whether DIO2 is used as a digital output or input or a frequency output Output Output DIO2 is used as a digital output 0 Input DIO2 i...

Page 137: ... output or digital input See parameter 11 11 DIO2 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DIO2 10 1 s 11 38 Freq in 1 actual value Displays the value of frequency input 1 via DIO1 when it is used as a frequency input before scaling See parameter 11 42 Freq in 1 min This parameter is read only 0 16000 Hz Unscaled value of frequency input 1 1 1 Hz 11 39 Freq in 1 scaled Displays the value...

Page 138: ...at parameter 11 42 Freq in 1 min 0 000 32768 000 32767 000 Value corresponding to minimum of frequency input 1 1 1 11 45 Freq in 1 at scaled max Defines the value that is required to correspond internally to the maximum input frequency defined by parameter 11 43 Freq in 1 max See diagram at parameter 11 42 Freq in 1 min 1500 000 1800 000 95 20 b0 32768 000 32767 000 Value corresponding to maximum ...

Page 139: ...rresponds to the minimum value of frequency output 1 defined by parameter 11 60 Freq out 1 at src min 0 000 32768 000 32767 000 Real signal value corresponding to minimum value of frequency output 1 1 1 11 59 Freq out 1 src max Defines the real value of the signal selected by parameter 11 55 Freq out 1 source and shown by parameter 11 54 Freq out 1 actual value that corresponds to the maximum valu...

Page 140: ... Current analog input AI2 signal value is set as minimum value of AI2 into parameter 12 27 AI2 min The value reverts back to No action automatically 3 AI2 max tune Current analog input AI2 signal value is set as maximum value of AI2 into parameter 12 28 AI2 max The value reverts back to No action automatically 4 12 03 AI supervision function Selects how the drive reacts when an analog input signal...

Page 141: ...d at AI1 max This parameter is read only 32768 000 32767 000 Scaled value of analog input AI1 1 1 12 15 AI1 unit selection Selects the unit for readings and settings related to analog input AI1 Note This setting must match the corresponding hardware setting on the drive control unit see the hardware manual of the drive Control board reboot either by cycling the power or through parameter 96 08 Con...

Page 142: ...analog signal from plant is wound to its minimum setting See also parameter 12 01 AI tune 0 000 mA or V 22 000 22 000 mA or V Minimum value of AI1 1000 1 mA or V 12 18 AI1 max Defines the maximum site value for analog input AI1 Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting See also parameter 12 01 AI tune 20 000 mA or 10 000 V 22 000 22 ...

Page 143: ...V depending on whether the input is set to current or voltage by a hardware setting This parameter is read only 22 000 22 000 mA or V Value of analog input AI2 1000 1 mA or V 12 22 AI2 scaled value Displays the value of analog input AI2 after scaling See parameters 12 29 AI2 scaled at AI2 min and 12 30 AI2 scaled at AI2 max This parameter is read only 32768 000 32767 000 Scaled value of analog inp...

Page 144: ...000 mA or V Maximum value of AI2 1000 1 mA or V 12 29 AI2 scaled at AI2 min Defines the real value that corresponds to the minimum analog input AI2 value defined by parameter 12 27 AI2 min Changing the polarity settings of 12 29 and 12 30 can effectively invert the analog input 0 000 32768 000 32767 000 Real value corresponding to minimum AI2 value 1 1 12 30 AI2 scaled at AI2 max Defines the real ...

Page 145: ...q ref used 26 02 Torque reference used 13 Freq ref used 28 02 Frequency ref ramp output page 226 14 Force Pt100 excitation The output is used to feed an excitation current to 1 3 Pt100 sensors See section Motor thermal protection page 83 20 Force KTY84 excitation The output is used to feed an excitation current to a KTY84 sensor See section Motor thermal protection page 83 21 Force PTC excitation ...

Page 146: ...ering time constant for analog output AO1 0 100 s 0 000 30 000 s Filter time constant 1000 1 s No Name Value Description Def FbEq16 63 100 T t O I 1 e t T I filter input step O filter output t time T filter time constant Unfiltered signal Filtered signal ...

Page 147: ...output value defined by parameter 13 20 AO1 out at AO1 src max See parameter 13 17 AO1 source min 1500 0 1800 0 95 20 b0 32768 0 32767 0 Real signal value corresponding to maximum AO1 output value 1 1 13 19 AO1 out at AO1 src min Defines the minimum output value for analog output AO1 See also drawing at parameter 13 17 AO1 source min 0 000 mA 0 000 22 000 mA Minimum AO1 output value 1000 1 mA 13 2...

Page 148: ...tput AO2 See parameter 13 16 AO1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 13 27 AO2 source min Defines the real minimum value of the signal selected by parameter 13 22 AO2 source that corresponds to the minimum required AO2 output value defined by parameter 13 29 AO2 out at AO2 src min Programming 13 27 as the maximum value and 13 28 as the minimum value inverts the output ...

Page 149: ...parameter of that particular data to AO1 data storage 0 00 327 68 327 67 Storage parameter for AO1 100 1 13 92 AO2 data storage Storage parameter for controlling analog output AO2 eg through fieldbus In 13 22 AO2 source select AO2 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter of that part...

Page 150: ...isplays the delayed status of the digital input outputs on the extension module This word is updated only after activation deactivation delays if any are specified Bit 0 indicates the status of DIO1 Note The number of active bits in this parameter depends on the number of digital input outputs on the extension module Example 00001001b DIO1 and DIO4 are on remainder are off This parameter is read o...

Page 151: ...14 Fault 1 Inverted bit 3 of 06 11 Main status word see page 117 15 Open brake command Bit 0 of 44 01 Brake control status 22 Ext2 active Bit 11 of 06 16 Drive status word 1 see page 117 23 Remote control Bit 9 of 06 11 Main status word see page 117 24 Supervision 1 Bit 0 of 32 01 Supervision status see page 251 33 Supervision 2 Bit 1 of 32 01 Supervision status see page 251 34 Supervision 3 Bit 2...

Page 152: ... Visible when 14 01 Module 1 type FIO 01 or FIO 11 Selects whether DIO2 of the extension module is used as a digital input or output Input Output DIO2 is used as a digital output 0 Input DIO2 is used as a digital input 1 14 15 DIO2 filter gain Visible when 14 01 Module 1 type FIO 11 Determines a filtering time for DIO2 when it is used as an input 7 5 us 7 5 us 7 5 microseconds 0 195 us 195 microse...

Page 153: ...ule 1 type FIO 11 or FAIO 01 Selects how the drive reacts when an analog input signal moves out of the minimum and or maximum limits specified for the input The inputs and the limits to be observed are selected by parameter 14 20 AI supervision selection No action No action No action taken 0 Fault Drive trips on 80A0 AI supervision 1 Warning Drive generates an A8A0 AI supervision warning 2 Last sp...

Page 154: ...n Tuning action completed or no action has been requested The parameter automatically reverts to this value after any tuning action 0 AI1 min tune The measured value of AI1 is set as the minimum value of AI1 into parameter 14 33 AI1 min 1 AI1 max tune The measured value of AI1 is set as the maximum value of AI1 into parameter 14 34 AI1 max 2 AI2 min tune The measured value of AI2 is set as the min...

Page 155: ...n 14 01 Module 1 type FIO 01 Defines the deactivation delay for digital input output DIO3 See parameter 14 22 DIO3 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DIO3 10 1 s 14 24 DIO4 function Visible when 14 01 Module 1 type FIO 01 Selects whether DIO4 of the extension module is used as a digital input or output Input Output DIO4 is used as a digital output 0 Input DIO4 is used as a digital ...

Page 156: ...000 Scaled value of analog input AI1 1 1 14 28 DIO4 OFF delay Visible when 14 01 Module 1 type FIO 01 Defines the deactivation delay for digital input output DIO4 See parameter 14 27 DIO4 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DIO4 10 1 s 14 28 AI1 force data Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Forced value that can be used instead of the true reading of the input See pa...

Page 157: ...date any changes in the hardware settings mA V Volts 2 mA Milliamperes 10 14 31 RO status Visible when 14 01 Module 1 type FIO 01 Status of relay outputs on the I O extension module Example 00000001b RO1 is energized RO2 is de energized 0000b 1111b Status of relay outputs 1 1 14 31 AI1 filter gain Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Selects a hardware filtering time for AI1 See also...

Page 158: ...0 000 mA or V 22 000 22 000 mA or V Minimum value of AI1 1000 1 mA or V 14 34 RO1 source Visible when 14 01 Module 1 type FIO 01 Selects a drive signal to be connected to relay output RO1 For the available selections see parameter 14 11 DIO1 output source Not energized 14 34 AI1 max Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Defines the maximum value for analog input AI1 See also parameter...

Page 159: ...ue 1 1 14 36 RO1 OFF delay Visible when 14 01 Module 1 type FIO 01 Defines the deactivation delay for relay output RO1 See parameter 14 35 RO1 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO1 10 1 s 14 36 AI1 scaled at AI1 max Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Defines the real value that corresponds to the maximum analog input AI1 value defined by parameter 14 34 AI1 max See...

Page 160: ...1000 1 mA or V 14 42 AI2 scaled value Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Displays the value of analog input AI2 after scaling See parameter 14 50 AI2 scaled at AI2 min This parameter is read only 32768 000 32767 000 Scaled value of analog input AI2 1 1 14 43 AI2 force data Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Forced value that can be used instead of the true reading o...

Page 161: ...n Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Selects a hardware filtering time for AI2 See also parameter 14 47 AI2 filter time 1 ms No filtering No filtering 0 125 us 125 microseconds 1 250 us 250 microseconds 2 500 us 500 microseconds 3 1 ms 1 millisecond 4 2 ms 2 milliseconds 5 4 ms 4 milliseconds 6 7 9375 ms 7 9375 milliseconds 7 14 47 AI2 filter time Visible when 14 01 Module 1 type F...

Page 162: ...14 51 AI2 scaled at AI2 max Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Defines the real value that corresponds to the maximum analog input AI2 value defined by parameter 14 49 AI2 max See the drawing at parameter 14 50 AI2 scaled at AI2 min 100 000 32768 000 32767 000 Real value corresponding to maximum AI2 value 1 1 14 56 AI3 actual value Visible when 14 01 Module 1 type FIO 11 Displays t...

Page 163: ...s 10 14 60 AI3 unit selection Visible when 14 01 Module 1 type FIO 11 Selects the unit for readings and settings related to analog input AI3 Note This setting must match the corresponding hardware setting on the I O extension module see the manual of the I O extension module The hardware setting is shown by parameter 14 59 AI3 HW switch pos I O module reboot either by cycling the power or through ...

Page 164: ...1 type FIO 11 Defines the minimum value for analog input AI3 See also parameter 14 21 AI tune 0 000 mA or V 22 000 22 000 mA or V Minimum value of AI3 1000 1 mA or V 14 64 AI3 max Visible when 14 01 Module 1 type FIO 11 Defines the maximum value for analog input AI3 See also parameter 14 21 AI tune 10 000 mA or V 22 000 22 000 mA or V Maximum value of AI3 1000 1 mA or V No Name Value Description D...

Page 165: ... overridden for eg testing purposes A forced value parameter 14 78 AO1 force data is provided for the analog output and its value is applied whenever the corresponding bit in this parameter is 1 00b 00b 11b Forced values selector for analog outputs 1 1 14 76 AO1 actual value Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Displays the value of AO1 in mA This parameter is read only 0 000 22 000 ...

Page 166: ...ction page 83 20 Force KTY84 excitation The output is used to feed an excitation current to a KTY84 sensor See section Motor thermal protection page 83 21 Force PTC excitation The output is used to feed an excitation current to 1 3 PTC sensors See section Motor thermal protection page 83 22 Force Pt1000 excitation The output is used to feed an excitation current to 1 3 Pt1000 sensors See section M...

Page 167: ...r FAIO 01 Defines the filtering time constant for analog output AO1 0 100 s 0 000 30 000 s Filter time constant 1000 1 s No Name Value Description Def FbEq16 63 100 T t O I 1 e t T I filter input step O filter output t time T filter time constant Unfiltered signal Filtered signal ...

Page 168: ...rc max See parameter 14 80 AO1 source min 100 0 32768 0 32767 0 Real signal value corresponding to maximum AO1 output value 1 1 14 82 AO1 out at AO1 src min Visible when 14 01 Module 1 type FIO 11 or FAIO 01 Defines the minimum output value for analog output AO1 See also drawing at parameter 14 80 AO1 source min 0 000 mA 0 000 22 000 mA Minimum AO1 output value 1000 1 mA 14 83 AO1 out at AO1 src m...

Page 169: ...s see parameter 14 77 AO1 source Zero 14 88 AO2 force data Visible when 14 01 Module 1 type FAIO 01 Forced value that can be used instead of the selected output signal See parameter 14 71 AO force selection 0 000 mA 0 000 22 000 mA Forced value of analog output AO2 1000 1 mA 14 89 AO2 filter time Visible when 14 01 Module 1 type FAIO 01 Defines the filtering time constant for analog output AO2 0 1...

Page 170: ...ax See parameter 14 90 AO2 source min 100 0 32768 0 32767 0 Real signal value corresponding to maximum AO2 output value 1 1 14 92 AO2 out at AO2 src min Visible when 14 01 Module 1 type FAIO 01 Defines the minimum output value for analog output AO2 See also drawing at parameter 14 90 AO2 source min 0 000 mA 0 000 22 000 mA Minimum AO2 output value 1000 1 mA 14 93 AO2 out at AO2 src max Visible whe...

Page 171: ...5 14 DIO2 function Visible when 15 01 Module 2 type FIO 01 or FIO 11 See parameter 14 14 DIO2 function Input 15 15 DIO2 filter gain Visible when 15 01 Module 2 type FIO 11 See parameter 14 15 DIO2 filter gain 7 5 us 15 16 DIO2 output source Visible when 15 01 Module 2 type FIO 01 or FIO 11 See parameter 14 16 DIO2 output source Not energized 15 17 DIO2 ON delay Visible when 15 01 Module 2 type FIO...

Page 172: ...See parameter 14 31 RO status 15 31 AI1 filter gain Visible when 15 01 Module 2 type FIO 11 or FAIO 01 See parameter 14 31 AI1 filter gain 1 ms 15 32 AI1 filter time Visible when 15 01 Module 2 type FIO 11 or FAIO 01 See parameter 14 32 AI1 filter time 0 100 s 15 33 AI1 min Visible when 15 01 Module 2 type FIO 11 or FAIO 01 See parameter 14 33 AI1 min 0 000 mA or V 15 34 RO1 source Visible when 15...

Page 173: ...en 15 01 Module 2 type FIO 11 or FAIO 01 See parameter 14 51 AI2 scaled at AI2 max 100 000 15 56 AI3 actual value Visible when 15 01 Module 2 type FIO 11 See parameter 14 56 AI3 actual value 15 57 AI3 scaled value Visible when 15 01 Module 2 type FIO 11 See parameter 14 57 AI3 scaled value 15 58 AI3 force data Visible when 15 01 Module 2 type FIO 11 See parameter 14 58 AI3 force data 0 000 mA 15 5...

Page 174: ...2 type FAIO 01 See parameter 14 88 AO2 force data 0 000 mA 15 89 AO2 filter time Visible when 15 01 Module 2 type FAIO 01 See parameter 14 89 AO2 filter time 0 100 s 15 90 AO2 source min Visible when 15 01 Module 2 type FAIO 01 See parameter 14 90 AO2 source min 0 0 15 91 AO2 source max Visible when 15 01 Module 2 type FAIO 01 See parameter 14 91 AO2 source max 100 0 15 92 AO2 out at AO1 src min V...

Page 175: ...ype FIO 11 or FAIO 01 See parameter 14 20 AI supervision selection 0000 0000b 16 21 DIO3 output source Visible when 16 01 Module 3 type FIO 01 See parameter 14 21 DIO3 output source Not energized 16 21 AI tune Visible when 16 01 Module 3 type FIO 01 or FAIO 01 See parameter 14 21 DIO3 output source No action 16 22 DIO3 ON delay Visible when 16 01 Module 3 type FIO 01 See parameter 14 22 DIO3 ON de...

Page 176: ...RO1 OFF delay 0 0 s 16 36 AI1 scaled at AI1 max Visible when 16 01 Module 3 type FIO 11 or FAIO 01 See parameter 14 36 AI1 scaled at AI1 max 100 000 16 37 RO2 source Visible when 16 01 Module 3 type FIO 01 See parameter 14 37 RO2 source Not energized 16 38 RO2 ON delay Visible when 16 01 Module 3 type FIO 01 See parameter 14 38 RO2 ON delay 0 0 s 16 39 RO2 OFF delay Visible when 16 01 Module 3 typ...

Page 177: ... max Visible when 16 01 Module 3 type FIO 11 See parameter 14 64 AI3 max 10 000 mA or V 16 65 AI3 scaled at AI3 min Visible when 16 01 Module 3 type FIO 11 See parameter 14 65 AI3 scaled at AI3 min 0 000 16 66 AI3 scaled at AI3 max Visible when 16 01 Module 3 type FIO 11 See parameter 14 66 AI3 scaled at AI3 max 100 000 16 71 AO force selection Visible when 16 01 Module 3 type FIO 11 or FAIO 01 Se...

Page 178: ...drive page 53 19 01 Actual operation mode Displays the operating mode currently used See parameters 19 11 19 14 This parameter is read only Zero None 1 Speed Speed control in DTC motor control mode 2 Torque Torque control in DTC motor control mode 3 Min The torque selector is comparing the output of the speed controller 25 01 Torque reference speed control and torque reference 26 74 Torque ref ram...

Page 179: ...eter 19 12 Ext1 control mode 1 Speed 19 16 Local control mode Selects the operating mode for local control Speed Speed Speed control The torque reference used is 25 01 Torque reference speed control output of the speed reference chain 0 Torque Torque control The torque reference used is 26 74 Torque ref ramp out output of the torque reference chain 1 19 17 Local control disable Enables disables lo...

Page 180: ...2 Dir The source selected by 20 03 Ext1 in1 source is the start signal the source selected by 20 04 Ext1 in2 source determines the direction The state transitions of the source bits are interpreted as follows 2 In1 Start fwd In2 Start rev The source selected by 20 03 Ext1 in1 source is the forward start signal the source selected by 20 04 Ext1 in2 source is the reverse start signal The state trans...

Page 181: ...3 Ext1 in1 source 20 04 Ext1 in2 source and 20 05 Ext1 in3 source The state transitions of the source bits are interpreted as follows Note The start signal is always edge triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 6 Fieldbus A The start and stop commands are taken from fieldbus adapter A Note The start signal is always level triggered with this setting regard...

Page 182: ...DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 101 20 04 Ext1 in2 source Selects source 2 fo...

Page 183: ... 07 Ext2 start trigger type 4 In1P Start In2 Stop In3 Dir The sources of the start and stop commands are selected by parameters 20 08 Ext2 in1 source and 20 09 Ext2 in2 source The source selected by 20 10 Ext2 in3 source determines the direction The state transitions of the source bits are interpreted as follows Notes The start signal is always edge triggered with this setting regardless of parame...

Page 184: ...ote The start signal is always level triggered with this setting regardless of parameter 20 07 Ext2 start trigger type 21 ATF Reserved 22 20 07 Ext2 start trigger type Defines whether the start signal for external control location EXT2 is edge triggered or level triggered Note This parameter is only effective when parameter 20 06 Ext2 commands is set to In1 Start In1 Start In2 Dir or In1 Start fwd...

Page 185: ... 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 D...

Page 186: ...suppressed using parameter 20 30 Enable signals warning function See also parameter 20 12 Run enable 1 source Selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI dela...

Page 187: ...l input If the positive speed enable signal remains deactivated and the negative speed enable signal is active only reverse rotation of the motor is allowed Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3...

Page 188: ...l input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 101 20 26 Jogging 1 start source If enabled by parameter 20 25 Jogging enable selects the source for the activation of jogging function 1 Jogging function 1 can also be activated through fieldbus regardless of paramete...

Page 189: ...ing warnings 1 1 21 21 Start stop mode Start and stop modes emergency stop mode and signal source selection DC magnetization settings autophasing mode selection 21 01 Start mode Selects the motor start function for the DTC motor control mode ie when 99 04 Motor ctrl mode is set to DTC Notes The start function for the scalar motor control mode is selected by parameter 21 19 Scalar start mode Starti...

Page 190: ...gnetization time when parameter 21 01 Start mode is set to Constant time in DTC motor control mode or parameter 21 19 Scalar start mode is set to Const time in scalar motor control mode After the start command the drive automatically premagnetizes the motor for the set time To ensure full magnetizing set this parameter to the same value as or higher than the rotor time constant If not known use th...

Page 191: ...tarting not allowed 1 Eme ramp stop Off3 With the drive running 1 Normal operation 0 Stop by ramping along emergency stop ramp defined by parameter 23 23 Emergency stop time After the drive has stopped it can be restarted by removing the emergency stop signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starting not allowed 2 21 05 Emergency stop source Se...

Page 192: ...rotor position accurately 0 ms Without zero speed delay The drive receives a stop command and decelerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit inverter modulation is stopped and the motor coasts to a standstill With zero speed delay The drive receives a stop command and decelerates along a ramp When actual motor speed falls below the value ...

Page 193: ...00 rpm 0 00 1000 00 rpm DC hold speed See par 46 01 21 10 DC current reference Defines the DC hold current in percent of the motor nominal current See parameter 21 08 DC current control and section DC magnetization page 77 30 0 0 0 100 0 DC hold current 1 1 21 11 Post magnetization time Defines the length of time for which post magnetization is active after stopping the motor The magnetization cur...

Page 194: ...s allowed to rotate and the start up is not time critical Note This mode will cause the motor to rotate The load torque must be less than 5 0 Standstill 1 Faster than the Turning mode but not as accurate The motor will not rotate 1 Standstill 2 An alternative standstill autophasing mode that can be used if the Turning mode cannot be used and the Standstill 1 mode gives erratic results However this...

Page 195: ...est possible break away torque when the pre magnetizing time is set long enough Note This mode cannot be used to start into a rotating motor WARNING The drive starts after the set magnetizing time has passed even if motor magnetization is not completed In applications where a full break away torque is essential ensure that the constant magnetizing time is long enough to allow generation of full ma...

Page 196: ...ource selection see Terms and abbreviations on page 101 22 12 Speed ref2 source Selects speed reference source 2 For the selections and a diagram of reference source selection see parameter 22 11 Speed ref1 source Zero 22 13 Speed ref1 function Selects a mathematical function between the reference sources selected by parameters 22 11 Speed ref1 source and 22 12 Speed ref2 source See diagram at 22 ...

Page 197: ...igital input DI6 10 02 DI delayed status bit 5 8 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 11 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 12 Other bit Source selection see Terms and abbreviations on page 101 22 15 Speed additive 1 source Defines a reference to be added to the speed reference after reference selection see page 476 For the selections see paramet...

Page 198: ...three sources defined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 and 3 are separately activated by the sources defined by parameters 22 22 22 23 and 22 24 respectively In case of conflict the constant speed with the smaller number takes priority 1 Direction enable 1 Start dir To determine running direction for a constant speed the sign of the constant speed setting paramete...

Page 199: ... selects a source that activates constant speed 3 When bit 0 of parameter 22 21 Constant speed function is 1 Packed this parameter and parameters 22 22 Constant speed sel1 and 22 23 Constant speed sel2 select three sources that are used to activate constant speeds See table at parameter 22 22 Constant speed sel1 For the selections see parameter 22 22 Constant speed sel1 Not selected 22 26 Constant...

Page 200: ...lso determines whether the specified ranges are effective in both rotating directions or not See also section Critical speeds frequencies page 59 0000b 0000b 0011b Critical speeds configuration word 1 1 22 52 Critical speed 1 low Defines the low limit for critical speed range 1 Note This value must be less than or equal to the value of 22 53 Critical speed 1 high 0 00 rpm 30000 00 30000 00 rpm Low...

Page 201: ...bled Disabled Motor potentiometer is disabled and its value set to 0 0 Enabled init at stop power up When enabled the motor potentiometer first adopts the value defined by parameter 22 72 Motor potentiometer initial value When the drive is running the value can be adjusted from the up and down sources defined by parameters 22 73 Motor potentiometer up source and 22 74 Motor potentiometer down sour...

Page 202: ...0 s 0 0 3600 0 s Motor potentiometer change time 10 1 s 22 76 Motor potentiometer min value Defines the minimum value of the motor potentiometer 1500 00 32768 00 32767 00 Motor potentiometer minimum 1 1 22 77 Motor potentiometer max value Defines the maximum value of the motor potentiometer 1500 00 32768 00 32767 00 Motor potentiometer maximum 1 1 22 80 Motor potentiometer ref act Displays the out...

Page 203: ...s the value of speed reference after application of 2nd speed additive 22 17 Speed additive 2 source See the control chain diagram on page 476 This parameter is read only 30000 00 30000 00 rpm Speed reference after additive 2 See par 46 01 22 87 Speed reference act 7 Displays the value of speed reference before application of critical speeds See the control chain diagram on page 477 The value is r...

Page 204: ...tus bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 101 23 12 Acceleration time 1 Defines acceleration time 1 as the time required for the ...

Page 205: ...eed drive torque limits or not to exceed a safe DC link voltage If there is any doubt about the deceleration time being too short ensure that DC overvoltage control is on parameter 30 30 Overvoltage control Note If a short deceleration time is needed for a high inertia application the drive should be equipped with braking equipment such as a brake chopper and brake resistor 20 000 s 0 000 1800 000...

Page 206: ...on 10 1 s 23 17 Shape time acc 2 Defines the shape of the acceleration ramp at the end of the acceleration See parameter 23 16 Shape time acc 1 0 000 s 0 000 1800 000 s Ramp shape at end of acceleration 10 1 s 23 18 Shape time dec 1 Defines the shape of the deceleration ramp at the beginning of the deceleration See parameter 23 16 Shape time acc 1 0 000 s 0 000 1800 000 s Ramp shape at start of de...

Page 207: ...e it would take for the frequency to decrease from the value of 46 02 Frequency scaling to zero The emergency stop mode and activation source are selected by parameters 21 04 Emergency stop mode and 21 05 Emergency stop source respectively Emergency stop can also be activated through fieldbus Note Emergency stop Off1 uses the standard deceleration ramp as defined by parameters 23 11 23 19 speed co...

Page 208: ...1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digi...

Page 209: ...ines the rate of the speed reference change when variable slope is enabled by parameter 23 28 Variable slope enable For the best result enter the reference update interval into this parameter 50 ms 2 30000 ms Variable slope rate 1 1 ms 23 39 Follower speed correction out Displays the speed correction term for the load share function with a speed controlled follower drive See section Motor control ...

Page 210: ...eference conditioning Speed error calculation speed error window control configuration speed error step See the control chain diagrams on pages 481 and 483 24 01 Used speed reference Displays the ramped and corrected speed reference before speed error calculation See the control chain diagram on page 481 This parameter is read only 30000 00 30000 00 rpm Speed reference used for speed error calcula...

Page 211: ...en a ramp stop is required See the control chain diagram on page 481 0 00 rpm 10000 00 10000 00 rpm Speed reference correction See par 46 01 24 12 Speed error filter time Defines the time constant of the speed error low pass filter If the used speed reference changes rapidly the possible interferences in the speed measurement can be filtered with the speed error filter Reducing the ripple with thi...

Page 212: ...e is connected to the speed controller The speed controller produces a reference term relative to the input and gain 25 02 Speed proportional gain The activation of speed error window control is indicated by bit 3 of 06 19 Speed control status word The window boundaries are defined by 24 43 Speed error window high and 24 44 Speed error window low as follows Note Parameter 24 44 rather than 24 43 d...

Page 213: ...6 01 24 44 Speed error window low Defines the lower boundary of the speed error window See parameter 24 41 Speed error window control enable 0 00 rpm 0 00 3000 00 rpm Lower boundary of speed error window See par 46 01 24 46 Speed error step Defines an additional speed error step given to the input of the speed controller and added to the speed error value This can be used in large drive systems fo...

Page 214: ...1 a 10 change in error value reference actual value causes the speed controller output to change by 10 ie the output value is input gain Note This parameter is automatically set by the speed controller autotune function See section Speed controller autotune page 59 0 00 250 00 Proportional gain for speed controller 100 1 No Name Value Description Def FbEq16 Gain Kp 1 TI Integration time 0 TD Deriv...

Page 215: ...the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited The figure below shows the speed controller output after an error step when the error remains consta...

Page 216: ... is not normally required and should be left at zero The speed error derivative must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant 0 000 s 0 000 10 000 s Derivation time for speed controller 1000 1 s 25 05 Derivation filter time Defines the derivation filter time constant See param...

Page 217: ... mechanical time constants of the motor and the driven machine The figure below shows the speed responses when a high inertia load is accelerated along a ramp No acceleration compensation Acceleration compensation 0 00 s 0 00 1000 00 s Acceleration compensation derivation time 10 1 s 25 07 Acc comp filter time Defines the acceleration or deceleration compensation filter time constant See parameter...

Page 218: ...ension controlled motor back to being speed controlled When balancing is enabled the output of the speed controller is forced to the value of 25 10 Speed ctrl balancing ref Balancing is also possible in the ramp generator see parameter 23 26 Ramp out balancing enable 0 Disabled 1 Enabled Not selected Not selected 0 1 Selected 1 2 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital in...

Page 219: ... 25 12 Speed control max torque Defines the maximum speed controller output torque 300 0 0 0 1600 0 Maximum speed controller output torque See par 46 03 25 13 Min torq sp ctrl em stop Defines the minimum speed controller output torque during a ramped emergency stop Off1 or Off3 400 0 1600 0 0 0 Minimum speed controller output torque for ramped emergency stop See par 46 03 25 14 Max torq sp ctrl em...

Page 220: ...and integration time are calculated linearly on the basis of the breakpoints See also the block diagram on page 483 0 rpm 0 30000 rpm Minimum actual speed for speed controller adaptation 1 1 rpm 25 19 Speed adapt max limit Maximum actual speed for speed controller adaptation See parameter 25 18 Speed adapt min limit 0 rpm 0 30000 rpm Maximum actual speed for speed controller adaptation 1 1 rpm 25 ...

Page 221: ...fficient for the gain is calculated linearly on the basis of the breakpoints Filtering can be applied on the torque reference using parameter 25 26 Torque adapt filt time See also the block diagram on page 483 0 0 0 0 1600 0 Maximum torque reference for speed controller adaptation See par 46 03 25 26 Torque adapt filt time Defines a filter time constant for the adaptation in effect adjusting the r...

Page 222: ...ion time and 25 37 Mechanical time constant The prerequisites for performing the autotune routine are the motor identification run ID run has been successfully completed the speed and torque limits parameter group 30 Limits have been set speed feedback filtering parameter group 90 Feedback selection speed error filtering 24 Speed reference conditioning and zero speed 21 Start stop mode have been s...

Page 223: ...tine The initial speed speed used when autotune is activated plus the value of this parameter is the calculated maximum speed used by the autotune routine The maximum speed can also be limited by the speed limits in parameter group 30 Limits and nominal motor speed The value is scaled to motor nominal speed Note The motor will exceed the calculated maximum speed slightly at the end of each acceler...

Page 224: ...etc This parameter is read only 1600 0 1600 0 Torque reference for torque control 26 02 Torque reference used Displays the final torque reference in percent of motor nominal torque given to the DTC core and comes after frequency voltage and torque limitation This parameter is read only 1600 0 1600 0 Torque reference for torque control 26 51 Oscillation damping Parameters 26 51 26 58 configure the ...

Page 225: ...input signal for the oscillation damping function Note Before changing this parameter run time disable the oscillation damping output using parameter 26 52 Monitor the behavior of 26 58 before re enabling the output Speed error Speed error 24 04 Speed error inverted ie 24 01 Used speed reference 24 02 Used speed feedback Note This setting is not supported in scalar motor control mode 0 DC voltage ...

Page 226: ...read only 1600 000 1600 000 Output of the oscillation damping function 10 1 26 81 Rush control gain Rush controller gain term See section Rush control page 62 10 0 0 0 10000 0 Rush controller gain 0 0 disabled 1 1 26 82 Rush control integration time Rush controller integration time term 2 0 s 0 0 10 0 s Rush controller integration time 0 0 disabled 1 1 s 28 28 Frequency reference chain Settings fo...

Page 227: ...erms and abbreviations on page 101 28 12 Frequency ref2 source Selects frequency reference source 2 For the selections and a diagram of reference source selection see parameter 28 11 Frequency ref1 source Zero 28 13 Frequency ref1 function Selects a mathematical function between the reference sources selected by parameters 28 11 Frequency ref1 source and 28 12 Frequency ref2 source See diagram at ...

Page 228: ... 21 Constant frequency function Determines how constant frequencies are selected and whether the rotation direction signal is considered or not when applying a constant frequency 0000b 0000b 0011b Constant frequency configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 Constant freq mode 1 Packed 7 constant frequencies are selectable using the three sources defined by ...

Page 229: ...delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 101 28 23 Constant frequency sel2 When bit 0 of parameter 28 21 Constant frequency function is 0 Separate selects a source that activates constant frequency 2 When bit 0 of parameter 28 21 Constant frequency function is 1 Packed this parameter and ...

Page 230: ...0 500 00 Hz Constant frequency 2 See par 46 02 28 28 Constant frequency 3 Defines constant frequency 3 0 00 Hz 500 00 500 00 Hz Constant frequency 3 See par 46 02 28 29 Constant frequency 4 Defines constant frequency 4 0 00 Hz 500 00 500 00 Hz Constant frequency 4 See par 46 02 28 30 Constant frequency 5 Defines constant frequency 5 0 00 Hz 500 00 500 00 Hz Constant frequency 5 See par 46 02 28 31...

Page 231: ... 0 00 Hz 500 00 500 00 Hz Low limit for critical frequency 2 See par 46 02 28 55 Critical frequency 2 high Defines the high limit for critical frequency 2 Note This value must be greater than or equal to the value of 28 54 Critical frequency 2 low 0 00 Hz 500 00 500 00 Hz High limit for critical frequency 2 See par 46 02 28 56 Critical frequency 3 low Defines the low limit for critical frequency 3...

Page 232: ...r than the set acceleration rate the motor will follow the acceleration rate If the reference increases slower than the set acceleration rate the motor frequency will follow the reference If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive torque limits 20 000 s 0 000 1800 000 s Acceleration time 1 10 1 s 28 73 Freq decel...

Page 233: ...n Inactive Active 0 0 Inactive 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO ...

Page 234: ...cted by parameter 28 12 Frequency ref2 source See the control chain diagram on page 484 This parameter is read only 500 00 500 00 Hz Value of frequency reference source 2 See par 46 02 28 92 Frequency ref act 3 Displays the frequency reference after the function applied by parameter 28 13 Frequency ref1 function if any and after selection 28 14 Frequency ref1 2 selection See the control chain diag...

Page 235: ...ting limit 4 Torq ref min 1 Torque reference ramp input is being limited by 26 08 Minimum torque ref source of 30 18 Minimum torque sel 30 26 Power motoring limit or 30 27 Power generating limit 5 Tlim max speed 1 Torque reference is being limited by the rush control because of maximum speed limit 30 12 Maximum speed 6 Tlim min speed 1 Torque reference is being limited by the rush control because ...

Page 236: ...um torque 1 Torque is being limited by 30 19 Minimum torque 1 30 26 Power motoring limit or 30 27 Power generating limit 3 Maximum torque 1 Torque is being limited by 30 20 Maximum torque 1 30 26 Power motoring limit or 30 27 Power generating limit 4 Internal current 1 An inverter current limit identified by bits 8 11 is active 5 Load angle With permanent magnet motors and synchronous reluctance m...

Page 237: ... start current When this parameter is set to Enable the drive observes the start current limit defined by 30 16 Maximum start current The limit is in force for 2 seconds after initial magnetization of an asynchronous induction motor or autophasing of a permanent magnet motor but not more often than once in every 7 seconds Otherwise the limit defined by 30 17 Maximum current is in force Note The av...

Page 238: ...such as power limitation Refer to the block diagram on page 484 Minimum torque 1 Minimum torque 1 0 minimum torque limit defined by 30 19 is active 0 Minimum torque 2 source 1 minimum torque limit selected by 30 21 is active 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital...

Page 239: ...ter 30 18 Minimum torque sel is 1 or 30 18 is set to Minimum torque 2 source See diagram at 30 18 Minimum torque sel Note Any positive values received from the selected source are inverted Minimum torque 2 Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 141 1 AI2 scaled 12 22 AI2 scaled value see page 143 2 Minimum torque 2 30 23 Minimum torque 2 6 Other Source selection see Terms and abbre...

Page 240: ...ut DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 101 30...

Page 241: ... 10 02 DI delayed status bit 15 2 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 DIO1 Digital input output DIO1 11 02 DIO d...

Page 242: ...the source of external event 5 See also parameter 31 10 External event 5 type For the selections see parameter 31 01 External event 1 source Inactive true 31 10 External event 5 type Selects the type of external event 5 Fault The external event generates a fault 0 Warning The external event generates a warning 1 Warning Fault If the drive is modulating the external event generates a fault Otherwis...

Page 243: ... code 10 1 31 14 Number of trials Defines the maximum number of automatic resets that the drive is allowed to attempt within the time specified by 31 15 Total trials time If the fault persists subsequent reset attempts will be made at intervals defined by 31 16 Delay time The faults to be automatically reset are defined by 31 12 Autoreset selection 0 5 Number of automatic resets No Name Value Desc...

Page 244: ... wait after a fault or a previous reset attempt before attempting an automatic reset See parameter 31 12 Autoreset selection 0 0 s 0 0 120 0 s Autoreset delay 10 1 s 31 19 Motor phase loss Selects how the drive reacts when a motor phase loss is detected Fault No action No action taken 0 Fault The drive trips on fault 3381 Output phase loss 1 31 20 Earth fault Selects how the drive reacts when an e...

Page 245: ...ult Warning 1 Fault Event 2 No Name Value Description Def FbEq16 Inputs Indication running or stopped IN1 IN2 0 0 Fault 5091 Safe torque off 0 1 Faults 5091 Safe torque off and FA81 Safe torque off 1 loss 1 0 Faults 5091 Safe torque off and FA82 Safe torque off 2 loss 1 1 Normal operation Inputs Indication IN1 IN2 Running Stopped 0 0 Fault 5091 Safe torque off Warning A5A0 Safe torque off 0 1 Faul...

Page 246: ...vel set by parameter 31 26 Stall speed limit and the conditions above have been true longer than the time set by parameter 31 28 Stall time Fault No action None stall supervision disabled 0 Warning The drive generates an A780 Motor stall warning 1 Fault The drive trips on fault 7121 Motor stall 2 No Name Value Description Def FbEq16 Inputs Indication running or stopped IN1 IN2 0 0 Warning A5A0 Saf...

Page 247: ...24 Stall function 20 s 0 3600 s Stall time 31 30 Overspeed trip margin Defines together with 30 11 Minimum speed and 30 12 Maximum speed the maximum allowed speed of the motor overspeed protection If actual speed 90 01 Motor speed for control exceeds the speed limit defined by parameter 30 11 or 30 12 by more than the value of this parameter the drive trips on the 7310 Overspeed fault WARNING This...

Page 248: ...mergency stop ramp supervision is disabled See also parameter 21 04 Emergency stop mode 0 0 300 Maximum deviation from expected deceleration rate 1 1 31 33 Emergency ramp supervision delay If parameter 31 32 Emergency ramp supervision is set to 0 this parameter defines the maximum time an emergency stop mode Off1 or Off3 is allowed to take If the motor has not stopped when the time elapses the dri...

Page 249: ... unit reboot Off Off Normal operation 0 Temporarily bypassed The auxiliary fan fault indication is temporarily suppressed The setting will revert automatically to Off 1 31 37 Ramp stop supervision Parameters 31 37 Ramp stop supervision and 31 38 Ramp stop supervision delay together with 01 29 Speed change rate provide a supervision function for normal ie non emergency ramp stopping The supervision...

Page 250: ...elay 1 1 s 31 40 Disable warnings Selects warnings to be suppressed The parameter is a 16 bit word with each bit corresponding to a warning Whenever a bit is set to 1 the corresponding warning is suppressed The bits of this binary number correspond to the following warnings 0000b 000b 1101b Warning suppression word 1 1 31 42 Overcurrent fault limit Sets a custom motor current fault limit The drive...

Page 251: ... upper limit 2 Abs low Action is taken whenever the absolute value of the signal falls below its absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls be...

Page 252: ... 21474830 00 21474830 00 Low limit 32 10 Supervision 1 high Defines the upper limit for signal supervision 1 0 00 21474830 00 21474830 00 Upper limit 32 15 Supervision 2 function Selects the mode of signal supervision function 2 Determines how the monitored signal see parameter 32 17 is compared to its lower and upper limits 32 19 and 32 20 respectively The action to be taken when the condition is...

Page 253: ...the monitored signal see parameter 32 27 is compared to its lower and upper limits 32 29 and 32 30 respectively The action to be taken when the condition is fulfilled is selected by 32 26 Disabled Disabled Signal supervision 3 not in use 0 Low Action is taken whenever the signal falls below its lower limit 1 High Action is taken whenever the signal rises above its upper limit 2 Abs low Action is t...

Page 254: ... status word 1 1 33 10 On time 1 actual Displays the actual present value of on time timer 1 The timer runs whenever the signal selected by parameter 33 13 On time 1 source is on When the timer exceeds the limit set by 33 11 On time 1 warn limit bit 0 of 33 01 Counter status is set to 1 The warning specified by 33 14 On time 1 warn message is also given if enabled by 33 12 On time 1 function The t...

Page 255: ...y parameter 33 23 On time 2 source is on When the timer exceeds the limit set by 33 21 On time 2 warn limit bit 1 of 33 01 Counter status is set to 1 The warning specified by 33 24 On time 2 warn message is also given if enabled by 33 22 On time 2 function The timer can be reset from the Drive composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds 0 4294967295 s A...

Page 256: ...ounter 1 source switches on or off or either depending on the setting of 33 32 Edge counter 1 function A divisor may be applied to the count see 33 34 Edge counter 1 divider When the counter exceeds the limit set by 33 31 Edge counter 1 warn limit bit 2 of 33 01 Counter status is set to 1 The warning specified by 33 35 Edge counter 1 warn message is also given if enabled by 33 32 Edge counter 1 fu...

Page 257: ...be edited on the control panel by choosing Menu Settings Edit texts 2 Counted main contactor A884 Main contactor 11 Counted output relay A881 Output relay 12 Counted motor starts A882 Motor starts 13 Counted power ups A883 Power ups 14 Counted DC charges A885 DC charge 15 No Name Value Description Def FbEq16 Bit Function 0 Counter mode 0 Loop When the limit is reached the counter is reset The coun...

Page 258: ...counter 2 configuration word 1 1 33 43 Edge counter 2 source Selects the signal to be monitored by signal edge counter 2 False False 0 0 True 1 1 RO1 Bit 0 of 10 21 RO status page 131 2 Other bit Source selection see Terms and abbreviations on page 101 33 44 Edge counter 2 divider Defines a divisor for signal edge counter 2 Determines how many signal edges increment the counter by 1 1 1 4294967295...

Page 259: ...33 54 Value counter 1 divider When the counter exceeds the limit set by 33 51 Value counter 1 warn limit bit 4 of 33 01 Counter status is set to 1 The warning specified by 33 55 Value counter 1 warn message is also given if enabled by 33 52 Value counter 1 function The counter can be reset from the Drive composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds 21474...

Page 260: ...elected by parameter 33 63 Value counter 2 source is read at one second intervals and added to the counter A divisor can be applied to the count see 33 64 Value counter 2 divider When the counter exceeds the limit set by 33 61 Value counter 2 warn limit bit 5 of 33 01 Counter status is set to 1 The warning specified by 33 65 Value counter 2 warn message is also given if enabled by 33 62 Value coun...

Page 261: ...r Defines a divisor for value counter 2 The value of the monitored signal is divided by this value before integration 1 000 0 001 2147483 000 Divisor for value counter 2 33 65 Value counter 2 warn message Selects the optional warning message for value counter 2 Value counter 2 exceeded Value counter 2 exceeded A88B Value counter 2 The message text can be edited on the control panel by choosing Men...

Page 262: ...it selection Note With a PTC sensor the unit is ohms This parameter is read only 60 1000 C 76 9032 F 0 ohm or 35 22 ohm Measured temperature 2 1 1 unit 35 04 FEX 01 FPTC 01 status word Displays the status of optional FEX 01 FPTC 01 modules The word can be used as the source of eg external events The modules are activated by parameter 35 30 FEX 01 FPTC 01 configuration word This parameter is read o...

Page 263: ...located on an I O extension module use the selection Other to point at the actual input value parameter for example 14 26 AI1 actual value The analog output feeds a constant current through the sensor As the resistance of the sensor changes along with its temperature the voltage over the sensor changes The voltage is read by the analog input and converted into degrees 2 KTY84 encoder module 1 KTY8...

Page 264: ...ected by parameter 35 14 Temperature 1 AI source The value of the source is assumed to be in the unit of temperature specified by 96 16 Unit selection 11 1 Pt1000 analog I O Pt1000 sensor connected to a standard analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The input and output can be on the drive control unit or on an extension module The required settings ...

Page 265: ...ss as long as a suitable sensor is used as per the selection list Disabled Disabled None Temperature monitoring function 2 is disabled 0 Estimated temperature Estimated motor temperature see parameter 35 01 Motor estimated temperature The temperature is estimated from an internal drive calculation It is important to set up the ambient temperature of the motor in 35 50 Motor ambient temperature 1 K...

Page 266: ...TC analog I O PTC sensor connected to a standard analog input selected by parameter 35 24 Temperature 2 AI source and an analog output The input and output can be on the drive control unit or on an extension module The required settings are the same as with selection KTY84 analog I O except that the source selection parameter of the analog output must be set to Force PTC excitation Note Either 0 o...

Page 267: ...or 76 9032 F Warning limit for temperature monitoring function 2 1 1 unit 35 24 Temperature 2 AI source Selects the input for parameter 35 21 Temperature 2 source selections KTY84 analog I O 1 Pt100 analog I O 2 Pt100 analog I O 3 Pt100 analog I O and Direct temperature Not selected Not selected None 0 AI1 actual value Analog input AI1 on the control unit 1 AI2 actual value Analog input AI2 on the...

Page 268: ...d by the motor thermal protection model to estimate the motor temperature When the parameter is set to 100 the maximum load is taken as the value of parameter 99 06 Motor nominal current higher loads heat up the motor The load curve level should be adjusted if the ambient temperature differs from the nominal value set in 35 50 Motor ambient temperature 100 50 150 Maximum load for the motor load cu...

Page 269: ...fines the temperature rise of the motor above ambient when the motor is loaded with nominal current See the motor manufacturer s recommendations The unit is selected by parameter 96 16 Unit selection 80 C or 176 F 0 300 C or 32 572 F Temperature rise 1 1 35 55 Motor thermal time constant Defines the thermal time constant for use with the motor thermal protection model defined as the time to reach ...

Page 270: ...mbient temperature cabling arrangement and shrouding Refer to the technical data from the cable manufacturer 10000 00 A 0 00 10000 00 A Continuous current carrying capacity of motor cable 1 1 A 35 62 Cable thermal rise time Specifies the thermal time of the motor cable for the thermal protection function in the control program This value is defined as the time to reach 63 of the nominal cable temp...

Page 271: ...delay bit 1 of 35 105 switches on 0 s 0 42949673 s Motor fan start delay 1 1 s 35 102 DOL starter off delay Defines a stop delay for the motor fan The delay timer starts when the control source selected by parameter 35 100 switches off After the delay bit 1 of 35 105 switches off 20 min 0 715828 min Motor fan stop delay 1 1 min 35 103 DOL starter feedback source Selects the input for motor fan fee...

Page 272: ...ive generates a warning A781 Motor fan 1 Fault Drive trips on 71B1 Motor fan 2 36 36 Load analyzer Peak value and amplitude logger settings See also section Load analyzer page 90 36 01 PVL signal source Selects the signal to be monitored by the peak value logger The signal is filtered using the filtering time specified by parameter 36 02 PVL filter time The peak value is stored along with other pr...

Page 273: ...esents an amplitude range and shows what portion of the samples fall within that range The signal value corresponding to 100 is defined by parameter 36 07 AL2 signal scaling Amplitude logger 2 can be reset using parameter 36 09 Reset loggers The date and time of the last reset are stored into parameters 36 50 and 36 51 respectively For the selections see parameter 36 01 PVL signal source Motor tor...

Page 274: ... and 20 1 1 36 22 AL1 20 to 30 Displays the percentage of samples recorded by amplitude logger 1 that fall between 20 and 30 0 00 0 00 100 00 Amplitude logger 1 samples between 20 and 30 1 1 36 23 AL1 30 to 40 Displays the percentage of samples recorded by amplitude logger 1 that fall between 30 and 40 0 00 0 00 100 00 Amplitude logger 1 samples between 30 and 40 1 1 36 24 AL1 40 to 50 Displays th...

Page 275: ...0 100 00 Amplitude logger 2 samples between 40 and 50 1 1 36 45 AL2 50 to 60 Displays the percentage of samples recorded by amplitude logger 2 that fall between 50 and 60 0 00 0 00 100 00 Amplitude logger 2 samples between 50 and 60 1 1 36 46 AL2 60 to 70 Displays the percentage of samples recorded by amplitude logger 2 that fall between 60 and 70 0 00 0 00 100 00 Amplitude logger 2 samples betwee...

Page 276: ...ol is switched off parameter 30 30 Overvoltage control 1 Enabled without thermal model Brake chopper control enabled without resistor overload protection This setting can be used for example if the resistor is equipped with a thermal circuit breaker that is wired to stop the drive if the resistor overheats Before using this setting ensure that overvoltage control is switched off parameter 30 30 Ov...

Page 277: ...ue 1 1 ohm 43 11 Brake resistor fault limit Selects the fault limit for the brake resistor temperature protection function When the limit is exceeded the drive trips on fault 7183 BR excess temperature The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 43 09 Brake resistor Pmax cont 105 0 150 Brake resistor temperature fault limit ...

Page 278: ... thousands compared to direct on line motor connection This parameter is incremented when 45 06 Saved money rolls over The currency is defined by parameter 45 17 Tariff currency unit This parameter is read only see parameter 45 21 Energy calculations reset 0 4294967295 thousands Monetary savings in thousands of units 45 06 Saved money Displays the monetary savings compared to direct on line motor ...

Page 279: ...gy tariff 1 Defines energy tariff 1 price of energy per kWh Depending on the setting of parameter 45 14 Tariff selection either this value or 45 13 Energy tariff 2 is used for reference when monetary savings are calculated The currency is defined by parameter 45 17 Tariff currency unit Note Tariffs are read only at the instant of selection and are not applied retroactively 1 000 units 0 000 429496...

Page 280: ... savings counter parameters The value reverts automatically to Done 1 46 46 Monitoring scaling settings Speed supervision settings actual signal filtering general scaling settings 46 01 Speed scaling Defines the maximum speed value used to define the acceleration ramp rate and the initial speed value used to define the deceleration ramp rate see parameter group 23 Speed reference ramp The speed ac...

Page 281: ...ata storage parameter 3 See also parameter 47 01 Data storage 1 real32 0 000 2147483 000 2147483 000 32 bit data real floating point number 47 04 Data storage 4 real32 Data storage parameter 4 See also parameter 47 01 Data storage 1 real32 0 000 2147483 000 2147483 000 32 bit data real floating point number 47 05 Data storage 5 real32 Data storage parameter 5 See also parameter 47 01 Data storage ...

Page 282: ...t16 Data storage parameter 18 0 32768 32767 16 bit integer 1 1 47 23 Data storage 3 int16 Data storage parameter 19 0 32768 32767 16 bit integer 1 1 47 24 Data storage 4 int16 Data storage parameter 20 0 32768 32767 16 bit integer 1 1 47 25 Data storage 5 int16 Data storage parameter 21 0 32768 32767 16 bit integer 1 1 47 26 Data storage 6 int16 Data storage parameter 22 0 32768 32767 16 bit integ...

Page 283: ...bit scaling of parameter 47 06 Data storage 6 real32 See parameter 47 31 Data storage 1 real32 type Unscaled 47 37 Data storage 7 real32 type Defines the 16 bit scaling of parameter 47 07 Data storage 7 real32 See parameter 47 31 Data storage 1 real32 type Unscaled 47 38 Data storage 8 real32 type Defines the 16 bit scaling of parameter 47 08 Data storage 8 real32 See parameter 47 31 Data storage ...

Page 284: ...NG Make sure that it is safe to continue operation in case of a communication break 5 49 06 Refresh settings Applies the settings of parameters 49 01 49 05 Note Refreshing may cause a communication break so reconnecting the drive may be required Done Done Refresh done or not requested 0 Refresh Refresh parameters 49 01 49 05 The value reverts automatically to Done 1 50 50 Fieldbus adapter FBA Fiel...

Page 285: ...A7C1 FBA A communication warning This occurs even though no control is expected from the fieldbus WARNING Make sure that it is safe to continue operation in case of a communication break 5 50 03 FBA A comm loss t out Defines the time delay before the action defined by parameter 50 02 FBA A comm loss func is taken Time count starts when the communication link fails to update the message As a rule o...

Page 286: ... scaling of 100 1 unit ie integer and two decimals 2 Torque 01 10 Motor torque is sent as actual value 1 3 Speed 01 01 Motor speed used is sent as actual value 1 The scaling is defined by parameter 46 01 Speed scaling 4 Frequency 01 06 Output frequency is sent as actual value 1 The scaling is defined by parameter 46 02 Frequency scaling 5 Position Motor position is sent as actual value 1 See param...

Page 287: ...r PLC to fieldbus adapter A if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 00000000h FFFFFFFFh Control word sent by master to fieldbus adapter A 50 14 FBA A reference 1 Displays raw unmodified reference REF1 sent by the master PLC to fieldbus adapter A if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 2147483648 2147483...

Page 288: ...t speed 2 Monitoring Low speed Optimized for PC tool communication and monitoring usage 3 50 31 FBA B enable Enables disables communication between the drive and fieldbus adapter B and specifies the slot the adapter is installed into Disable Disable Communication between drive and fieldbus adapter B disabled 0 Option slot 1 Communication between drive and fieldbus adapter B enabled The adapter is ...

Page 289: ...on defined by parameter 50 32 FBA B comm loss func is taken Time count starts when the communication link fails to update the message As a rule of thumb this parameter should be set to at least 3 times the transmit interval of the master 0 3 s 0 3 6553 5 s Time delay 1 1 s 50 34 FBA B ref1 type Selects the type and scaling of reference 1 received from fieldbus adapter B For the selections see para...

Page 290: ...us adapter B disabled 0 Fast Display of raw data from fieldbus adapter B enabled 1 50 43 FBA B control word Displays the raw unmodified control word sent by the master PLC to fieldbus adapter B if debugging is enabled by parameter 50 42 FBA B debug mode This parameter is read only 00000000h FFFFFFFFh Control word sent by master to fieldbus adapter B 50 44 FBA B reference 1 Displays raw unmodified ...

Page 291: ...d cyclic low data with each parameter setting Cyclic high data consists of fieldbus Status word Act1 and Act2 Cyclic low data consists of the parameter data mapped to parameter groups 55 FBA B data in and 56 FBA B data out and acyclic data Control word Ref1 and Ref2 are handled as interrupts generated on receipt of cyclic high messages Normal Normal Normal speed 0 Fast Fast speed 1 Very fast Very ...

Page 292: ...drive type code Displays the drive type code in the fieldbus adapter module mapping file stored in the memory of the drive This parameter is read only 0 65535 Drive type code stored in the mapping file 1 1 51 30 FBA A mapping file ver Displays the fieldbus adapter module mapping file revision stored in the memory of the drive in decimal format This parameter is read only 0 65535 Mapping file revis...

Page 293: ...apter A None None None 0 CW 16bit Control Word 16 bits 1 Ref1 16bit Reference REF1 16 bits 2 Ref2 16bit Reference REF2 16 bits 3 SW 16bit Status Word 16 bits 4 Act1 16bit Actual value ACT1 16 bits 5 Act2 16bit Actual value ACT2 16 bits 6 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value...

Page 294: ... adapter module Note that not all of these parameters are necessarily in use 0 65535 Fieldbus adapter configuration parameter 1 1 54 26 FBA B Par26 See parameter 54 02 FBA B Par2 0 65535 Fieldbus adapter configuration parameter 1 1 54 27 FBA B par refresh Validates any changed fieldbus adapter module configuration settings After refreshing the value reverts automatically to Done Note This paramete...

Page 295: ...atch and build versions of the adapter module firmware in format xxyy where xx patch version number yy build version number Example C802 200 02 patch version 200 build version 2 Patch and build versions of adapter module firmware 54 33 FBA B appl SW ver Displays the major and minor versions of the adapter module firmware in format xyy where x major revision number yy minor revision number Example ...

Page 296: ...FBA B data out12 See parameter 56 01 FBA B data out1 None 58 58 Embedded fieldbus Configuration of the embedded fieldbus EFB interface See also chapter Fieldbus control through the embedded fieldbus interface EFB page 437 58 01 Protocol enable Enables disables the embedded fieldbus interface and selects the protocol to use Note When the embedded fieldbus interface is enabled the drive to drive lin...

Page 297: ...or the new settings validated by parameter 58 06 Communication control 8 EVEN 1 8 NONE 1 Eight data bits no parity bit one stop bit 0 8 NONE 2 Eight data bits no parity bit two stop bits 1 8 EVEN 1 Eight data bits even parity bit one stop bit 2 8 ODD 1 Eight data bits odd parity bit one stop bit 3 58 06 Communication control Validates any changes in the EFB settings or activates silent mode Enable...

Page 298: ...e reset from the control panel by keeping Reset depressed for over 3 seconds 0 4294967295 Number of all received packets 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Init failed 1 EFB initialization failed 1 Addr config err 1 Node address not allowed by protocol 2 Silent mode 1 Drive not allowed to transmit 0 Drive allowed to transmit 3 Autobauding Reserved 4 Wiring error 1 Erro...

Page 299: ... operating at This only occurs if control is expected from the EFB The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 2 Speed ref safe Drive generates an A7CE EFB comm loss warning and sets the speed to the speed defined by parameter 22 41 Speed ref safe or 28 41 Frequency ref...

Page 300: ...d status word sent by the drive to the Modbus controller For debugging purposes This parameter is read only 0000h FFFFh Status word sent by the drive to the Modbus controller 1 1 58 25 Control profile Defines the control profile used by the protocol ABB Drives ABB Drives ABB Drives profile with a 16 bit control word with registers in the classic format for backward compatibility 0 Transparent Tran...

Page 301: ... is sent as actual value 1 The scaling is defined by parameter 46 02 Frequency scaling 5 Position Motor position is sent as actual value 1 See parameter 90 06 Motor position scaled 6 58 29 EFB act2 type Selects the type of actual value 2 For the selections see parameter 58 28 EFB act1 type Torque 58 30 EFB status word transparent source Selects the source of the status word when 58 25 Control prof...

Page 302: ...2 bit parameters are transferred For each register the first byte contains the high order byte and the second byte contains the low order byte Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control LO HI HI LO The first register contains the high order word the second contains the low order word 0 LO HI The fi...

Page 303: ... reads from or writes to register address 400003 For the selections see parameter 58 101 Data I O 1 Ref2 16bit 58 104 Data I O 4 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400004 For the selections see parameter 58 101 Data I O 1 SW 16bit 58 105 Data I O 5 Defines the address in the drive which the Modbus master accesses when ...

Page 304: ...Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 8 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 9 Other Source selection see Terms and abbreviations on 101 74 03 Gear reduction ratio Defines the transmission reduction ratio for PCP application Note This feature is n...

Page 305: ... speed 20 000 s 0 000 10000 000 s Rod acceleration time 10 1 s 74 11 Rod dec time Defines the deceleration time for the rod pump from 74 08 Maximum rod speed to zero speed 20 000 s 0 000 10000 000 s Rod acceleration time 10 1 s 74 12 Starting speed enable Enables the pump starting speed function See section Pump starting speed on page 33 Disable Disable Disables pump ramp up 0 Enable Enables pump ...

Page 306: ...compared to 74 23 Brake confirmation limit If the actual value is below the limit longer than 74 25 Brake confirmation time the function controls the mechanical brake on See also section Pump backspin control on page 47 Disable Zero Source not selected 0 AI1 scaled 12 12 AI1 scaled value see page 141 1 AI2 scaled 12 22 AI2 scaled value see page 143 2 Other Source selection see Terms and abbreviati...

Page 307: ...ce1 See parameter 75 04 0 Source2 See parameter 75 05 1 Source1 Source2 Sum of sources 1 and 2 2 Source1 Source2 Source 2 subtracted from source 1 3 Source1 x Source2 Source 1 multiplied by source 2 4 Source1 Source2 Source 1 divided by source 2 5 75 04 Fluid level source 1 Defines source 1 for parameter 75 03 Fluid level source function Zero Zero Source not selected 0 AI1 scaled 12 12 AI1 scaled ...

Page 308: ...eater than 75 02 Fluid level ref the PI regulator output increases causing the speed reference to increase 1 Other Source selection see Terms and abbreviations on page 101 75 10 Sleep control enable Enables the Sleep and wake up function See section Sleep and wake up function on page 35 Disable Disable Disables sleep and wake up control function 0 Enable Enables sleep and wake up control function ...

Page 309: ...ero Zero Zero 0 AI1 scaled 12 12 AI1 scaled value see page 141 1 AI2 scaled 12 22 AI2 scaled value see page 143 2 FBA1 ref Fieldbus adapter A reference1 3 FBA2 ref Fieldbus adapter A reference2 4 Rod speed Actual rod speed 5 Other Source selection see Terms and abbreviations on page 101 75 15 Sleep signal source 2 Defines the source 2 signal monitored for activation of sleep function Zero Zero Zer...

Page 310: ...n function 0 Enable Enables Pump pressure protection function 1 Other Source selection see Terms and abbreviations on page 101 76 02 Pressure protection latching Defines the latching type for pump pressure protection Non latching Non latching A high pressure or high discharge pressure activates the warning message that is displayed as long as the high pressure condition is active If the high press...

Page 311: ...tions on page 101 76 06 Analog feedback source Selects the source of analog feedback for high pressure protection Zero Zero Zero 0 AI1 scaled 12 12 AI1 scaled value see page 141 1 AI2 scaled 12 22 AI2 scaled value see page 143 2 Other Source selection see Terms and abbreviations on page 101 76 07 Analog feedback limit Defines the analog feedback limit If the feedback is above this limit a fault or...

Page 312: ...he Torque pressure protection function when 09 01 Rod torque is greater than or equal to 77 04 Rod torq1 limit and 09 05 Rod speed is greater than or equal to 77 05 Rod torq1 speed for a period of time greater than 77 06 Rod torq1 delay time A hysteresis of Rod torque 5 is present in the comparator meaning once the condition is set it latches until the 09 01 Rod torque decreases to a value of Rod ...

Page 313: ...t in engineering units 0 00 N m lbft or A 0 00 10000 00 N m Rod torque 2 limit 10 1 N m lbft or A 77 10 Rod torq2 delay time Defines the time period for confirming high torque 2 condition 0 000 s 0 000 10000 000 s Rod torque 2 delay time 10 1 s 77 11 Rod torq2 additive speed ref Defines the additional speed reference that adds to the speed reference once the Rod torque 2 limit function is triggere...

Page 314: ... is triggered only after the pump stops 2 78 03 Torque1 Defines the torque 1 value used for the Y position of the first X Y plot to create the user defined underload curve for the system 1600 00 T or A 0 00 10000 00 T Torque 1 10 1 T or A 78 04 Speed1 Defines the Rod speed 1 value used for the X position of the first X Y plot to create the user defined underload curve for the system 0 00 Prpm rpm ...

Page 315: ...triggered when the 09 10 Measured temperature is greater than 79 09 Fault temperature limit for 5 sec or the Klixon digital input is false Note Fault condition means that fault is triggered after pump stops 2 79 02 Temperature protection device Selects 79 01 Temperature protection function feedback source Klixon Klixon Using digital sensor 0 PT 100 Using analog sensor 1 Both Using both sensors sim...

Page 316: ...pin control Basic functions of applications 80 01 Backspin enable Enables the Backspin function See section Pump backspin control on page 47 Disable Disable Disable backspin function 0 Enable Enable backspin function 1 Other Source selection see Terms and abbreviations on page 101 80 02 Backspin ref limit Defines the reference speed frequency limit for the Backspin function See section Pump backsp...

Page 317: ...n control on page 47 Disable Disable Disables start delay function 0 Enable Enables start delay function 1 DI1 Digital input DI1 2 DI2 Digital input DI2 3 DI3 Digital input DI3 4 DI4 Digital input DI4 5 DI5 Digital input DI5 6 DI6 Digital input DI6 7 DIO1 Digital input output DIO1 8 DIO2 Digital input output DIO2 9 Other bit Source selection see Terms and abbreviations on page 101 80 12 Start dela...

Page 318: ...eed Displays the estimated or measured load speed that is used for motor control ie final load speed feedback selected by parameter 90 51 Load feedback selection and filtered by parameter 90 52 Load speed filter time In case measured feedback is selected it is also scaled by the load gear function 90 53 Load gear numerator and 90 54 Load gear denominator In case motor feedback or estimated feedbac...

Page 319: ...ther 50 07 FBA A actual 1 type 50 08 FBA A actual 2 type 50 37 FBA B actual 1 type or 50 38 FBA B actual 2 type This parameter is read only 2147483 648 2147483 647 Motor position 90 07 Load position scaled int Displays the output of the position counter function The position is relative to the initial position set by parameters 90 58 and 90 59 See section Position counter page 66 and the block dia...

Page 320: ... This parameter is read only 0 16777215 Raw encoder 1 revolution count 90 20 Encoder 2 speed Displays encoder 2 speed in rpm This parameter is read only 32768 00 32767 00 rpm Encoder 2 speed See par 46 01 90 21 Encoder 2 position Displays the actual position of encoder 2 within one revolution This parameter is read only 0 00000000 1 00000000 rev Encoder 2 position within one revolution 90 22 Encod...

Page 321: ...eedback selection wraps around in the positive direction and decremented in the negative direction This parameter is read only 2147483648 2147483647 Load revolution count extension 90 35 Pos counter status Status information related to the position counter function See section Position counter page 66 This parameter is read only 0000h FFFFh Position counter status word 1 1 No Name Value Descriptio...

Page 322: ...90 01 Motor speed for control 3 ms 0 10000 ms Motor speed filter time 1 1 ms 90 43 Motor gear numerator Parameters 90 43 and 90 44 define a gear function between the motor speed feedback and motor control The gear is used to correct a difference between the motor and encoder speeds for example if the encoder is not mounted directly on the motor shaft 1 2147483648 2147483647 Motor gear numerator 90...

Page 323: ...by the load gear function 90 53 Load gear numerator and 90 54 Load gear denominator The encoder is set up by the parameters in group 92 Encoder 1 configuration 1 Encoder 2 Load feedbacks are updated based on the speed and position values read from encoder 2 The values are scaled by the load gear function 90 53 Load gear numerator and 90 54 Load gear denominator The encoder is set up by the paramet...

Page 324: ... Load side position offset 90 57 Load position resolution Defines how many bits are used for load position count within one revolution For example with the setting of 16 the position value is multiplied by 65536 for display in parameter 90 04 Load position 16 0 31 Load position resolution 90 58 Pos counter init value int Defines an initial position or distance for the position counter as an intege...

Page 325: ...tant denominator 90 65 Pos counter init value Defines an initial position or distance for the position counter as a decimal number when parameter 90 66 Pos counter init value source is set to Pos counter init value See also section Position counter page 66 The number of decimal places is defined by parameter 90 38 Pos counter decimals 0 000 2147483 648 2147483 647 Initial value for position counte...

Page 326: ...ialization Selects a source that prevents the initialization of the position counter Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI...

Page 327: ...has been detected and is active 17 FEN 21 An FEN 21 module has been detected and is active 18 FEN 31 An FEN 31 module has been detected and is active 21 FSE 31 An FSE 31 module has been detected and is active 25 91 03 Module 2 status Displays the type of the interface module found in the location specified by parameter 91 14 Module 2 location For the indications see parameter 91 02 Module 1 status...

Page 328: ...d 0 FEN 01 FEN 01 1 FEN 11 FEN 11 2 FEN 21 FEN 21 3 FEN 31 FEN 31 4 FSE 31 FSE 31 5 91 12 Module 1 location Specifies the slot 1 3 on the control unit of the drive into which the interface module is installed Alternatively specifies the node ID of the slot on an FEA 0x extension adapter Slot 2 Slot 1 Slot 1 1 Slot 2 Slot 2 2 Slot 3 Slot 3 3 4 254 Node ID of the slot on the FEA 0x extension adapter...

Page 329: ... output 1 Module input 2 Input 2 is echoed by or emulated to the TTL output 2 91 32 Module 1 emulation pulses rev Defines the number of TTL pulses per revolution for encoder emulation output of interface module 1 0 0 65535 Number of TTL pulses for emulation 1 1 91 33 Module 1 emulated Z pulse offset With interface module 1 defines when zero pulses are emulated in relation to zero position received...

Page 330: ... 1 TTL TTL with commutation signals Module type input FEN 01 X32 2 Absolute encoder Absolute encoder Module type input FEN 11 X42 3 Resolver Resolver Module type input FEN 21 X52 4 HTL HTL Module type input FEN 31 X82 5 HTL 1 HTL Module type input FSE 31 X31 6 HTL 2 HTL Module type input FSE 31 X32 7 TTL 1 TTL Module type input FSE 31 X31 8 TTL 2 TTL Module type input FSE 31 X32 9 92 02 Encoder 1 ...

Page 331: ...ected Defines the amplitude of the excitation signal 4 0 V 4 0 12 0 V Excitation signal amplitude 10 1 V 92 12 Speed calculation mode Visible when a TTL TTL or HTL is selected Selects the speed calculation mode With a single track encoder parameter 92 11 Pulse encoder type is set to Single track the speed is always positive Auto rising A B all Channels A and B Rising and falling edges are used for...

Page 332: ... single track encoders 0 Enable Estimated position used Uses position interpolation extrapolated at the time of data request 1 92 13 Position data width Visible when an absolute encoder is selected Defines the number of bits used to indicate position within one revolution For example a setting of 15 bits corresponds to 32768 positions per revolution The value is used when parameter 92 11 Absolute ...

Page 333: ...llowed at any pulse frequency 3 92 16 Encoder 1 supply voltage Visible when parameter 92 01 Encoder 1 type HTL 1 HTL 2 TTL 1 or TTL 2 Selects the power supply voltage for encoder 1 0V 0V Disabled 0 5V 5 V 1 24V 24 V 2 92 17 Accepted pulse freq of encoder 1 Visible when parameter 92 01 Encoder 1 type HTL 1 HTL 2 TTL 1 or TTL 2 Defines the maximum pulse frequency of encoder 1 0 kHz 0 300 kHz Pulse f...

Page 334: ...liseconds 5 92 33 SSI clock cycles Visible when an absolute encoder is selected Defines the length of an SSI message The length is defined as the number of clock cycles The number of cycles can be calculated by adding 1 to the number of bits in an SSI message frame 2 2 127 SSI message length 92 34 SSI position msb Visible when an absolute encoder is selected With an SSI encoder defines the locatio...

Page 335: ...35 deg 45 135 degrees 1 135 225 deg 135 225 degrees 2 225 315 deg 225 315 degrees 3 92 45 Hiperface parity Visible when an absolute encoder is selected Defines the use of parity and stop bits with a HIPERFACE encoder Typically this parameter need not be set Odd Odd Odd parity indication bit one stop bit 0 Even Even parity indication bit one stop bit 1 92 46 Hiperface baud rate Visible when an abso...

Page 336: ...e physical locations and types of encoder interface modules are defined in parameter group 91 Encoder module settings Module 1 Module 1 Interface module 1 1 Module 2 Interface module 2 2 93 10 Pulses revolution Visible when TTL TTL or HTL encoder is selected See parameter 92 10 Pulses revolution 2048 93 10 Sine cosine number Visible when an absolute encoder is selected See parameter 92 10 Sine cos...

Page 337: ...al link mode Visible when an absolute encoder is selected See parameter 92 30 Serial link mode Initial position 93 31 EnDat calc time Visible when an absolute encoder is selected See parameter 92 31 EnDat max calculation time 50 ms 93 32 SSI cycle time Visible when an absolute encoder is selected See parameter 92 32 SSI cycle time 100 us 93 33 SSI clock cycles Visible when an absolute encoder is s...

Page 338: ...ltage limits can be used if for example an IGBT supply unit is used to raise the DC voltage level If the communication between the inverter and IGBT supply unit is active the voltage limits are related to the DC voltage reference from the IGBT supply unit Otherwise the limits are calculated based on the measured DC voltage at the end of the pre charging sequence This function is also useful if the...

Page 339: ...verter module types but optional on others check with your local ABB representative Disable Enable 95 20 b5 Disable DC switch monitoring through the DIIL input disabled 0 Enable DC switch monitoring through the DIIL input enabled 1 95 09 Fuse switch control Activates communication to a xSFC charging controller This setting is intended for use with inverter modules that are connected to a DC bus th...

Page 340: ...dware options configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 EX motor 1 An Ex motor is connected to the output of the drive inverter To be activated if an Ex motor is used and located in a potentially explosive atmosphere 1 ABB Sine filter 1 An ABB sine filter is connected to the output of the drive inverter 2 High speed mode 1 Switching frequency adaptation to ...

Page 341: ...e Affects parameters 10 27 10 28 10 29 4 Externally powered control unit 1 Control unit powered externally Affects parameter 95 04 5 DC supply switch 1 DC switch monitoring active Affects parameters 20 12 31 03 95 08 Note Setting this bit activates the Run enable signal Recheck 20 12 and adjust if necessary 6 DOL motor switch 1 Motor fan control active Affects parameters 10 24 35 100 35 103 35 104...

Page 342: ...e 0 English English 1033 Deutsch German 1031 Italiano Italian 1040 Español Spanish 3082 Portugues Portuguese 2070 Nederlands Dutch 1043 Français French 1036 Dansk Danish 1030 Suomi Finnish 1035 Svenska Swedish 1053 Russki Russian 1049 Polski Polish 1045 Czech Czech 1029 Chinese Simplified PRC Simplified Chinese 2052 Türkçe Turkish 1055 96 02 Pass code Pass codes can be entered into this parameter ...

Page 343: ...DBUS Reserved 6 96 05 Macro active Shows which application macro is currently selected For more information see ACS880 primary control program firmware manual 3AUA0000085967 English To change the macro use parameter 96 04 Macro select Factory Factory Factory macro 1 Hand Auto Hand Auto macro 2 Sequence control Sequential control macro 5 FIELDBUS Fieldbus control macro 6 96 06 Parameter restore Res...

Page 344: ...arameter should be used to store values sent from a fieldbus or when using an external power supply to the control board as the supply might have a very short hold up time when powered off Note A new parameter value is saved automatically when changed from the PC tool or control panel but not when altered through a fieldbus adapter connection Done Done Save completed 0 Save Save in progress 1 96 0...

Page 345: ...eter No action No action Load or save operation complete normal operation 0 User set I O mode Load user parameter set using parameters 96 12 User set IO sel in1 and 96 13 User set IO sel in2 1 Load set 1 Load user parameter set 1 2 Load set 2 Load user parameter set 2 3 Load set 3 Load user parameter set 3 4 Load set 4 Load user parameter set 4 5 Save to set 1 Save user parameter set 1 18 Save to ...

Page 346: ...selected 0 DDCS Controller External controller 1 Fieldbus A or B Fieldbus interface A or B 2 Fieldbus A Fieldbus interface A 3 Fieldbus B Fieldbus interface B 4 Embedded FB Reserved 6 Embedded Ethernet Ethernet port on type BCU control unit 7 Panel link Control panel or Drive composer PC tool connected to the control panel 8 Ethernet tool link Drive composer PC tool through an FENA module 9 96 24 ...

Page 347: ...eceived from 2nd priority source 2 Tick interval is too long 1 Yes Tick interval too long accuracy compromised 3 DDCS controller 1 Tick received Tick has been received from an external controller 4 Master Follower 1 Tick received Tick has been received through the master follower link 5 Reserved 6 D2D 1 Tick received Tick has been received through the drive to drive link 7 FbusA 1 Tick received Ti...

Page 348: ...550 V sqrt 2 369 V The dynamic performance of the motor control in the field weakening area can be improved by increasing the voltage reserve value but the drive enters the field weakening area earlier 2 4 50 Voltage reserve 1 1 97 05 Flux braking Defines the level of flux braking power Other stopping and braking modes can be configured in parameter group 21 Start stop mode See section Flux brakin...

Page 349: ...metimes be seen as the rotor passes the motor magnetic poles Anti cogging can be enabled with different amplitude levels Notes This is an expert level parameter and should not be adjusted without appropriate skill Use as low a level as possible that gives satisfactory performance Signal injection cannot be applied to asynchronous motors Disabled Disabled Anti cogging disabled 0 Enabled 5 Anti cogg...

Page 350: ...or step up applications 1 1 Hz 97 13 IR compensation Defines the relative output voltage boost at zero speed IR compensation The function is useful in applications with a high break away torque where direct torque control DTC mode cannot be applied See also section IR compensation for scalar motor control on page 72 0 00 0 00 50 00 Voltage boost at zero speed in percent of nominal motor voltage 1 ...

Page 351: ...lied by the user that are used in the motor model These parameters are useful for non standard motors or to just get more accurate motor control of the motor on site A better motor model always improves the shaft performance 98 01 User motor model mode Activates the motor model parameters 98 02 98 14 and the rotor angle offset parameter 98 15 Notes Parameter value is automatically set to zero when...

Page 352: ...rect axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00000 p u 0 00000 10 00000 p u Direct axis inductance in per unit 98 07 Lq user Defines the quadrature axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00000 p u 0 00000 10 00000 p u Quadrature axis inductance in per unit 98 08 PM flux user Defines the permane...

Page 353: ... the autophasing routine when parameter 21 13 Autophasing mode is set to Turning with Z pulse and can be fine tuned later on Notes The value is in electrical degrees The electrical angle equals the mechanical angle multiplied by the number of motor pole pairs This parameter is valid only for permanent magnet motors 0 deg 0 360 deg Angle offset 1 1 deg 99 99 Motor data Motor configuration settings ...

Page 354: ...otor operation requires that the magnetizing current of the motor does not exceed 90 of the nominal current of the inverter Some standard features are disabled in scalar control mode See also section Scalar motor control page 71 and section Operating modes of the drive page 53 1 99 06 Motor nominal current Defines the nominal motor current Must be equal to the value on the motor rating plate If mu...

Page 355: ...anged while the drive is running 0 0 V 0 0 800 0 V Nominal voltage of the motor The allowable range is 1 6 2 UN nominal voltage of the drive UN equals the upper bound of the supply voltage range selected by parameter 95 01 Supply voltage 10 1 V 99 08 Motor nominal frequency Defines the nominal motor frequency This setting must match the value on the rating plate of the motor Note This parameter ca...

Page 356: ...eristics of the motor for optimum motor control If no ID run has been performed yet or if default parameter values have been restored using parameter 96 06 Parameter restore this parameter is automatically set to Standstill signifying that an ID run must be performed After the ID run the drive stops and this parameter is automatically set to None Note For the Advanced ID run the machinery must alw...

Page 357: ... running i e in case of a motor with an integrated brake supplied from the motor terminals With this ID run mode the resultant motor control in the field weakening area or at high torques is not necessarily as accurate as motor control following a Normal ID run Reduced ID run is completed faster than the Normal ID Run 90 seconds Note Check the direction of rotation of the motor before starting the...

Page 358: ...tes This mode should be selected when top performance is needed across the whole operating area Note The driven machinery must be de coupled from the motor because of high torque and speed transients that are applied WARNING The motor will run at up to approximately 50 100 of the nominal speed during the ID run Several accelerations and decelerations are done ENSURE THAT IT IS SAFE TO RUN THE MOTO...

Page 359: ...e will rotate the motor forward The phase order selection just ensures that forward is in fact the correct direction After changing this parameter the sign of encoder feedback if any must be checked This can be done by setting parameter 90 41 Motor feedback selection to Estimate and comparing the sign of 90 01 Motor speed for control to 90 10 Encoder 1 speed or 90 20 Encoder 2 speed If the sign of...

Page 360: ...360 Parameters ...

Page 361: ... data sets as the source data storage parameters 47 01 47 08 see page 281 can be used In addition to the Other selection the parameter may offer other pre selected settings Binary src The value of the parameter can be taken from a specific bit in another parameter value Other Sometimes the value can be fixed to 0 false or 1 true In addition the parameter may offer other pre selected settings Data ...

Page 362: ...362 Additional parameter data Fieldbus addresses Refer to the User s Manual of the fieldbus adapter ...

Page 363: ...Inverter MWh motoring Real 0 1000 MWh 1 1 MWh 01 20 Inverter kWh motoring Real 0 1000 kWh 1 1 kWh 01 21 U phase current Real 30000 00 30000 00 A 100 1 A 01 22 V phase current Real 30000 00 30000 00 A 100 1 A 01 23 W phase current Real 30000 00 30000 00 A 100 1 A 01 24 Flux actual Real 0 200 1 1 01 29 Speed change rate Real 15000 15000 rpm s 1 1 rpm s 01 30 Nominal torque scale Real 0 000 4000000 0...

Page 364: ...h 1 1 04 07 Active warning 2 Data 0000h FFFFh 1 1 04 08 Active warning 3 Data 0000h FFFFh 1 1 04 09 Active warning 4 Data 0000h FFFFh 1 1 04 10 Active warning 5 Data 0000h FFFFh 1 1 04 11 Latest fault Data 0000h FFFFh 1 1 04 12 2nd latest fault Data 0000h FFFFh 1 1 04 13 3rd latest fault Data 0000h FFFFh 1 1 04 14 4th latest fault Data 0000h FFFFh 1 1 04 15 5th latest fault Data 0000h FFFFh 1 1 04...

Page 365: ...ord PB 0000h FFFFh 1 1 06 02 Application control word PB 0000h FFFFh 1 1 06 03 FBA A transparent control word PB 00000000h FFFFFFFFh 1 1 06 04 FBA B transparent control word PB 00000000h FFFFFFFFh 1 1 06 05 EFB transparent control word PB 00000000h FFFFFFFFh 06 11 Main status word PB 0000h FFFFh 1 1 06 16 Drive status word 1 PB 0000h FFFFh 1 1 06 17 Drive status word 2 PB 0000h FFFFh 1 1 06 18 Sta...

Page 366: ... Binary src 1 1 06 73 User status word 1 bit 13 sel Binary src 1 1 06 74 User status word 1 bit 14 sel Binary src 1 1 06 75 User status word 1 bit 15 sel Binary src 1 1 06 100 User control word 1 PB 0000h FFFFh 1 1 06 101 User control word 2 PB 0000h FFFFh 1 1 07 System info 07 03 Drive rating id List 1 1 07 04 Firmware name List 1 1 07 05 Firmware version Data 1 1 07 06 Loading package name List ...

Page 367: ... 00 100000 00 kPa or psi 100 1 kPa or psi 09 10 Measured temperature Real 100000 00 100000 00 C 100 1 C 09 11 Backspin speed reference Real 100000 00 100000 00 Prpm rpm or Hz 100 1 Prpm rpm or Hz 09 12 Start delay remain Real 0 4294967 295 s 1000 1 s 09 13 Backspin status word PB 0000h FFFFh 1 1 09 14 Pump status word PB 0000h FFFFh 1 1 09 15 Sleep feedback value Real 100000 00 100000 00 Source Un...

Page 368: ... s 10 1 s 10 51 DI filter time Real 0 3 100 0 ms 10 1 ms 10 99 RO DIO control word PB 0000h FFFFh 1 1 11 Standard DIO FI FO 11 01 DIO status PB 0000b 0011b 1 1 11 02 DIO delayed status PB 0000b 0011b 1 1 11 05 DIO1 function List 0 2 1 1 11 06 DIO1 output source Binary src 1 1 11 07 DIO1 ON delay Real 0 0 3000 0 s 10 1 s 11 08 DIO1 OFF delay Real 0 0 3000 0 s 10 1 s 11 09 DIO2 function List 0 2 1 1...

Page 369: ...ed at AI1 min Real 32768 000 32767 000 1000 1 12 20 AI1 scaled at AI1 max Real 32768 000 32767 000 1000 1 12 21 AI2 actual value Real 22 000 22 000 mA or V 1000 1 mA or V 12 22 AI2 scaled value Real 32768 000 32767 000 1000 1 12 25 AI2 unit selection List 1 1 12 26 AI2 filter time Real 0 000 30 000 s 1000 1 s 12 27 AI2 min Real 22 000 22 000 mA or V 1000 1 mA or V 12 28 AI2 max Real 22 000 22 000 ...

Page 370: ... 01 or FIO 11 14 08 DIO filter time Real 0 8 100 0 ms 10 1 ms 14 09 DIO1 function List 0 1 1 1 14 10 DIO1 filter gain Not visible when 14 01 Module 1 type FIO 01 List 0 3 1 1 14 11 DIO1 output source Binary src 1 1 14 12 DIO1 ON delay Real 0 0 3000 0 s 10 1 s 14 13 DIO1 OFF delay Real 0 0 3000 0 s 10 1 s 14 14 DIO2 function List 0 1 1 1 14 15 DIO2 filter gain Not visible when 14 01 Module 1 type F...

Page 371: ... Real 22 000 22 000 mA or V 1000 1 unit 14 29 AI1 HW switch pos List 1 1 14 30 AI1 unit selection List 1 1 14 31 AI1 filter gain List 0 7 1 1 14 32 AI1 filter time Real 0 000 30 000 s 1000 1 s 14 33 AI1 min Real 22 000 22 000 mA or V 1000 1 mA or V 14 34 AI1 max Real 22 000 22 000 mA or V 1000 1 mA or V 14 35 AI1 scaled at AI1 min Real 32768 000 32767 000 1000 1 14 36 AI1 scaled at AI1 max Real 32...

Page 372: ...O1 source Analog src 1 1 14 78 AO1 force data Real 0 000 22 000 mA 1000 1 mA 14 79 AO1 filter time Real 0 000 30 000 s 1000 1 s 14 80 AO1 source min Real 32768 0 32767 0 10 1 14 81 AO1 source max Real 32768 0 32767 0 10 1 14 82 AO1 out at AO1 src min Real 0 000 22 000 mA 1000 1 mA 14 83 AO1 out at AO1 src max Real 0 000 22 000 mA 1000 1 mA AO2 14 01 Module 1 type FAIO 01 14 86 AO2 actual value Rea...

Page 373: ...5 22 DIO3 ON delay Real 0 0 3000 0 s 10 1 s 15 23 DIO3 OFF delay Real 0 0 3000 0 s 10 1 s 15 24 DIO4 configuration List 0 1 1 1 15 26 DIO4 output source Binary src 1 1 15 27 DIO4 ON delay Real 0 0 3000 0 s 10 1 s 15 28 DIO4 OFF delay Real 0 0 3000 0 s 10 1 s RO1 RO2 15 01 Module 2 type FIO 01 15 31 RO status PB 0000h FFFFh 1 1 15 34 RO1 source Binary src 1 1 15 35 RO1 ON delay Real 0 0 3000 0 s 10...

Page 374: ...5 47 AI2 filter time Real 0 000 30 000 s 1000 1 s 15 48 AI2 min Real 22 000 22 000 mA or V 1000 1 mA or V 15 49 AI2 max Real 22 000 22 000 mA or V 1000 1 mA or V 15 50 AI2 scaled at AI2 min Real 32768 000 32767 000 1000 1 15 51 AI2 scaled at AI2 max Real 32768 000 32767 000 1000 1 AI3 15 01 Module 2 type FIO 11 or FAIO 01 15 56 AI3 actual value Real 22 000 22 000 mA or V 1000 1 unit 15 57 AI3 scal...

Page 375: ...AO2 out at AO1 src min Real 0 000 22 000 mA 1000 1 mA 15 93 AO2 out at AO1 src max Real 0 000 22 000 mA 1000 1 mA 16 I O extension module 3 16 01 Module 3 type List 1 1 16 02 Module 3 location Real 1 254 1 1 16 03 Module 3 status List 0 2 1 1 Common parameters for DIOx 16 01 Module 3 type FIO 01 or FIO 11 16 05 DIO status PB 00000000h FFFFFFFFh 1 1 16 06 DIO delayed status PB 00000000h FFFFFFFFh 1...

Page 376: ... 0 4 FAIO 01 1 1 16 22 AI force selection PB 00000000h FFFFFFFFh 1 1 AI1 AI2 16 01 Module 3 type FIO 11 or FAIO 01 16 26 AI1 actual value Real 22 000 22 000 mA or V 1000 1 unit 16 27 AI1 scaled value Real 32768 000 32767 000 1000 1 16 28 AI1 force data Real 22 000 22 000 mA or V 1000 1 unit 16 29 AI1 HW switch position List 1 1 16 30 AI1 unit selection List 1 1 16 31 AI1 filter gain List 0 7 1 1 1...

Page 377: ... at AI3 max Real 32768 000 32767 000 1000 1 Common parameters for AOx 16 01 Module 3 type FIO 11 or FAIO 01 16 71 AO force selection PB 00000000h FFFFFFFFh 1 1 AO1 16 01 Module 3 type FIO 11 or FAIO 01 16 76 AO1 actual value Real 0 000 22 000 mA 1000 1 mA 16 77 AO1 source Analog src 1 1 16 78 AO1 force data Real 0 000 22 000 mA 1000 1 mA 16 79 AO1 filter time Real 0 000 30 000 s 1000 1 s 16 80 AO1...

Page 378: ... src 1 1 20 05 Ext1 in3 source Binary src 1 1 20 06 Ext2 commands List 1 1 20 07 Ext2 start trigger type List 0 1 1 1 20 08 Ext2 in1 source Binary src 1 1 20 09 Ext2 in2 source Binary src 1 1 20 10 Ext2 in3 source Binary src 1 1 20 11 Run enable stop mode List 0 2 1 1 20 12 Run enable 1 source Binary src 1 1 20 19 Enable start command Binary src 1 1 20 23 Positive speed enable Binary src 1 1 20 24...

Page 379: ...rpm 100 1 rpm 22 11 Speed ref1 source Analog src 1 1 22 12 Speed ref2 source Analog src 1 1 22 13 Speed ref1 function List 0 5 1 1 22 14 Speed ref1 2 selection Binary src 1 1 22 15 Speed additive 1 source Analog src 1 1 22 16 Speed share Real 8 000 8 000 1000 1 22 17 Speed additive 2 source Analog src 1 1 22 21 Constant speed function PB 0000b 0011b 1 1 22 22 Constant speed sel1 Binary src 1 1 22 ...

Page 380: ...lue Real 32768 00 32767 00 100 1 22 80 Motor potentiometer ref act Real 32768 00 32767 00 100 1 22 81 Speed reference act 1 Real 30000 00 30000 00 rpm 100 1 rpm 22 82 Speed reference act 2 Real 30000 00 30000 00 rpm 100 1 rpm 22 83 Speed reference act 3 Real 30000 00 30000 00 rpm 100 1 rpm 22 84 Speed reference act 4 Real 30000 00 30000 00 rpm 100 1 rpm 22 85 Speed reference act 5 Real 30000 00 30...

Page 381: ... 11 Speed correction Real 10000 00 10000 00 100 1 24 12 Speed error filter time Real 0 10000 ms 1 1 ms 24 41 Speed error window control enable List 0 1 1 1 24 42 Speed window control mode List 0 1 1 1 24 43 Speed error window high Real 0 00 3000 00 rpm 100 1 rpm 24 44 Speed error window low Real 0 00 3000 00 rpm 100 1 rpm 24 46 Speed error step Real 3000 00 3000 00 rpm 100 1 rpm 25 Speed control 2...

Page 382: ...Real 30000 0 30000 0 10 1 25 54 Torque integral reference Real 30000 0 30000 0 10 1 25 55 Torque deriv reference Real 30000 0 30000 0 10 1 25 56 Torque acc compensation Real 30000 0 30000 0 10 1 25 57 Torque reference unbalanced Real 30000 0 30000 0 10 1 26 Torque reference chain 26 01 Torque reference to TC Real 1600 0 1600 0 10 1 26 02 Torque reference used Real 1600 0 1600 0 10 1 26 51 Oscillat...

Page 383: ...w Real 500 00 500 00 Hz 100 1 Hz 28 53 Critical frequency 1 high Real 500 00 500 00 Hz 100 1 Hz 28 54 Critical frequency 2 low Real 500 00 500 00 Hz 100 1 Hz 28 55 Critical frequency 2 high Real 500 00 500 00 Hz 100 1 Hz 28 56 Critical frequency 3 low Real 500 00 500 00 Hz 100 1 Hz 28 57 Critical frequency 3 high Real 500 00 500 00 Hz 100 1 Hz 28 71 Freq ramp set selection Binary src 1 1 28 72 Fre...

Page 384: ... 0 10 1 30 21 Minimum torque 2 source Analog src 1 1 30 22 Maximum torque 2 source Analog src 1 1 30 23 Minimum torque 2 Real 1600 0 0 0 10 1 30 24 Maximum torque 2 Real 0 0 1600 0 10 1 30 25 Maximum torque sel Binary src 1 1 30 26 Power motoring limit Real 0 00 600 00 100 1 30 27 Power generating limit Real 600 00 0 00 100 1 30 30 Overvoltage control List 0 1 1 1 30 31 Undervoltage control List 0...

Page 385: ...31 32 Emergency ramp supervision Real 0 300 1 1 31 33 Emergency ramp supervision delay Real 0 32767 s 1 1 s 31 35 Main fan fault function List 0 2 1 1 31 36 Aux fan fault bypass List 0 1 1 1 31 37 Ramp stop supervision Real 0 300 1 1 31 38 Ramp stop supervision delay Real 0 32767 s 1 1 s 31 40 Disable warnings PB 0000h FFFFh 1 1 31 42 Overcurrent fault limit Real 0 00 30000 00 A 100 1 A 32 Supervi...

Page 386: ... time 1 warn message List 1 1 33 20 On time 2 actual Real 0 4294967295 s 1 1 s 33 21 On time 2 warn limit Real 0 4294967295 s 1 1 s 33 22 On time 2 function PB 0000b 0011b 1 1 33 23 On time 2 source Binary src 1 1 33 24 On time 2 warn message List 1 1 33 30 Edge counter 1 actual Real 0 4294967295 1 1 33 31 Edge counter 1 warn limit Real 0 4294967295 1 1 33 32 Edge counter 1 function PB 0000b 1111b...

Page 387: ...32 F 0 ohm or 35 12 ohm C F or ohm 1 1 unit 35 03 Measured temperature 2 Real 60 5000 C 76 9032 F 0 ohm or 35 22 ohm C F or ohm 1 1 unit 35 04 FEX 01 FPTC 01 status word PB 0000h FFFFh 1 1 35 11 Temperature 1 source List 0 11 1 1 35 12 Temperature 1 fault limit Real 60 5000 C or ohm or 76 9032 F C F or ohm 1 1 unit 35 13 Temperature 1 warning limit Real 60 5000 C or ohm or 76 9032 F C F or ohm 1 1...

Page 388: ... PVL filter time Real 0 00 120 00 s 100 1 s 36 06 AL2 signal source Analog src 1 1 36 07 AL2 signal scaling Real 0 00 32767 00 100 1 36 09 Reset loggers List 0 3 1 1 36 10 PVL peak value Real 32768 00 32767 00 100 1 36 11 PVL peak date Data 1 1 36 12 PVL peak time Data 1 1 36 13 PVL current at peak Real 32768 00 32767 00 A 100 1 A 36 14 PVL DC voltage at peak Real 0 00 2000 00 V 100 1 V 36 15 PVL ...

Page 389: ...43 09 Brake resistor Pmax cont Real 0 00 10000 00 kW 100 1 kW 43 10 Brake resistance Real 0 1000 ohm 10 1 ohm 43 11 Brake resistor fault limit Real 0 150 1 1 43 12 Brake resistor warning limit Real 0 150 1 1 45 Energy efficiency 45 01 Saved GW hours Real 0 65535 GWh 1 1 GWh 45 02 Saved MW hours Real 0 999 MWh 1 1 MWh 45 03 Saved kW hours Real 0 0 999 9 kWh 10 1 kWh 45 05 Saved money x1000 Real 0 4...

Page 390: ...2147483 000 1000 1 47 07 Data storage 7 real32 Real 2147483 000 2147483 000 1000 1 47 08 Data storage 8 real32 Real 2147483 000 2147483 000 1000 1 47 11 Data storage 1 int32 Real 2147483648 2147483647 1 1 47 12 Data storage 2 int32 Real 2147483648 2147483647 1 1 47 13 Data storage 3 int32 Real 2147483648 2147483647 1 1 47 14 Data storage 4 int32 Real 2147483648 2147483647 1 1 47 15 Data storage 5 ...

Page 391: ...1 50 Fieldbus adapter FBA 50 01 FBA A enable List 0 1 1 1 50 02 FBA A comm loss func List 0 3 1 1 50 03 FBA A comm loss t out Real 0 3 6553 5 s 10 1 s 50 04 FBA A ref1 type List 0 10 1 1 50 05 FBA A ref2 type List 0 10 1 1 50 07 FBA A actual 1 type List 0 6 1 1 50 08 FBA A actual 2 type List 0 6 1 1 50 09 FBA A SW transparent source Analog src 1 1 50 10 FBA A act1 transparent source Analog src 1 1...

Page 392: ...83647 1 1 50 45 FBA B reference 2 Real 2147483648 2147483647 1 1 50 46 FBA B status word Data 00000000h FFFFFFFFh 1 1 50 47 FBA B actual value 1 Real 2147483648 2147483647 1 1 50 48 FBA B actual value 2 Real 2147483648 2147483647 1 1 50 51 FBA B timelevel sel List 0 3 1 1 51 FBA A settings 51 01 FBA A type List 1 1 51 02 FBA A Par2 Real 0 65535 1 1 51 26 FBA A Par26 Real 0 65535 1 1 51 27 FBA A pa...

Page 393: ...01 FBA B data out1 List 1 1 56 12 FBA B data out12 List 1 1 58 Embedded fieldbus 58 01 Protocol enable List 1 1 58 02 Protocol ID Real 0000h FFFFh 1 1 58 03 Node address Real 0 255 1 1 58 04 Baud rate List 2 7 1 1 58 05 Parity List 0 3 1 1 58 06 Communication control List 0 2 1 1 58 07 Communication diagnostics PB 0000h FFFFh 1 1 58 08 Received packets Real 0 4294967295 1 1 58 09 Transmitted packe...

Page 394: ...t 0 1 1 1 58 101 Data I O 1 Analog src 1 1 58 102 Data I O 2 Analog src 1 1 58 103 Data I O 3 Analog src 1 1 58 104 Data I O 4 Analog src 1 1 58 105 Data I O 5 Analog src 1 1 58 106 Data I O 6 Analog src 1 1 58 107 Data I O 7 Analog src 1 1 58 124 Data I O 24 Analog src 1 1 74 Pump setup 74 01 Pump enable Binary src 1 1 74 02 Run time hours reset source Binary src 1 1 74 03 Gear reduction ratio Re...

Page 395: ...rmation limit Real 0 00 100 00 100 1 74 24 Brake confirmation speed Real 500 00 0 00 Prpm rpm or Hz 100 1 Prpm rpm or Hz 74 25 Brake confirmation time Real 1 000 30 000 s 1000 1 s 74 26 Pressure unit selection List 1 1 74 27 Depth unit selection List 1 1 75 Pump level control 75 01 Level control enable 1 1 75 02 Fluid level ref Real 0 00 100000 00 m ft or Joints 100 1 m ft or Joints 75 03 Fluid le...

Page 396: ... psi 100 1 kPa or psi 76 08 Analog feedback limit delay time Real 0 000 3600 000 s 1000 1 s 77 Pump torque protection 77 01 Rod torq limit display List 1 1 77 02 Rod torq1 function Binary src 1 1 77 03 Rod torq1 limit type List 1 1 77 04 Rod torq1 limit Real 0 00 10000 00 N m lbft or A 100 1 N m lbft or A 77 05 Rod torq1 speed Real 3600 00 3600 00 Prpm rpm or Hz 100 1 Prpm rpm or Hz 77 06 Rod torq...

Page 397: ...on signal source Binary src 1 1 79 04 PT100 source Analog src F C 1 1 79 05 PT100 exitation source Analog src mA 1 1 79 06 PT100 internal selection List 0 00 20 00 mA 100 1 mA 79 07 Number of PT100 sensors in series List 1 3 1 1 79 08 Warning temperature limit Real 0 00 200 00 C or F 100 1 79 09 Fault temperature limit Real 0 00 200 00 C or F 100 1 80 Pump backspin control 80 01 Backspin enable Bi...

Page 398: ...oder 2 position Real 0 00000000 1 00000000 rev 100000000 1 rev 90 22 Encoder 2 multiturn revolutions Real 0 16777215 1 1 90 23 Encoder 2 revolution extension Real 2147483648 2147483647 1 1 90 24 Encoder 2 position raw Real 0 16777215 1 1 90 25 Encoder 2 revolutions raw Real 0 16777215 1 1 90 26 Motor revolution extension Real 2147483648 2147483647 1 1 90 27 Load revolution extension Real 214748364...

Page 399: ...8 2147483647 1 1 90 65 Pos counter init value Real 2147483 648 2147483 647 1 1 90 66 Pos counter init value source Binary src 1 1 90 67 Pos counter init cmd source Binary src 1 1 90 68 Disable pos counter initialization Binary src 1 1 90 69 Reset pos counter init ready Binary src 1 1 91 Encoder module settings 91 01 FEN DI status PB 0000 0000b 0011 0011b 1 1 91 02 Module 1 status List 1 1 91 03 Mo...

Page 400: ...eed estimation enable List 0 1 1 1 92 15 Transient filter List 0 3 1 1 92 16 Encoder 1 supply voltage List 0 2 1 1 92 17 Accepted pulse freq of encoder 1 Real 0 300 kHz 1 1 kHz 92 21 Encoder cable fault mode List 0 3 1 1 Other parameters in this group when parameter 92 01 Encoder 1 type Absolute encoder 92 10 Sine cosine number Real 0 65535 1 1 92 11 Absolute position source List 0 5 1 1 92 12 Zer...

Page 401: ...le fault mode List 0 3 1 1 Other parameters in this group when parameter 93 01 Encoder 2 type Abs enc 93 10 Sine cosine number Real 0 65535 1 1 93 11 Absolute position source List 0 5 1 1 93 12 Zero pulse enable List 0 1 1 1 93 13 Position data width Real 0 32 1 1 93 14 Revolution data width Real 0 32 1 1 93 30 Serial link mode List 0 2 1 1 93 31 EnDat calc time List 0 3 1 1 93 32 SSI cycle time L...

Page 402: ...08 Control board boot Real 0 1 1 1 96 09 FSO reboot Binary src 96 10 User set status List 96 11 User set save load List 96 12 User set IO sel in1 Binary src 96 13 User set IO sel in2 Binary src 96 16 Unit selection PB 0000 0000b 0001 0101b 1 1 96 20 Time sync primary source List 0 9 1 1 96 24 Full days since 1st Jan 1980 Real 1 59999 1 1 96 25 Time in minutes within 24 h Real 0 1439 1 1 96 26 Time...

Page 403: ... 00000 2 00000 p u 100000 1 p u 98 09 Rs user SI Real 0 00000 100 00000 ohm 100000 1 p u 98 10 Rr user SI Real 0 00000 100 00000 ohm 100000 1 p u 98 11 Lm user SI Real 0 00 100000 01 mH 100 1 mH 98 12 SigmaL user SI Real 0 00 100000 01 mH 100 1 mH 98 13 Ld user SI Real 0 00 100000 01 mH 100 1 mH 98 14 Lq user SI Real 0 00 100000 01 mH 100 1 mH 98 15 Position offset user Real 0 360 electrical 1 1 e...

Page 404: ...1 99 15 Motor polepairs calculated Real 0 1000 1 1 99 16 Motor phase order List 0 1 1 1 200 Safety This group contains parameters related to the optional FSO xx safety functions module For details on the parameters in this group refer to the documentation of the FSO xx module No Name Type Range Unit FbEq32 ...

Page 405: ...he Safety instructions on the first pages of the Hardware manual before working on the drive Indications Warnings and faults indicate an abnormal drive status The codes and names of active warnings faults are displayed on the control panel of the drive as well as the Drive composer PC tool Only the codes of warnings faults are available over fieldbus In addition to warnings and faults there are pu...

Page 406: ...s and pure events as well as clearing entries Both logs contain 32 most recent events Auxiliary codes Some events generate an auxiliary code that often helps in pinpointing the problem The auxiliary code is displayed on the control panel together with the message It is also stored in the event log details In the Drive composer PC tool the auxiliary code if any is shown in the event listing Paramet...

Page 407: ...dentification data information on the latest events and values of status and counter parameters The code can be read with a mobile device containing the ABB service application which then sends the data to ABB for analysis For more information on the application contact your local ABB service representative The QR code can be generated by choosing Menu Assistants QR code on the control panel ...

Page 408: ...actor correction capacitors or surge absorbers in motor cable Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable If no earth fault can be detected contact your local ABB representative A2B4 Short circuit Short circuit in motor cable s or motor Check motor and motor cable Check there are no power factor correction capacitors or surge a...

Page 409: ...Motor thermal protection A492 External temperature 2 Editable message text Measured temperature 2 has exceeded warning limit Check the value of parameter 35 03 Measured temperature 2 Check the cooling of the motor or other equipment whose temperature is being measured Check the value of 35 23 Temperature 2 warning limit A4A0 Control board temperature Control unit temperature is excessive Check the...

Page 410: ... control unit is stuck or disconnected Check auxiliary fan s and connection s Replace faulty fan Make sure the front cover of the drive module is in place and tightened If the commissioning of the drive requires that the cover is off this warning will be generated even if the corresponding fault is defeated See fault 5081 Auxiliary fan broken page 424 A5A0 Safe torque off Programmable warning 31 2...

Page 411: ... the requests may have been discarded potentially causing data loss Check the power supply of the control unit If powered internally from the drive check the supply voltage of the drive A6A4 Motor nominal value The motor parameters are set incorrectly Check the settings of the motor configuration parameters in group 99 The drive is not dimensioned correctly Check that the drive is sized correctly ...

Page 412: ...eck that parameter 35 11 Temperature 1 source 35 21 Temperature 2 source setting corresponds to actual encoder interface installation Error in temperature measurement when KTY sensor connected to encoder interface FEN 01 is used FEN 01 does not support temperature measurement with KTY sensor Use PTC sensor or other encoder interface module A791 Brake resistor Brake resistor broken or not connected...

Page 413: ...o encoder module Configure the encoder in group 92 Encoder 1 configuration or 93 Encoder 2 configuration 000A Non existing emulation input Check input selection 91 31 or 91 41 000B Echo not supported by selected input for example resolver or absolute encoder Check input selection 91 31 or 91 41 interface module type and encoder type 000C Emulation in continuous mode not supported Check input selec...

Page 414: ...mber of the encoder interface module 01 91 11 91 12 02 91 13 91 14 YY specifies the encoder 01 92 Encoder 1 configuration 02 93 Encoder 2 configuration ZZZZ indicates the problem see actions for each code below 0001 Motor gear definition invalid or outside limits Check motor gear settings 90 43 and 90 44 0002 Encoder not configured Check encoder settings 92 Encoder 1 configuration or 93 Encoder 2 ...

Page 415: ...ion break in embedded fieldbus EFB communication Check the status of the fieldbus master online offline error etc Check cable connections to the XD2D connector on the control unit A7E1 Encoder Programmable warning 90 45 Motor feedback fault Encoder 1 error Check that the parameter settings in groups 92 Encoder 1 configuration are correct Note New settings will only take effect after parameter 91 1...

Page 416: ...ng Check PC tool or control panel connection Check control panel connector Disconnect and reconnect the control panel A880 Motor bearing Programmable warnings 33 14 On time 1 warn message 33 24 On time 2 warn message 33 55 Value counter 1 warn message 33 65 Value counter 2 warn message Warning generated by an on time timer or a value counter Check the auxiliary code Check the source of the warning...

Page 417: ...n A890 Additional cooling A8A0 AI supervision Programmable warning 12 03 AI supervision function An analog signal is outside the limits specified for the analog input Check signal level at the analog input Check the wiring connected to the input Check the minimum and maximum limits of the input in parameter group 12 Standard AI A8B0 Signal supervision Editable message text Programmable warning 32 ...

Page 418: ...31 09 External event 5 source 31 10 External event 5 type Fault in external device 5 Check the external device Check setting of parameter 31 09 External event 5 source AF90 Speed controller autotuning The speed controller autotune routine did not complete successfully Check the auxiliary code format XXXX YYYY YYYY indicates the problem see actions for each code below 0000 The drive was stopped bef...

Page 419: ... next start Informative warning B5A0 STO event Programmable event 31 22 STO indication run stop Safe torque off function is active i e safety circuit signal s connected to connector XSTO is lost Check safety circuit connections For more information see appropriate drive hardware manual and description of parameter 31 22 STO indication run stop page 245 D200 Overtemperature 09 10 Measured temperatu...

Page 420: ...parameter settings and set values as required D207 Sleep mode Sleep condition has been fulfilled See parameters 75 12 75 19 Or set 75 11 Sleep warning enable as disabled D208 Backspin limit Actual 09 05 Rod speed is faster than 09 11 Backspin speed reference Check parameter settings and set values as required D209 Backspin active Pump backspin control procedure is in process See parameters 80 01 8...

Page 421: ...factor correction capacitors or surge absorbers in motor cable Check encoder cable including phasing 2330 Earth leakage Programmable fault 31 20 Earth fault Drive has detected load unbalance typically due to earth fault in motor or motor cable Check there are no power factor correction capacitors or surge absorbers in motor cable Check that there is no earth fault in motor or motor cables Measure ...

Page 422: ...he nominal input voltage of the drive Check the supply line for static or transient overvoltage Check brake chopper and resistor if present Check deceleration time Use coast to stop function if applicable Retrofit drive with brake chopper and brake resistor 3220 DC link undervoltage Intermediate circuit DC voltage is not sufficient because of a missing supply phase blown fuse or fault in the recti...

Page 423: ...ditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power 4290 Cooling Drive module temperature is excessive Check ambient temperature If it exceeds 40 C 104 F ensure that load current does not exceed derated load capacity of drive See appropriate Hardware Manual Check drive module cooling air flow and fan operation Check inside of cabinet ...

Page 424: ...le installed in slot 1 indicates overtemperature Check the cooling of the motor Check the motor load and drive ratings Check the wiring of the temperature sensor Repair wiring if faulty Measure the resistance of the sensor Replace sensor if faulty 4992 Safe motor temperature 2 Editable message text The temperature monitoring module installed in slot 2 indicates overtemperature 4993 Safe motor temp...

Page 425: ...ue off circuit connections For more information see appropriate drive hardware manual and description of parameter 31 22 STO indication run stop page 245 5092 PU logic error Power unit memory has cleared Contact your local ABB representative 5093 Rating ID mismatch The hardware of the drive does not match the information stored in the memory unit This may occur eg after a firmware update or memory...

Page 426: ...g power unit FPGA logic Update the FPGA logic of the power unit Contact your local ABB representative 5696 PU state feedback State feedback from output phases does not match control signals Contact your local ABB representative quoting the auxiliary code 5697 Charging feedback Charging feedback signal missing Check the feedback signal coming from the charging system 5698 Unknown power unit fault U...

Page 427: ...lid user parameter set exists Reload 64E1 Kernel overload Operating system error Note This fault cannot be reset Contact your local ABB representative 6581 Parameter system Parameter load or save failed Try forcing a save using parameter 96 07 Parameter save manually Retry 65A1 FBA A parameter conflict The drive does not have a functionality requested by PLC or requested functionality has not been...

Page 428: ...tion Programmable fault 49 05 Communication loss action Control panel or PC tool selected as active control location for drive has ceased communicating Check PC tool or control panel connection Check control panel connector Disconnect and reconnect the control panel Check the auxiliary code 7082 Extension I O type mismatch The I O extension module types specified by parameters do not match the det...

Page 429: ... temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet Check resistor overload protection function settings parameter group 43 Brake chopper Check that braking cycle meets allowed limits Check that drive supply AC voltage is not excessive 71B1 Motor fan Programmable fault 35 106 DOL starter event type No feedback received...

Page 430: ...coder fault is not activated check serial link data wiring Note that zero position is not taken into account when serial link is disabled If encoder fault is activated check serial link and sin cos signal wiring Note Because only zero position is requested through serial link and during position is updated according to sin cos pulses Check encoder parameter settings If fault appears after encoder ...

Page 431: ...2 Encoder 1 configuration and 93 Encoder 2 configuration Check the event log for an auxiliary code See appropriate actions for each code below Aux code 1000 Interface module location settings in conflict Check the module location settings 91 12 Module 1 location and 91 14 Module 2 location Aux code 1001 Detected type of interface module 1 does not match setting Check setting of 91 11 Module 1 type...

Page 432: ...settings of parameters 31 37 Ramp stop supervision and 31 38 Ramp stop supervision delay Check the predefined ramp times in parameter group 23 Speed reference ramp 7510 FBA A communication Programmable fault 50 02 FBA A comm loss func Cyclical communication between drive and fieldbus adapter module A or between PLC and fieldbus adapter module A is lost Check status of fieldbus communication See us...

Page 433: ...82 External fault 2 Editable message text Programmable fault 31 03 External event 2 source 31 04 External event 2 type Fault in external device 2 Check the external device Check setting of parameter 31 03 External event 2 source 9083 External fault 3 Editable message text Programmable fault 31 05 External event 3 source 31 06 External event 3 type Fault in external device 3 Check the external devi...

Page 434: ... nominal motor values in parameter group 99 Motor data Check that no external control system is connected to the drive Cycle the power to the drive and its control unit if powered separately Check that no operation limits prevent the completion of the ID run Restore parameters to default settings and try again Check that the motor shaft is not locked Check the auxiliary code FF81 FB A force trip A...

Page 435: ...e pump Check fluid condition D103 Rod torque 1 limit fault 09 01 Rod torque is lower or higher than 77 04 Rod torq1 limit and 09 05 Rod speed is lower that 77 05 Rod torq1 speed for a period of time defined by parameter 77 06 Rod torq1 delay time See parameters 77 02 77 06 Check warning function setting in parameters and set values as required Check mechanical condition of the pump D104 Rod torque...

Page 436: ...436 Fault tracing ...

Page 437: ... fieldbus interface supports the Modbus RTU protocol The drive control program can handle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well...

Page 438: ... Note If the XD2D connector is reserved by the embedded fieldbus interface parameter 58 01 Protocol enable is set to Modbus RTU the drive to drive link functionality is automatically disabled Process I O cyclic Service messages acyclic Data flow Control Word CW References Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Termination OFF ACS880 Control unit ...

Page 439: ...ines the action taken when a communication loss is detected 58 15 Communication loss mode Cw Ref1 Ref2 default Enables disables communication loss monitoring and defines the means for resetting the counter of the communication loss delay 58 16 Communication loss time 3 0 s default Defines the timeout limit for the communication monitoring 58 17 Transmit delay 0 ms default Defines a response delay ...

Page 440: ...ctual values Define the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the parameters that you want to read or write through the Modbus I O words RO DIO control word AO1 data storage AO2 data storage Feedback data storage Setpoint data storage These settings write the incoming dat...

Page 441: ...ontrol word bit0 Connects bit 0 of storage parameter 10 99 RO DIO control word to relay output RO1 10 27 RO2 source RO DIO control word bit1 Connects bit 1 of storage parameter 10 99 RO DIO control word to relay output RO2 10 30 RO3 source RO DIO control word bit2 Connects bit 2 of storage parameter 10 99 RO DIO control word to relay output RO3 11 05 DIO1 function 11 09 DIO2 function Output defaul...

Page 442: ... parameter 58 25 Control profile is set to ABB Drives See section About the control profiles page 446 3 If parameter 58 25 Control profile is set to Transparent the sources of the status word and actual values are selected by parameters 58 30 58 32 otherwise actual values 1 and 2 are automatically selected according to reference type and the control word is displayed by 06 05 EFB transparent contr...

Page 443: ...or process reference In embedded fieldbus communication references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the references are scaled or not depends on the settings of 58 26 EFB ref1 type and 58 27 EFB ref2 type See section About the control profiles page 446 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integer...

Page 444: ...rol through the embedded fieldbus interface EFB dedicated storage parameter 13 91 AO1 data storage and 13 92 AO2 data storage which are available in the source selection parameters 13 12 AO1 source and 13 22 AO2 source ...

Page 445: ...registers that could be addressed Modern Modbus master devices typically provide a means to access the full range of 65536 Modbus holding registers One of these methods is to use 6 digit decimal addresses from 400001 to 465536 This manual uses 6 digit decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still...

Page 446: ...t profile With the ABB Drives profile the embedded fieldbus interface of the drive converts the control word and status word to and from the native data used in the drive The Transparent profile involves no data conversion The figure below illustrates the effect of the profile selection Note that scaling of references and actual values can be selected independent of the profile selection by parame...

Page 447: ...ing Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 Normal operation Proceed to RA...

Page 448: ...ntrol enabled 0 Control Word 0 or Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the contr...

Page 449: ... 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits i e in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control loc...

Page 450: ... CW Bit3 0 operation inhibited OFF1 CW Bit0 0 SW Bit1 0 SW Bit0 1 CW Bit3 1 and SW Bit12 1 C D CW Bit5 0 SW Bit2 1 SW Bit5 0 from any state from any state Emergency Stop OFF3 CW Bit2 0 n f 0 I 0 Emergency OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1...

Page 451: ...efined by parameters 46 01 46 07 which scaling is in use depends on the setting of 58 26 EFB ref1 type and 58 27 EFB ref2 type see page 301 The scaled references are shown by parameters 03 09 EFB reference 1 and 03 10 EFB reference 2 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 with torque or power reference 46 06 with speed reference 46 07 with frequenc...

Page 452: ...omplement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 301 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 03 with torque reference 46 04 with power reference 46 01 with s...

Page 453: ...2 REF2 The selection can be changed using parameter 58 103 Data I O 3 400004 Status Word SW See section Status Word page 449 The selection can be changed using parameter 58 104 Data I O 4 400005 Actual value 1 ACT1 The selection can be changed using parameter 58 105 Data I O 5 400006 Actual value 2 ACT2 The selection can be changed using parameter 58 106 Data I O 6 400007 400024 Data in out 7 24 S...

Page 454: ...status word to be sent to the fieldbus controller is selected by parameter 58 30 EFB status word transparent source This can be for example the user configurable status word in 06 50 User status word 1 The Transparent profile involves no data conversion of the control or status word Whether references or actual values are scaled depends on the setting of parameters 58 26 58 29 The references recei...

Page 455: ...ears communications event counters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negative acknowledge Count 11h Return Slave Busy Count 12h Return Bus Character Overrun Count 14h Clear Overru...

Page 456: ...ers 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name for example ACS880 Code Name Description 01h ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server 02h ILLEGAL DATA ADDRESS The data address received in the query is not an allowable address for the server 03h ILLEGAL DATA VALUE The requested Quantity of Registe...

Page 457: ...Control Word bit 10 00012 EXT_CTRL_LOC Control Word bit 11 00013 User defined 0 Control Word bit 12 00014 User defined 1 Control Word bit 13 00015 User defined 2 Control Word bit 14 00016 User defined 3 Control Word bit 15 00017 Reserved Control Word bit 16 00018 Reserved Control Word bit 17 00019 Reserved Control Word bit 18 00020 Reserved Control Word bit 19 00021 Reserved Control Word bit 20 00...

Page 458: ...rofile 10001 RDY_ON Status Word bit 0 10002 RDY_RUN Status Word bit 1 10003 RDY_REF Status Word bit 2 10004 TRIPPED Status Word bit 3 10005 OFF_2_STA Status Word bit 4 10006 OFF_3_STA Status Word bit 5 10007 SWC_ON_INHIB Status Word bit 6 10008 ALARM Status Word bit 7 10009 AT_SETPOINT Status Word bit 8 10010 REMOTE Status Word bit 9 10011 ABOVE_LIMIT Status Word bit 10 10012 User defined 0 Status...

Page 459: ...yed status bit 2 10036 Reserved 10 02 DI delayed status bit 3 10037 Reserved 10 02 DI delayed status bit 4 10038 Reserved 10 02 DI delayed status bit 5 10039 Reserved 10 02 DI delayed status bit 6 10040 Reserved 10 02 DI delayed status bit 7 10041 Reserved 10 02 DI delayed status bit 8 10042 Reserved 10 02 DI delayed status bit 9 10043 Reserved 10 02 DI delayed status bit 10 10044 Reserved 10 02 D...

Page 460: ...ed query 91 Error Code Set when exception code 04h is generated see table above 00h No error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h General Error Undefined error when handling query 92 Failed Register The last register discrete input coil or holding register that failed to ...

Page 461: ...adapter Contents of this chapter This chapter describes how the drive can be controlled by external devices over a communication network fieldbus through an optional fieldbus adapter module The fieldbus control interface of the drive is described first followed by a configuration example ...

Page 462: ...set to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources such as digital and analog inputs Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW References Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Ot...

Page 463: ...d protocols for example CANopen FCAN 01 adapter ControlNet FCNA 01 adapter DeviceNet FDNA 01 adapter EtherCAT FECA 01 adapter EtherNet IPTM FENA 11 or FENA 21 adapter Modbus RTU FSCA 01 adapter Modbus TCP FENA 11 or FENA 21 adapter POWERLINK FEPL 02 adapter PROFIBUS DP FPBA 01 adapter PROFINET IO FENA 11 or FENA 21 adapter ...

Page 464: ... 3 12 FBA MAIN SW FBA ACT1 FBA ACT2 Par 01 01 99 99 FBA MAIN CW FBA REF1 FBA REF2 Par 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number of used data words is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s Manual of the appropriate fieldbus adapter module 3 3 Paramete...

Page 465: ...eived from the fieldbus is shown by parameter 50 13 FBA A control word and the Status word transmitted to the fieldbus network by 50 16 FBA A status word References References are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the corresponding positive reference ABB drives ca...

Page 466: ...eters 03 05 FB A reference 1 and 03 06 FB A reference 2 Actual values Actual values are 16 bit words containing information on the operation of the drive The types of the monitored signals are selected by parameters 50 07 FBA A actual 1 type and 50 08 FBA A actual 2 type If parameter 50 12 FBA A debug mode is set to Fast the actual values sent to the fieldbus are displayed by 50 17 FBA A actual va...

Page 467: ...H ON unless other interlocks OFF2 OFF3 are active 1 Off2 control 1 Continue operation OFF2 inactive 0 Emergency OFF coast to a stop Proceed to OFF2 ACTIVE proceed to SWITCH ON INHIBITED 2 Off3 control 1 Continue operation OFF3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED WARNING Ensure motor and driven machine can be st...

Page 468: ...ve only if the fieldbus interface is set as the source of the reset signal by drive parameters 0 Continue normal operation 8 Inching 1 1 Accelerate to inching jogging setpoint 1 Notes Bits 4 6 must be 0 See also section Scalar motor control page 71 0 Inching jogging 1 disabled 9 Inching 2 1 Accelerate to inching jogging setpoint 2 See notes at bit 8 0 Inching jogging 2 disabled 10 Remote cmd 1 Fie...

Page 469: ...om reference is outside tolerance limits 9 Remote 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 Above limit 1 Actual speed frequency or torque equals or exceeds supervision limit Valid in both directions of rotation The supervision limits are defined by parameters 46 31 46 33 0 Actual speed frequency or torque within supervision limit 11 User bit 0 See parameter 06...

Page 470: ...NS OFF SW b6 1 SW b0 0 CW b0 0 CW xxxx x1xx xxxx x110 SW b0 1 SW b1 1 CW xxxx x1xx xxxx 1111 CW xxxx x1xx xxxx CW Control word SW Status word bx bit x SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I SW b5 0 Emergency stop SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any state CW b3 0 n f 0 I STATE condition rising edge o...

Page 471: ...g from 50 04 Examples of appropriate values are shown in the tables below 6 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings At the minimum set the required node address and the communication profile 7 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA A data out Note The adapter module sets the Status word a...

Page 472: ...1 04 MSG type 1 PPO11 Displays the telegram type selected by the PLC configuration tool 51 05 Profile 0 PROFIdrive Selects the Control word according to the PROFIdrive profile speed control mode 51 07 RPBA mode 0 Disabled Disables the RPBA emulation mode 52 01 FBA data in1 4 SW 16bit1 Status word 52 02 FBA data in2 5 Act1 16bit Actual value 1 52 03 FBA data in3 01 072 Motor current 52 05 FBA data ...

Page 473: ...ence for 60 Prpm can be calculated as 60 2000 80 1500 Speed ref 1 in PZD 2 OUT should be equal to 1500 If actual value 1 in PZD 2 IN equals 50 then pump speed is 50 Prpm The table below gives the recommended drive parameter settings The table below gives the recommended drive parameter settings Direction PZD1 PZD2 PZD3 PZD4 Out Main control word Speed ref1 In Drive status word Rod speed Rod torque...

Page 474: ...master to the drive 53 02 FBA data out2 Ref1 16bit2 Speed reference from master to the drive 74 01 Pump enable Enable Enables the pump related application features 74 03 Gear reduction ratio 102 Set 10 as transmission reduction ratio for ESP application 74 05 Speed ref source FBA1 ref Set FBA Ref1 as a source for application speed reference 74 07 Minimum rod speed 102 Minimum allowed rod speed 74 ...

Page 475: ...ontrol chain diagrams 475 13 Control chain diagrams Contents of this chapter The chapter presents the reference chains of the drive For a general diagram see section Operating modes of the drive page 53 ...

Page 476: ...firmation limit Value 74 25 Brake confirmation time Value 74 13 Starting speed Value 74 13 Starting acc time Value 74 13 Starting time delay Value 80 02 Backspin ref limit Value 80 03 Backspin acc time Value 80 05 Backspin speed range trim Value 77 11 Rod torq2 additive speed ref Value 75 02 Fluid level ref Value 75 03 Fluid level source function 74 03 Gear reduction ratio 74 03 Maximum rod speed ...

Page 477: ... source 22 74 Motor potentiometer down source Selection Selection 22 11 Speed ref1 source 22 14 Speed ref1 2 selection 22 13 Speed ref1 function 22 16 Speed share MUL ADD SUB MIN MAX Selection Value Selection Value 22 81 Speed reference act 1 22 82 Speed reference act 2 22 85 Speed reference act 5 22 86 Speed reference act 6 22 83 Speed reference act 3 22 84 Speed reference act 4 Value Value Selec...

Page 478: ...n 74 03 Gear reduction ratio 74 03 Maximum rod speed 74 05 Speed ref source x AND 9 13 bit 13 Brake Confirm Active Value AND AND AND 9 13 bit 13 Brake Confirm Active Value Selection Selection 1 0 Selection Selection Selection Selection Selection Selection 19 20 Scalar control reference unit Selection Value 30 19 Minimum torque 1 9 06 Motor speed reference 22 11 Speed ref1 source Selection 28 11 Fr...

Page 479: ...Value Value Value Value Value Value Value Selection 30 12 Maximum speed OR 06 01 bit 6 Ramp in zero Selection Value 23 24 Speed ramp in zero source 22 42 Jogging 1 ref 22 43 Jogging 2 ref RAMP 23 20 Acc time jogging 23 21 Dec time jogging 23 02 Speed ref ramp output Value AND AND AND 06 01 bit 4 Ramp out zero 06 01 bit 6 Ramp in zero 06 01 bit 9 Inching 2 06 01 bit 8 Inching 1 06 01 bit 5 Ramp hol...

Page 480: ...coder 2 speed Value Value Value Value Value 01 01 Motor speed used 01 02 Motor speed estimated 90 44 Motor gear denominator 90 43 Motor gear numerator 46 11 Filter time motor speed Value X Y 90 10 Encoder 1 speed Value 90 11 Encoder 1 position 90 12 Encoder 1 multiturn revolutions 90 21 Encoder 2 position Value 90 22 Encoder 2 multiturn revolutions Value Selection 90 41 Motor feedback selection 90...

Page 481: ...der 2 90 62 Gear denominator Value 90 61 Gear numerator Value Position estimate Motor feedback None 90 02 Motor position Value 90 27 Load revolution extension Value X Y 90 63 Feed constant numerator Value Value 90 64 Feed constant denumerator 90 58 Pos counter initial value int Value 90 59 Pos counter init value int source Value 90 67 Pos counter init cmd source Value 90 68 Disable pos counter ini...

Page 482: ...lue Value Value Value Value 90 01 Motor speed for control 24 04 Speed error inverted Value x 1 24 02 Used speed feedback Value Value Value 30 12 Maximum speed 30 11 Minimum speed LOAD SHARE FUNCTION OF SPEED CONTROLLED FOLLOWER 24 43 Speed error window high Value 24 44 Speed error window low Value 26 15 Load share Value 03 14 M F or D2D ref2 Value 25 53 Torque prop reference 25 54 Torque integral ...

Page 483: ...ntrol Value AND Stop command Value Value Value Value 25 18 Speed adapt min limit 25 19 Speed adapt max limit Value Value 25 25 Torque adapt max limit 25 26 Torque adapt filt time 25 30 Flux adaption enable Value Value Value 90 01 Motor speed for control 26 01 Torq ref to TC 01 24 Flux actual x 25 21 Kp adapt coef at min speed 25 22 Ti coef at min speed 25 18 25 19 25 21 1 25 27 1 25 25 25 18 25 19...

Page 484: ...2 Constant frequency sel1 28 23 Constant frequency sel2 28 24 Constant frequency sel3 28 26 Constant frequency 1 28 32 Constant frequency 7 28 31 Constant frequency 6 28 29 Constant frequency 4 28 27 Constant frequency 2 28 30 Constant frequency 5 28 28 Constant frequency 3 BIN TO INT SEL b0 b1 b2 0 1 2 3 4 5 6 7 0 28 91 Frequency ref act 2 Selection 28 21 Constant frequency function bit 0 Const f...

Page 485: ...uency ref act 7 28 76 Freq ramp in zero source Selection Value Value Value FREQ REF RAMP Value Value Value Value 28 71 Freq ramp set selection Selection 28 52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FRE...

Page 486: ...486 Control chain diagrams ...

Page 487: ...ransformer and sine filter Sine filters are used to suppress the high frequency components of the drive output The step up transformer enables the use of a medium voltage motor with a low voltage drive Block digram The following block diagram represents the ACS880 drive connected to motor with a step up transformer and sine filter Step down transformer ACS 880 Drive Sine Filter Step up transformer...

Page 488: ...the parameter 99 06 Motor nominal current to Where U1 and U2 are the primary and secondary voltages of the step up transformer respectively Primary and secondary voltage calculation Required data Motor Cable If the cable characteristics are not known typical values can be used Motor data Nominal impedance Resistive component Reactive component Cable reactance at frequency f U2 U1 In Un In ϕn fn co...

Page 489: ...ltage U1 is 0 85 X 400 V 340 V for 400 V drives 0 87 X 500 V 435 V for 500 V drives 0 9 X 690 V 620 V for 690 V drives Secondary side The following diagram represents the secondary side of a step up system The impedance of the secondary side is The system is dimensioned using the nominal current of the motor The minimum voltage for the transformer secondary is I2 Rc jXc Rm jXm Un sqrt 3 Un sqrt 3 ...

Page 490: ...voltage of the drive in this calculation is 690 V Motor Cable Un 3300V In 106A fn 50Hz ϕn cos 0 82 Zm 3300 106 3 Ω 17 97Ω Rm 17 97 0 82Ω 14 74Ω Xm 17 97 1 0 82 2 Ω 10 29Ω Length 5km Lc 0 33 mH km Lc 5 0 33mH 1 65mH Xc 2πfLc Xc 2 π 50 1 65 10 3 0 52Ω Rc 0 27 Ω km Rc 5 0 27Ω 1 35Ω ...

Page 491: ...f the transformer is chosen as Primary side The primary voltage of the transformer is Calculated current Set par 99 06 Motor nominal current to 608 6 A For more information see the Sine Filters User s Manual 3AFE68389178 English Z1 1 53 14 74 2 0 52 10 29 2 Ω 10 38Ω I2 In 106A Us 3 106A 19 38Ω 3558V UN2 3560V UN1 0 9 690V 620V UN2 UN1 In 3560 620 106 608 6A ...

Page 492: ...492 Appendix ESP with step up transformer and sine filter ...

Page 493: ...ntacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the ...

Page 494: ...Contact us www abb com drives www abb com drivespartners 3AXD50000016186 Rev B EN 2015 10 27 ...

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