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ABB ACS880-104, Hardware Manual

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ABB ACS880-104 Hardware Manual Download Page 268

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Cooling fans (frames R1i…R4i)

One or two cooling fans are to be installed inside the air outlet compartment to ensure
sufficient cooling of the cabinet.

IEC

Ordering code

Qty

Component

Enclosure width / Degree of

protection

(Auxiliary voltage)

Data

Name

3AXD50000000592

1

R3G225-RH17-23

Fan

400 mm, 600 mm / IP20, IP42

(230 V 50/60 Hz)

3AXD50000000723

1

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

1

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

3AXD50000006934

1

RB4C-355/170

Fan

400 mm / IP54

(230 V 50/60 Hz)

3AXD50000006959

1

MSB MKP 6/603/E1679

Capacitor

3AXD50000000723

1

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

1

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

3AXD50000006111

1

CRBB/4-400/188

Fan

600 mm / IP54

(230 V 50/60 Hz)

3AXD50000006885

1

MSB MKP 12/603/E1679

Capacitor

3AXD50000000723

1

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

1

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

3AXD50000000592

2

R3G225-RH17-23

Fan

800 mm / IP20, IP42

(230 V 50/60 Hz)

3AXD50000000723

2

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

2

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

3AXD50000006934

2

RB4C-355/170

Fan

800 mm / IP54

(230 V 50/60 Hz)

3AXD50000006959

2

MSB MKP 6/603/E1679

Capacitor

3AXD50000000723

2

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

2

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

UL

Ordering code

Qty

Component

Enclosure width / Degree of

protection

(Auxiliary voltage)

Data

Name

3AXD50000000514

1

R2E225-RA92-17

Fan

400 mm, 600 mm / IP20, IP42

(230 V 50/60 Hz)

3AXD50000000882

1

MSB MKP 3,5/603/E1679

Capacitor

3AXD50000000723

1

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

1

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

68502926

1

R2E225-BD40-65

Fan

400 mm, 600 mm / IP20, IP42

(115 V 60 Hz)

58915211

1

KO230F, mod. 345

Capacitor

3AXD50000000723

1

SPB2,5/7 (2.5 mm

2

, 12AWG)

Connector

3AXD50000000724

1

SC 2,5-RZ/7 (2.5 mm

2

,

12AWG)

Connector

268 Ordering information

Summary of Contents for ACS880-104

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 104 inverter modules Hardware manual ...

Page 2: ......

Page 3: ...ACS880 104 inverter modules Hardware manual Table of contents 4 Cabinet construction 5 Electrical installation 7 Start up 2019 ABB Oy All Rights Reserved 3AUA0000104271 Rev H EN EFFECTIVE 2019 06 29 ...

Page 4: ......

Page 5: ...n inverter cubicle frame R5i 27 Cabinet layout and cooling 28 Frames R6i and R7i 28 DC connection and capacitor charging 29 Frame R6i and R7i layout 30 Overview circuit diagram of an inverter cubicle frame R6i 31 Overview circuit diagram of an inverter cubicle frame R7i 31 Cabinet layout and cooling 32 Frame R8i and multiples 32 DC connection and capacitor charging 33 Frame R8i layout 34 Connector...

Page 6: ...of kits 60 Stage 1 Instalation of common parts 61 Stage 2 Installation of bottom plate 62 Stage 3 Installation of mounting plate 63 Stage 4 Installation of DC busbars 64 Stage 5 Installation of mounting plate shrouds 65 Stage 6 Installation of inverter modules and air guides 66 Stage 7 Installation of du dt filter 67 R1i R4i modules in a 800 mm wide Rittal VX25 enclosure 68 Installation stages 69 ...

Page 7: ...n of shrouding brackets 110 One R8i module in a 400 mm wide Rittal VX25 enclosure 111 Installation stages 112 Overview of kits 113 Stage 1 Installation of common parts 114 Stage 2 A Installation of DC busbars 1 without DC switch charging 115 Stage 2 B Installation of DC busbars 1 with DC switch charging 116 Stage 3 Installation of module installation parts and lead throughs 117 Stage 4 A Installat...

Page 8: ...able 146 Brake resistor assembly 147 Power connections Frames R1i R5i 147 Power cable connection procedure 147 Frames R1i and R2i 148 Frames R3i R5i 149 Power connections Frames R6i R8i 149 R6i inverter module 149 R7i inverter module 150 Power connections Frame R8i 150 R8i inverter module 151 2 R8i inverter unit 152 Connection procedure 154 Replacing ACS800 R8i modules with ACS880 R8i modules 158 ...

Page 9: ...t on line version 186 Replacing the circuit board compartment fan 188 Replacing the cabinet cooling fans 188 Cabinets with ABB air outlet kits 188 Cabinets with other fan types 189 Replacing R6i R7i module 192 Replacing R8i module 195 Capacitors 195 Reforming the capacitors 195 Control units 195 Replacing the memory unit 195 Replacing the ZCU 14 control unit battery 196 Replacing the BCU control u...

Page 10: ...kits 222 Fuse base shroud kit 223 Frames R6i and R7i 223 Inverter modules 224 Control panel 225 DC side components 225 DC bus installation parts for Rittal VX25 enclosures 226 DC fuses IEC UL 226 DC switch disconnector kits 227 Charging kit R7i only 228 DC connection kit for Rittal VX25 enclosures 230 DC busbars with common mode filter holder for Rittal VX25 enclosures 231 DC busbars with fuse and...

Page 11: ... 262 Air inlet kits 600 mm cabinet 263 Air inlet kits 800 mm cabinet 263 Air outlet kits 263 Air outlet kits 400 mm cabinet 265 Air outlet kits 600 mm cabinet 266 Air outlet kits 800 mm cabinet 268 Cooling fans frames R1i R4i 271 Cooling fans frames R5i 272 Cooling fans frames R6i R7i 273 Cooling fans frames R8i 10 Technical data 275 Contents of this chapter 275 Ratings 278 Definitions 279 Deratin...

Page 12: ...ents of this chapter 297 General 298 ZCU 12 layout and connections 299 ZCU 14 layout and connections 300 Default I O diagram of the inverter control unit ZCU 14 302 BCU x2 control unit layout and connections 304 Default I O diagram of the inverter control unit A41 305 External power supply for the control unit XPOW 305 DI6 as a PTC sensor input 306 AI1 or AI2 as a Pt100 Pt1000 PTC or KTY84 sensor ...

Page 13: ...ts of this chapter 329 Using R1i R4i modules for resistor braking 329 Planning the braking system 330 Restrictions 330 Selecting the brake resistor 331 Selecting and routing the brake resistor cables 331 Minimizing electromagnetic interference 331 Maximum cable length 331 Placing custom brake resistors 331 Protecting the system against thermal overload 332 Protecting the resistor cable against sho...

Page 14: ...00GJ04FP 360 OS160GD04F 361 OS200DZ22F 362 OT_ switch disconnectors 362 OT200E11 363 OT200U11 364 OT400E11 365 OT400E22 366 OT400U11 367 OT400U22 368 OT600U11 OT630E11 369 OT1200U__ OT1600E__ 370 OT2500E22 371 OHB_ switch handles 371 OHB65J6 OHB125J12 OHB145J12 371 OHB150J12P 372 OHB274J12 372 OA1G10 OA3G01 auxiliary contact blocks 373 AF190 30 00 13 contactor 374 Charging controller 375 CAV 120 C...

Page 15: ... 020 Auxiliary voltage distribution 392 Frame R7i Sheet 001 Main circuit control unit 393 Frame R7i Sheet 020 Auxiliary voltage distribution 394 Frame R8i with DC switch disconnector Sheet 001 DC circuit 395 Frame R8i with DC switch disconnector Sheet 005 Inverter module 396 Frame R8i with DC switch disconnector Sheet 020 Auxiliary voltage distribution 397 Frame R8i with DC switch disconnector She...

Page 16: ...16 ...

Page 17: ...are function specific warnings and notes before changing the default settings of a function For each function the warnings and notes are given in the section describing the related user adjustable parameters Read the task specific safety instructions before starting the task See the section describing the task Target audience This manual is intended for people who plan the installation install sta...

Page 18: ...the surplus energy from the intermediate circuit of the drive to the brake resistor when necessary The chopper operates when the DC link voltage exceeds a certain maximum limit The voltage rise is typically caused by deceleration braking of a high inertia motor Brake chopper Common mode filtering CMF One section of a cabinet installed drive A cubicle is typically behind a door of its own Cubicle D...

Page 19: ...er module Inverter module s under control of one control board and related components One inverter unit typically controls one motor Inverter unit Drive for controlling several motors which are typically coupled to the same machinery Includes one supply unit and one or several inverter units Multidrive Series of optional brake chopper modules NBRA In the drive control program user adjustable opera...

Page 20: ...rake control program firmware manual 3AXD50000023642 ACS880 1604 DC DC converter modules hardware manual 3AXD50000024671 ACS880 DC DC converter control program firmware manual Module package hardware manuals 3AUA0000138495 ACS880 04 module packages hardware manual 3AXD50000022021 ACS880 14 and 34 module packages hardware manual Option manuals 3AXD50000037752 ACS880 C132 marine type approved drive ...

Page 21: ...Hardware description Contents of this chapter This chapter describes a typical drive system and the hardware of ACS880 104 inverter modules 2 Hardware description 21 ...

Page 22: ... The DC voltage is distributed through the DC bus to all inverter units The inverter unit consisting of one or more inverter modules converts the DC back to AC that rotates the motor The inverter units can be used for controlling asynchronous AC induction motors permanent magnet synchronous motors AC induction servomotors and ABB synchronous reluctance SynRM motors Inverter module hardware General...

Page 23: ...ured frame R2i has a similar layout Explanation Item 28 Operation principle and hardware description Layout drawings The following figures show the layout of the IGBT supply modules and LCL filters IGBT supply module frames R1i and R2i Frame R1i is pictured frame R2i has a similar layout Item Explanation 1 DC output connection obscured 2 AC input connection obscured 3 Grounding clamping plates for...

Page 24: ... optional I O modules 7 I O terminal blocks 8 Grounding clamping plate for control cables 9 Memory unit 10 Control panel connector 11 Air temperature sensor 12 Cover with panel mounting platform can optionally be left out 11 DC connection under connector cover 1 AC connection under connector cover 2 Grounding clamping plates for power cables 3 ZCU control unit 4 Power unit 5 Slots for optional I O...

Page 25: ...verter modules Available through Explanation Item Inverter cubicle A DC supply 1 ABB or third party DC switch disconnector 2 ABB or third party Common DC fuses 3 ABB or third party Fuse disconnector 4 ABB Inverter modules 5 ABB not part of ACS880 104 product offering or third party Motor 6 Cabinet layout and cooling See chapter Cabinet construction page 45 Hardware description 25 ...

Page 26: ...es Frame R5i modules have an internal capacitor pre charge circuit Frame R5i layout Explanation Item 2 7 3 6 8 9 4 5 1 10 11 DC connection 1 AC connection 2 ZCU control unit 3 I O terminal blocks 4 Slots for optional I O modules 5 Memory unit 6 Control panel holder 7 Cooling fan 8 Front cover 9 Front cover retaining clip To remove the front cover use a screwdriver to push the clip down and pull co...

Page 27: ...r modules Available through Explanation Item Inverter cubicle A DC supply 1 ABB or third party DC switch disconnector 2 ABB or third party Common DC fuses 3 ABB or third party Fuse disconnector 4 ABB Inverter modules 5 ABB not part of ACS880 104 product offering or third party Motor 6 Cabinet layout and cooling See chapter Cabinet construction page 45 Hardware description 27 ...

Page 28: ... is required A capacitor charging circuit must be fitted if the module is connected to the DC bus through a DC switch disconnector or the module is directly connected to the DC bus and the supply unit of the system does not have a charging capability Frame R6i modules ordered with option F272 have an internal capacitor charging circuit Frame R7i modules require in addition to option F272 a chargin...

Page 29: ...ing plates for control cables 7 Cooling fan holder with one fan 8 Lifting eyes 9 The grounding point PE between module frame and cabinet frame 1 2 8 8 6 4 3 5 7 9 DC connection 1 AC connection 2 ZCU control unit with slots for optional I O modules 3 I O terminal blocks 4 Control panel connector memory unit 5 Grounding clamping plates for control cables 6 Cooling fan holder frame R6i has one fan R7...

Page 30: ...r unit based on a frame R6i inverter module Available through Explanation Item Inverter cubicle A DC supply 1 ABB or third party DC switch disconnector optional9 2 ABB or third party DC fuses 3 ABB Common mode filters 4 ABB Inverter module 5 ABB not part of ACS880 104 product offering or third party Motor 6 30 Hardware description ...

Page 31: ...isconnector option al 2 ABB or third party DC fuses 3 ABB or third party Charging contactor optinal 4 ABB or third party Charging resistor optional 5 ABB Common mode filters 6 ABB Inverter module 7 ABB not part of ACS880 104 product offering or third party Motor 8 Cabinet layout and cooling See chapter Cabinet construction page 45 Hardware description 31 ...

Page 32: ... a single BCU control unit installed separately from the module s The control unit is connected to each module by a fiber optic link The control unit can be powered from the module terminal block X53 from an external 24 V DC supply or both for redundancy The control unit contains the basic I Os and slots for optional I O modules Other equipment is primarily installed on separate mounting plates DC...

Page 33: ...n is available as option C188 4 Quick connector three phases The counterpart is fastened to the cabinet behind the module 5 Wheels 6 Type designation label 7 Terminal block X50 power supply for internal boards and module heating element option C183 DOL fan supply option C188 8 Connectors X51 X52 X53 9 The unpainted grounding point PE between module frame and cabinet frame 10 Lifting eyes 11 Circui...

Page 34: ... module control connector X50 7 If the Safe torque off STO function is used STO OUT on the BCU control unit is wired to X52 STO IN see the safe torque off function X51 on the R8i module forwards the STO signals to the X52 connector of the next module if present If the Safe torque off function is not used the 24V inputs on X52 must be connected to 24 V X53 for example on each inverter module X51 is...

Page 35: ...nly implemented in inverter units Therefore the STO function cannot be used in supply rectifier DC DC converter and brake units In these units de ener gizing any connection of STO IN X52 connector stops the unit Note that this stop is not safety re lated and must not be used for safety function purposes Fiber optic connectors Description Name BSFC V50 V60 BFPS V30 V40 BCU V10 V20 Charging controll...

Page 36: ...ble through Explanation Item Inverter cubicle A DC supply 1 ABB or third party DC switch disconnector optional 2 ABB or third party Charging switch optional 3 ABB or third party Charging resistor optional 4 ABB or third party DC fuses 5 ABB Common mode filters 6 ABB Inverter module 7 ABB not part of ACS880 104LC product offering or third party Motor 8 36 Hardware description ...

Page 37: ...tem Inverter cubicle A DC supply 1 ABB or third party DC switch disconnector optional 2 ABB or third party Charging switch optional 3 ABB or third party Charging resistors optional 4 ABB or third party DC fuses 5 ABB Common mode filters 6 ABB Inverter modules 7 ABB not part of ACS880 104LC product offering or third party Motor 8 Cabinet layout and cooling See chapter Cabinet construction page 45 H...

Page 38: ...05 MEMORY UNIT X R O 2 X R O 3 X P O W J1J2 X A I X A O X D 2 D X S T O X D I X D I O J6 X D 2 4 X R O 1 J3 CLOSE 1 2 3 4 5 6 7 Option modules can be inserted into slots 1 2 and 3 as follows 1 Slots Modules 1 2 3 Analog and digital I O extension modules 1 2 3 Feedback interface modules 1 2 3 Fieldbus communication modules 2 X12 FSO xx safety functions module When installed into slot 3 of a ZCU 14 ...

Page 39: ...rol unit 1 2 3 4 5 6 7 FXX FXX FXXX 8 CLOSE 9 10 Control panel 7 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 1 2 3 Fiber optic links to power modules inverter supply brake or converter 8 Memory unit 4 Ethernet port Not in use 9 Slot 4 for RDCO 0x 5 Safety option interface Only in use for the invert er units 10 Terminal blocks 6 H...

Page 40: ...trol panel can be used to control several inverter units through a panel link provided that each unit is equipped with panel holder or an FDPI 02 module Note A control panel is required for the commissioning of an ACS880 drive system even if the Drive composer PC tool is used For details on the control panel see ACX AP x Assistant control panels User s manual 3AUA0000085685 English Control by PC t...

Page 41: ...pe designation 1 Frame size 2 Degree of protection additional UL CSA specifications 3 Ratings The labels show ratings for inverter module INVERTER IGBT supply module LINE CONVERT ER brake chopper module BRAKE CHOPPER regenerative rectifier module REGENERATIVE RECTIFIER and DC DC converter module DC DC CONVERTER 4 Valid markings 5 Serial number The first digit refers to the manufacturing plant The ...

Page 42: ...42 ...

Page 43: ...in horizontal position Use soft lifting slings Unpacking Frames R1i R5i The module is delivered in a corrugated cardboard box The module and its parts such as grounding clamp plates terminal blocks etc are placed in the different compartments of the box 1 Remove any banding and lift off the cover of the box 2 Lift the module out of the box 3 Check all the compartments in the box for accessories No...

Page 44: ...lastic wrapping of the module 5 Lift off the module 6 Check that there are no signs of damage Dispose of or recycle the packaging according to the local regulations Lifting the modules Lift the unpacked module only by its lifting eyes Moving the modules WARNING For general safety instructions for moving the module see ACS880 multidrive cabinets and modules safety instructions 3AUA0000102301 Englis...

Page 45: ...ther regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover General See the technical data for module specific cooling requirements and allowable mounting orientations Installation examples WARNING The code labels attached to mechanical parts such as busbars shrouds and sheet metal parts must be removed before...

Page 46: ...step instructions and kit information on the Internet Go to https sites apps abb com sites lvacdrivesengineeringsupport content If needed contact your local ABB representative The example includes also cabinet assembly drawings that show each stage listed in the table More detailed steps of each stage are described in the kit specific assembly drawings For general instructions see Cabinet design a...

Page 47: ...fitted into a 400 mm wide VX25 enclosure but the number can be reduced by optional equipment Description Cubicle including 1 DC input 2 DC switch disconnector for all inverter modules 3 Main DC fuses 4 DC fuse disconnectors for each inverter module 5 Inverter modules 6 Air outlet with exhaust fan 1 2 3 3 4 6 5 5 Cabinet construction 47 10 ...

Page 48: ...ounting plate UL 3AXD50000474493 A 4 1234 272 VX 3AXD50000453108 DC busbars IEC 4 3AXD50000003918 A 4 1234 274 3AXD50000003895 DC busbars UL 3AXD50000456772 A 4 1234 403 VX 3AXD50000450060 Mounting plate shrouds 5 Inverter modules and air guides 6 3AUA0000114398 A 468 1 422 3AUA0000114397 R1i 3AUA0000114330 A 468 2 423 3AUA0000114397 R2i 3AUA0000114404 A 468 3 424 3AUA0000114397 R3i 3AUA0000114405...

Page 49: ...Overview of kits Cabinet construction 49 10 ...

Page 50: ...Stage 1 Installation of common parts 50 Cabinet construction ...

Page 51: ...Stage 2 Installation of bottom plate Cabinet construction 51 10 ...

Page 52: ...Stage 3 Installation of mounting plate 52 Cabinet construction ...

Page 53: ...Stage 4 Installation of DC busbars Cabinet construction 53 10 ...

Page 54: ...Stage 5 Installation of mounting plate shrouds 54 Cabinet construction ...

Page 55: ...Stage 6 Installation of inverter modules and air guides Cabinet construction 55 10 ...

Page 56: ...Stage 7 Installation of du dt filters 56 Cabinet construction ...

Page 57: ...n be fitted into a 600 mm wide VX25 enclosure but the number can be reduced by optional equipment Description Cubicle including 1 DC input 2 DC switch disconnector for all inverter modules 3 Main DC fuses 4 DC fuse disconnector for each inverter 5 Inverter modules 6 Air outlet with exhaust fan 5 5 4 3 3 2 1 6 Cabinet construction 57 10 ...

Page 58: ...D50000468195 Mounting plate 3 3AXD50000475964 A 6 1234 271 VX 3AXD50000460779 DC busbars 4 3AXD50000456819 A 6 1234 402 VX 3AXD50000461691 Mounting plate shrouds 5 Inverter modules and air guides 6 3AUA0000114398 A 468 1 422 3AUA0000114397 R1i 3AUA0000114330 A 468 2 423 3AUA0000114397 R2i 3AUA0000114404 A 468 3 424 3AUA0000114397 R3i 3AUA0000114405 A 468 4 425 3AUA0000114397 R4i See AC side compon...

Page 59: ...Overview of kits Cabinet construction 59 10 ...

Page 60: ...Stage 1 Instalation of common parts 60 Cabinet construction ...

Page 61: ...Stage 2 Installation of bottom plate Cabinet construction 61 10 ...

Page 62: ...Stage 3 Installation of mounting plate 62 Cabinet construction ...

Page 63: ...Stage 4 Installation of DC busbars Cabinet construction 63 10 ...

Page 64: ...Stage 5 Installation of mounting plate shrouds 64 Cabinet construction ...

Page 65: ...Stage 6 Installation of inverter modules and air guides Cabinet construction 65 10 ...

Page 66: ...Stage 7 Installation of du dt filter 66 Cabinet construction ...

Page 67: ... fitted into a 800 mm wide VX25 enclosure but the number can be reduced by optional equipment Description Cubicle including 1 DC input 2 DC switch disconnector for all inverter modules 3 Main DC fuses 4 DC fuse disconnectors for each inverter module 5 Inverter modules 6 Air outlet with exhaust fan 1 2 3 3 4 5 5 6 Cabinet construction 67 10 ...

Page 68: ...D50000474158 Mounting plate 3 3AXD50000475933 A 8 1234 273 VX 3AXD50000474516 DC busbars 4 3AXD50000475926 A 8 1234 404 VX 3AXD50000474882 Mounting plate shrouds 5 Inverter modules and air guides 6 3AUA0000114398 A 468 1 422 3AUA0000114397 R1i 3AUA0000114330 A 468 2 423 3AUA0000114397 R2i 3AUA0000114404 A 468 3 424 3AUA0000114397 R3i 3AUA0000114405 A 468 4 425 3AUA0000114397 R4i See AC side compon...

Page 69: ...Overview of kits Cabinet construction 69 10 ...

Page 70: ...Stage 1 Installation of common parts 70 Cabinet construction ...

Page 71: ...Stage 2 Installation of bottom plate Cabinet construction 71 10 ...

Page 72: ...Stage 3 Installation of mounting plate 72 Cabinet construction ...

Page 73: ...Stage 4 Installation of DC busbars Cabinet construction 73 10 ...

Page 74: ...Stage 5 Installation of mounting plate shrouds 74 Cabinet construction ...

Page 75: ...Stage 6 Installation of inverter modules and air guides Cabinet construction 75 10 ...

Page 76: ...Stage 7 Installation of du dt filters 76 Cabinet construction ...

Page 77: ...re Description Cubicle including 1 DC input 2 DC switch disconnector for all inverter modules 3 Main DC fuses 4 DC fuse disconnectors for each inverter module 5 Inverter modules 6 Air outlet with exhaust fan 1 2 4 5 6 5 3 3 Cabinet construction 77 10 ...

Page 78: ...7 A 468 X 001 VX 3AXD50000333639 DC bus support kit Bottom plate 2 3AXD50000455188 Mounting plate 3 3AXD50000456802 A 4 5 276 VX 3AXD50000458110 DC busbars 4 3AXD50000456772 A 4 1234 403 VX 3AXD50000450060 Mounting plate shrouds 5 3AXD50000456796 A X 5 356 VX 3AXD50000458424 Fuse base shroud Inverter modules 6 See AC side compon ents page 212 3AXD50000462094 du dt filters 7 78 Cabinet construction...

Page 79: ...Overview of kits Cabinet construction 79 10 ...

Page 80: ...Stage 1 Installation of common parts 80 Cabinet construction ...

Page 81: ...Stage 2 Installation of bottom plate Cabinet construction 81 10 ...

Page 82: ...Stage 3 Installation of inverter module mounting plate 82 Cabinet construction ...

Page 83: ...Stage 4 Installation of DC busbars Cabinet construction 83 10 ...

Page 84: ...Stage 5 Installation of front mounting plate 84 Cabinet construction ...

Page 85: ...Stage 6 Installation of inverter modules Cabinet construction 85 10 ...

Page 86: ...Stage 7 Installation of du dt filters 86 Cabinet construction ...

Page 87: ...re Description Cubicle including 1 DC input 2 DC switch disconnector for all inverter modules 3 Main DC fuses 4 DC fuse disconnectors for each inverter module 5 Inverter modules 6 Air outlet with exhaust fan 1 2 3 3 4 6 5 5 Cabinet construction 87 10 ...

Page 88: ...7 A 468 X 001 VX 3AXD50000333639 DC bus support kit Bottom plate 2 3AXD50000455188 Mounting plate 3 3AXD50000456826 A 6 5 277 VX 3AXD50000461332 DC busbars 4 3AXD50000456819 A 6 1234 402 VX 3AXD50000461691 Mounting plate shrouds 5 3AXD50000456796 A X 5 356 VX 3AXD50000458424 Fuse base shroud Inverter modules 6 See AC side compon ents page 212 3AXD50000462094 du dt filters 7 88 Cabinet construction...

Page 89: ...Overview of kits Cabinet construction 89 10 ...

Page 90: ...Stage 1 Installation of common parts 90 Cabinet construction ...

Page 91: ...Stage 2 Installation of bottom plate Cabinet construction 91 10 ...

Page 92: ...Stage 3 Installation of inverter module mounting plate 92 Cabinet construction ...

Page 93: ...Stage 4 Installation of DC busbars Cabinet construction 93 10 ...

Page 94: ...Stage 5 Installation of front mounting plate 94 Cabinet construction ...

Page 95: ...Stage 6 Installation of inverter modules Cabinet construction 95 10 ...

Page 96: ...Stage 7 Installation of du dt filters 96 Cabinet construction ...

Page 97: ...25 enclosure Description Cubicle including 1 DC bus 2 DC switch disconnector and DC fuses 3 Charging contactor and resistors frame R7i only 4 Inverter module 5 AC output 6 du dt filters optional 7 Air outlet 1 2 4 3 7 5 6 Cabinet construction 97 10 ...

Page 98: ... or charging 3AXD50000459063 A 4 7 282 VX 3AXD50000445097 R7i without DC switch with charging 3AXD50000459056 A 4 7 280 VX 3AXD50000445257 R7i 400 500 V with DC switch and charging 3AXD50000459070 A 4 7 286 VX 3AXD50000445356 R7i 690 V with DC switch and char ging 3AXD50000459087 A 4 7 287 VX 3AXD50000445332 R7i 690 V without DC switch with charging 3AXD50000458509 A 4 67 241 VX 3AXD50000444304 Co...

Page 99: ...Overview of kits Cabinet construction 99 10 ...

Page 100: ...Stage 1 Installation of common parts 100 Cabinet construction ...

Page 101: ...Stage 2 Installation of bottom plate Cabinet construction 101 10 ...

Page 102: ...Stage 3 Installation of support beams 102 Cabinet construction ...

Page 103: ...Stage 4 R6i Installation of DC busbars and charging components Cabinet construction 103 10 ...

Page 104: ...Stage 4 R7i Installation of DC busbars and charging components 104 Cabinet construction ...

Page 105: ...Stage 5 Installation of common mode filters Cabinet construction 105 10 ...

Page 106: ...Stage 6 A Installation of AC busbars without du dt filters 106 Cabinet construction ...

Page 107: ...Stage 6 B Installation of AC busbars with du dt filters Cabinet construction 107 10 ...

Page 108: ...Stage 7 Installation of inverter module 108 Cabinet construction ...

Page 109: ...Stage 8 Installation of shrouding brackets Cabinet construction 109 10 ...

Page 110: ... Description Cubicle including 1 DC switch disconnector obscured 2 DC fuses 3 Charging switch 4 Common mode filters 5 Inverter module 3 5 4 2 1 5 With DC switch disconnector and charging Without DC switch disconnector and charging 110 Cabinet construction ...

Page 111: ...A 468 8 441 3AXD50000004817 Lead throughs Quick connector output AC busbars cable connection 4 A 3AUA0000119227 A 468 8 100 3AUA0000118667 Quick connector 3AXD50000337477 A 4 8 132 VX 3AXD50000343492 Busbars and shrouds Quick connector output AC busbars common AC output busbar connec tion 4 B 3AUA0000119227 A 468 8 100 3AUA0000118667 Quick connector 3AXD50000337088 A 4 8 140 VX 3AXD50000343928 Bus...

Page 112: ...Overview of kits 112 Cabinet construction ...

Page 113: ...Stage 1 Installation of common parts Cabinet construction 113 10 ...

Page 114: ...Stage 2 A Installation of DC busbars 1 without DC switch charging 114 Cabinet construction ...

Page 115: ...Stage 2 B Installation of DC busbars 1 with DC switch charging Cabinet construction 115 10 ...

Page 116: ...Stage 3 Installation of module installation parts and lead throughs 116 Cabinet construction ...

Page 117: ...Stage 4 A Installation of quick connector and output AC busbars cable connection Cabinet construction 117 10 ...

Page 118: ...Stage 4 B Installation of quick connector and output AC busbars common AC output busbar connection 118 Cabinet construction ...

Page 119: ...Stage 5 A Installation of DC busbars 2 without DC switch charging Cabinet construction 119 10 ...

Page 120: ...Stage 5 B Installation of DC busbars 2 with DC switch charging 120 Cabinet construction ...

Page 121: ...Stage 6 Installation of shrouding Cabinet construction 121 10 ...

Page 122: ...Stage 7 Installation of inverter module 122 Cabinet construction ...

Page 123: ...2 1 5 With DC switch disconnector and charging Without DC switch disconnector and charging 2 4 4 5 5 Description Cubicle including 1 DC switch disconnector obscured 2 DC fuses 3 Charging switch 4 Common mode filters 5 Inverter module Cabinet construction 123 10 ...

Page 124: ...ion without bridging 4 A 3AUA0000119227 A 468 8 100 3AUA0000118667 Quick connector 3AXD50000337569 A 6 8 133 VX 3AXD50000345526 Busbars and shrouds Quick connector output AC busbars cable connection with bridging 4 B 3AUA0000119227 A 468 8 100 3AUA0000118667 Quick connector 3AXD50000337576 A 6 8 134 VX 3AXD50000345632 Busbars and shrouds Quick connector output AC busbars common AC output busbar co...

Page 125: ...Overview of kits Cabinet construction 125 10 ...

Page 126: ...Stage 1 Installation of common parts 126 Cabinet construction ...

Page 127: ...Stage 2 A Installation of DC busbars 1 without DC switch charging Cabinet construction 127 10 ...

Page 128: ...Stage 2 B Installation of DC busbars 1 with DC switch charging 128 Cabinet construction ...

Page 129: ...Stage 3 Installation of module installation parts and lead throughs Cabinet construction 129 10 ...

Page 130: ...Stage 4 A Installation of quick connector and output AC busbars cable connection 130 Cabinet construction ...

Page 131: ...Stage 4 B Installation of quick connector and output AC busbars cable connection with bridging Cabinet construction 131 10 ...

Page 132: ...Stage 4 C Installation of quick connector and output AC busbars common AC output busbar connection 132 Cabinet construction ...

Page 133: ...Stage 5 A Installation of DC busbars 2 without DC switch charging Cabinet construction 133 10 ...

Page 134: ...Stage 5 B Installation of DC busbars 2 with DC switch charging 134 Cabinet construction ...

Page 135: ...Stage 6 Installation of shrouding Cabinet construction 135 10 ...

Page 136: ...Stage 7 Installation of inverter modules 136 Cabinet construction ...

Page 137: ...anges DC busbars with DC switch charging 3AXD50000044582 A 4 8 295 3AXD50000043686 Busbar assembly 3AXD50000044551 A 468 8 247 3AXD50000043411 DC busbars with common mode filters fil ters not included in kit 3AXD50000044553 A 468 8 248 3AXD50000043466 DC connection flanges Module mechanical installation parts lead throughs 3AXD50000005875 A 4 8 315 3AXD50000005874 Module top bottom guides 3AXD5000...

Page 138: ...138 Cabinet construction ...

Page 139: ...0000044583 A 6 8 296 3AXD50000043737 Busbar assembly 3AXD50000044551 A 468 8 247 3AXD50000043411 DC busbars with common mode filters fil ters not included in kit 3AXD50000044553 A 468 8 248 3AXD50000043466 DC connection flanges Module mechanical installation parts lead throughs 3AXD50000005876 A 6 8 311 3AXD50000005864 Module top bottom guides 3AXD50000004385 A 468 8 441 3AXD50000004817 Lead throu...

Page 140: ...140 Cabinet construction ...

Page 141: ...50000044584 A 8 8 297 3AXD50000044574 Busbar assembly 3AXD50000044551 A 468 8 247 3AXD50000043411 DC busbars with common mode filters fil ters not included in kit 3AXD50000044553 A 468 8 248 3AXD50000043466 DC connection flanges Module mechanical installation parts lead throughs 3AXD50000005877 A 8 8 312 3AXD50000005848 Module top bottom guides 3AXD50000004385 A 468 8 441 3AXD50000004817 Lead thro...

Page 142: ...142 Cabinet construction ...

Page 143: ...ly qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Note The installation must always be designed and made according to applicable local laws and re...

Page 144: ... switch disconnector if present and all other possible disconnecting devices that isolate the drive from dangerous voltage sources If you have a permanent magnet motor connected to the drive disconnect the motor from the drive with a safety switch or by other means Make sure that re connection is not possible Lock out and tag out Disconnect any dangerous external voltages from the control circuits...

Page 145: ...rive system WARNING Do not make any voltage withstand or insulation resistance tests on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Checking the insulation of the motor and motor cable...

Page 146: ... inside the motor casing reduces the insulation resistance If moisture is suspected dry the motor and repeat the measurement 1000 V DC 100 Mohm U1 V1 U1 W1 V1 W1 U1 PE V1 PE W1 PE M 3 U1 V1 W1 PE ohm ohm Brake resistor assembly See section Checking the insulation of the brake resistor assembly page 332 146 Electrical installation ...

Page 147: ...uipment 1 Run the output motor cable into the cubicle through a cable gland or grommet In case a grounding cable gland is available remove the outer jacket of the cable where it passes through the cable gland 2 Cut the input DC and output cables to suitable length and strip the ends of the individual conductors 3 Twist the shield strands of the output cable together to form a separate conductor an...

Page 148: ...st the shield strands of the output cable together to form a separate conductor Crimp a suitable ring terminal onto the end and cover the remaining bare screen with tape as shown below Do the same for the input cable if it is a shielded type 5 Insert the conductors to the terminals and tighten the Allen screw Note that the original screw lugs can be replaced by crimp ring terminals connected direc...

Page 149: ...ge 389 R6i inverter module A Inverter cubicle 1 DC supply 2 DC switch disconnector 3 DC fuses 4 Common mode filter 5 Inverter module 6 Motor Inverter cubicle A DC supply 1 DC switch connector 2 DC fuses 3 Common mode filter 4 Inverter module 5 Motor 6 R7i inverter module 152 Electrical installation R7i inverter module A Inverter cubicle 1 DC supply 2 DC switch disconnector 3 DC fuses 4 Charging ci...

Page 150: ...ommon mode filter 5 Inverter module 6 Motor 7 Power connections Frame R8i R8i inverter module Inverter cubicle A DC supply 1 DC switch disconnector 2 Charging circuit fuses resistors charging controller 3 DC fuses 4 Common mode filter 5 Inverter module 6 Motor 7 150 Electrical installation ...

Page 151: ...rter unit Inverter cubicle A DC supply 1 DC switch disconnector 2 Charging circuit fuses resistors charging controller 3 DC fuses 4 Common mode filters 5 Inverter modules 6 Motor 7 Electrical installation 151 11 ...

Page 152: ...tive bonding circuit you can connect the modules to the cabinet PE busbar with a copper busbar or cable The inductance and impedance of the PE conductor must be rated according to permissible touch voltage appearing under fault conditions so that the fault point voltage will not rise excessively when a ground fault occurs See Electrical planning instructions for ACS880 multidrive cabinets and modu...

Page 153: ...mechanically 7 Tighten the cable gland if present Grounding the motor cable shield at the motor end For minimum radio frequency interference ground the cable shield 360 degrees at the cable entry of the motor terminal box Electrical installation 153 11 ...

Page 154: ... option G304 to X50 4 5 on the module to power the BDPS internal power supply of the module even when the DC link is not live 3 Replace the RDCU control unit with a BCU x2 inverter control unit with a sufficient number of inverter module connections Connect the control unit to a 24 V DC power supply An external power supply is recommended for an inverter unit consisting of parallel connected modul...

Page 155: ...rical installation 157 7 On the BCU control unit connect the DIIL input to a 24VD terminal 8 If the Safe torque off STO function is to be used remove the jumper connection between X52 and X53 on each module Wire the STO link to all inverter modules of the inverter unit Connect the device triggering the STO function to the BCU control unit 6 5 2 3 4 8 If the Safe torque off STO function is to be us...

Page 156: ...inverter module if present STO IN X52 FE GND 24V GND 24V STO signals from BCU control unit STO signals from BCU control unit 9 Connect an ACS AP x control panel to X13 on the BCU control unit 10 If the modules are equipped with option C183 heating elements connect a 230 115 V AC 50 60 Hz supply to X50 7 8 156 Electrical installation ...

Page 157: ...Electrical installation 157 11 ...

Page 158: ...r foil around the cable to keep the shielding continuous Do not cut the grounding wire if present 1 A B C 2 2 3 4 5 Stripped cable A Conductive surface of the shield exposed B Stripped part covered with copper foil C Cable shield 1 Copper foil 2 Shielded twisted pair 3 Grounding wire 4 Copper cable 5 3 Run the cables to the control unit of the inverter or other connection point using cable trunkin...

Page 159: ...cted or connect it to ground via a capacitor with a value of a few nanofarads 4 Where grounding clamps are not available twist the shield strands into a bundle crimp a lug terminal onto it and fasten the lug to the chassis Secure the cable into place with eg cable ties 5 7 Connect the conductors to appropriate terminals 8 Refit any shrouds removed earlier Installing optional modules Installation o...

Page 160: ...ou start the work 2 The FSO xx comes with alternative bottom plates for mounting on different units For mounting on the ZCU 14 the mounting points should be located at the short edges of the module as shown Replace the bottom plate of the FSO xx if necessary For mounting on the ZCU 12 the mounting points should be located at the long edges Replace the bottom plate of the FSO xx if necessary 3 Conn...

Page 161: ...ely be installed beside the control unit which is the standard with factory installed FSO xx modules For instructions see the FSO xx manual 1 Stop the inverter unit and do the steps in section Electrical safety precautions page 144 before you start the work 2 The FSO xx comes with alternative bottom plates for mounting on different units For mounting on the BCU the mounting points should be locate...

Page 162: ...ightens the connections and grounds the module It is essential for fulfilling the EMC requirements and for proper operation of the module 5 Connect the FSO xx data cable between FSO xx connector X110 and BCU x2 connector X12 6 To complete the installation refer to the instructions in the User s manual delivered with the FSO xx 126 Electrical installation 2 Tighten the FSO xx electronics grounding ...

Page 163: ...parts for mounting the FSO xx either onto a DIN rail nearby the control unit or onto the grounding clamping plate of a ZCU 14 used in frames R1i R4i control unit The kit also contains longer cables for connecting the FSO xx to the control unit Refer to instruction 3AXD50000025583 for installation details Mounting on DIN rail Mounting on ZCU 14 grounding clamping plate with frames R1i R4i Electrica...

Page 164: ... drives Some drives have the necessary twin panel connectors in the control panel holder those that do not require the installation of an FDPI 02 module available separately For further information see the hardware description and FDPI 02 diagnostics and panel interface user s manual 3AUA0000113618 English The maximum allowed length of the cable chain is 100 m 328 ft 1 Connect the panel to one dri...

Page 165: ...tch on the panel bus functionality Options Select drive Panel bus The drive to be controlled can now be selected from the list under Options Select drive If a PC is connected to the control panel the drives on the panel bus are automatically displayed in the Drive composer tool With twin connectors in the control panel holder 1 2 3 1 Electrical installation 165 11 ...

Page 166: ...With FDPI 02 modules OPEN TERMIN ATED 1 1 2 2 OPEN TERMINATED 3 166 Electrical installation ...

Page 167: ... before you start the work Make sure that The ambient operating conditions meet the drive ambient conditions specification and enclosure rating IP code or UL enclosure type The supply voltage matches the nominal input voltage of the drive See the type designation label The drive cabinet has been attached to floor and if necessary due to vibration etc also by its top to the wall or roof The cooling...

Page 168: ... appropriate terminal and the terminal has been tightened to the proper torque Pull on the conductors to check Proper grounding has also been measured according to the regulations The motor cable has been connected to the appropriate terminals the phase order is right and the terminals have been tightened to the proper torque The motor cable has been routed away from other cables No power factor c...

Page 169: ...ons The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Ignoring the instructions can cause physical injury or death or damage to the equipment Note The customer is fully responsible for implementing and testing the functional safety circuits according to the relevant legislation and acceptance testing regulations The ...

Page 170: ...cuits Disconnect any auxiliary voltage 230 or 115 V AC cables that lead from the terminal blocks to the outside of the equipment and have not yet been checked Also disconnect any uncompleted wiring Disconnect the communication link between the drive system and any overriding system Make sure the main contactor breaker cannot be switched on inadvertently by remote control Be ready to trip the main ...

Page 171: ...es in place will be energized when the main breaker contactor closes To prevent this remove the fuses from the inverter units which are to remain unenergized before connecting voltage When the main breaker contactor of the supply unit is closed DC busbars are live never remove or insert the DC fuses of an inverter unit Inverter cubicles with frame R1i R5i modules Before closing the main DC switch ...

Page 172: ... in cluding acceptance test page 322 WARNING The safety functions cannot be considered safe until they are validated Validate any other safety functions Emergency stop Prevention of unexpected start up etc according to the appropriate procedures WARNING The safety functions cannot be considered safe until they are validated Control from an overriding system Disconnect all voltages from the drive s...

Page 173: ...nce intervals The table below shows the maintenance tasks which can be done by the end user The complete maintenance schedule is available on the Internet www abb com drivesservices For more information consult your local ABB Service representative www abb com searchchannels 8 Maintenance 173 ...

Page 174: ... spare modules and spare capacitors 4FPS10000292961 Symbols Inspection visual inspection and maintenance action if needed I Performance of on off site work commissioning tests measurements or other work P Replacement R Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions ABB recommends annual ...

Page 175: ...fins pick up dust from the cooling air The drive runs into overtemperature warnings and faults if the heatsink is not clean When necessary clean the heatsink as follows WARNING Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them injury or death or damage to the equipment can occur WARNING Use a vacuum cleane...

Page 176: ...r inlet meshes If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle proceed as follows 1 Stop the drive and do the steps in section Electrical safety precautions page 144 before you start the work 2 Remove the fasteners at the top of the grating 3 Lift the grating and pull it away from the door 4 Vacuum clean or wash the grating on both sides ...

Page 177: ...autions page 144 before you start the work 2 Remove the fasteners at the top of the grating 3 Lift the grating and pull it away from the door 4 Remove the air filter mat 5 Place the new filter mat in the grating the metal wire side facing the door 6 Reinstall the grating in reverse order 3 Maintenance 177 ...

Page 178: ...structions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 144 before you start the work 2 Detach the power cable clamp plate and terminal blocks 3 Release the retaining clips arrowed carefully using a screwdriver 4 Pull the fan h...

Page 179: ...ps in section Electrical safety precautions page 144 before you start the work 2 To remove the fan release the retaining clip arrowed carefully using a screwdriver 3 Pull the fan holder out 4 Disconnect the fan cable 5 Carefully bend the clips on the fan holder to free the fan 6 Install new fan in reverse order Note The airflow direction is bottom to top Install the fan so that the airflow arrow p...

Page 180: ...power supply wires 5 Lift the fan assembly off 6 Install the new fan assembly in reverse order Make sure that the fan blows upwards 3 2 4 Replacing the R5i module auxiliary cooling fan Frame R5i modules have an auxiliary fan located at the top front of the module WARNING Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If y...

Page 181: ...4 Remove the fan Install new fan in reverse order Make sure that the fan blows upwards the arrows on the fan frame and the fan holder point in the same direction 2 2 3 Maintenance 181 ...

Page 182: ...Electrical safety precautions page 144 before you start the work 2 Open the door Remove any shrouding in front of the fan unit 3 Remove the front plate 4 Remove the two screws that lock the fan unit 5 Unplug the power supply wire s of the fan s 6 To free the fan holder pull it slightly outwards about 5 mm then downwards 7 Detach the fan s from the fan holder 8 Install new fan s in reverse order to...

Page 183: ...nstallation or maintenance work WARNING Use the required personal protective equipment Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and do the steps in section Electrical safety precautions page 144 before you start the work 2 Open the cubicle door 3 Remove the shroud in front of the fan if any 4 Remove the screws holding the front cover plate Lift the cover...

Page 184: ...ctive equipment Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and do the steps in section Electrical safety precautions page 144 before you start the work 2 Open the door 3 Remove the shroud in front of the fan if any 4 Remove the screws holding the front cover plate Lift the cover plate somewhat to release it 5 Remove the bracket 6 Disconnect the wiring of t...

Page 185: ...4 5 6 7 8 6 10 10 Maintenance 185 ...

Page 186: ...ety instructions injury or death or damage to the equipment can occur If you are not a qualified electrician do not do installation or maintenance work 1 Stop the drive and do the steps in section Electrical safety precautions page 144 before you start the work 2 Open the door of the module cubicle 3 Remove the two M4 12 T20 screws which lock the fan holder 4 Pull the fan holder out of the module ...

Page 187: ...studs on the fan holder with the airflow direction arrow pointing towards the fan holder 9 Install and tighten the four nuts removed earlier 9 8 10 Connect the fan cable 11 Align and push the fan holder into the module Maintenance 187 ...

Page 188: ...in chapter Ordering information contains an exploded view of the outlet Remove all gratings and filters and finally remove the plate on top of the outlet Unscrew all necessary screws securing the fan and remove it 3 Install new fan in reverse order Cabinets with other fan types WARNING Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA00001023...

Page 189: ...r 4 Remove the shrouds Also remove the mounting brackets of the middle shroud 3a on the left 5 Remove the two screws holding the fan unit arrowed Remove the fan unit by pulling it slightly outwards then downwards 6 Remove the mounting screws arrowed of the front air baffle Remove the baffle 7 Disconnect all control cabling coming to the control unit at the front of the module Move the cabling asid...

Page 190: ...3 3a 4 5 190 Maintenance ...

Page 191: ...7 8 9 Maintenance 191 ...

Page 192: ...et carefully preferably with help from another person Keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back Keep your fingers away from the edges of the front flange of the module max Be careful when handling a tall module The module overturns easily because it is heavy and has a high center of gravity Whenever possible secure the module wi...

Page 193: ...e top part of the module 7 Remove the module fastening screws on the lower part of the module 8 Pull the module carefully out of the cabinet along the ramp or use another lifting device to remove the module 9 Replace the module Push the module back in and fasten Tighten the fastening screws of the module to 22 N m 16 2 lbf ft and fastening bolts of the DC input busbars to 70 N m 51 6 lbf ft Reconn...

Page 194: ...7 5 8 5 5 6 6 194 Maintenance ...

Page 195: ...tors see Converter module capacitor reforming instructions 3BFE64059629 English in the ABB Library https library abb com en If the drive module has been stored for one to three years turn on the mains power for 30 minutes without load then continue as usual If the drive module has been stored for less than a year continue as usual Control units Replacing the memory unit After replacing a control u...

Page 196: ...ighten the M4 8 T20 screws 9 Install the XD2D terminal block 2 2 8 8 3 4 5 6 7 9 Replacing the BCU control unit battery Replace the real time clock battery if the BATT OK LED is not illuminated when the control unit is powered 1 Stop the drive and do the steps in section Electrical safety precautions page 144 before you start the work 2 Undo the fastening screw and remove the battery 3 Replace the...

Page 197: ...ning the control panel Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Replacing the control panel battery For instructions on how to replace the control panel battery see the separate ACx AP x assistant control panels user s manual document 3AUA0000085685 English Maintenance 197 ...

Page 198: ...ntrol panel mounting platform or holder with the con trol panel removed Power supply for the control unit is OK Green R8i module LEDs Frame R8i modules have three LEDs For their indications see the following table Indication LED Location There is an active fault in the module FAULT continuous red R8i module The module is ready for use ENABLE STO continuous green XSTO connectors are de energized EN...

Page 199: ... inverter modules present into parameter 95 13 Reduced run mode 9 Reset all faults and start the inverter unit The maximum current is now automatically limited according to the new inverter configuration A mismatch between the number of detected modules 95 14 and the value set in 95 13 will generate a fault 10 If the STO function is in use validate it as described in chapter The Safe torque off fu...

Page 200: ...200 ...

Page 201: ...fer to the kit specific installation instructions available at https sites apps abb com sites lvacdrivesengineeringsupport content For access contact your local ABB representative Parts that are labeled suitable for generic enclosures are not designed for any specific enclosure system These parts are intended as a basis for further engineering and may require additional parts to be fully usable In...

Page 202: ...nets for example adapter plates Common AC and DC related kits 001 019 Cabinet mechanics kits 020 049 Swing frame kits 050 059 100 199 Kits related to AC connection for example busbars Kits with connection to AC 100 129 Kits with connection to module 130 149 Other kits related to AC connection 150 199 200 299 Kits related to DC connection for example busbars Kits with connection to common DC 200 22...

Page 203: ...n kits 400 419 Air guides 420 439 Cooling circuit kits 440 459 VX Kit specifically designed for the Rittal VX25 enclosure system Many kits without this designation are also used with the VX25 system Ordering information 203 ...

Page 204: ...anel interface board ZDPI 01 which enables the construction of a panel bus The panel bus makes it possible to control several inverter units from a single control panel The modules can be ordered without the cover by specifying option code 0J414 If desired the panel bus can be constructed using FDPI 02 modules which are available separately 204 Ordering information ...

Page 205: ...xample ACS880 104 008A0 3 0J414 Inverter module 1 with ZCU control unit 1a ZMU memory unit 2 with ACS880 primary control program For availability of other control programs contact your local ABB representative Control cable grounding strain relief plate 6 with adapter 6a Two power cable grounding strain relief plates 7a 7b Module air temperature sensor 8 with mounting plate 8a Cabinet cooling fan ...

Page 206: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 207: ... bases The fuse bases specified for frame sizes R3i and R4i include the microswitches as standard the microswitches must be ordered separately for R1i and R2i fuse bases A main DC switch disconnector and DC fuses for all the modules in the same enclosure can optionally be added The main DC fuses are typically used to protect against short circuits in the DC path to the module fuses when a high pow...

Page 208: ... 2 10 A 660 V Bussmann FWP 10A14F 003A6 5 004A8 5 004A8 3 006A0 3 3AUA0000089116 2 15 A 660 V Bussmann FWP 15A14F 006A0 5 008A0 3 3AUA0000089117 2 20 A 660 V Bussmann FWP 20A14F 008A0 5 0011A 3 3AUA0000089118 2 25 A 660 V Bussmann FWP 25A14F 0011A 5 0014A 3 3AUA0000089119 2 32 A 660 V Bussmann FWP 32A14F 0014A 5 0018A 5 0018A 3 3AXD50000000189 2 50 A 690 V Mersen 6 921 CP URQ 27x60 50 0025A 5 0025...

Page 209: ...1 2 pole 630 A ABB OT630E11 600 mm 3AXD50000000893 1 4 pole 400 A ABB OT400E22 800 mm UL Ordering code Qty DC switch disconnector Enclosure width Data Type 3AXD50000002764 1 2 pole 400 A ABB OT400U11 400 mm 3AXD50000002765 1 2 pole 600 A ABB OT600U11 600 mm 3AXD50000002767 1 4 pole 400 A ABB OT400U22 800 mm Kit contents DC switch disconnector Shaft 12 325 mm OHB___J12 handle with off on indication...

Page 210: ...ring code Qty Used with Instruction code 3AXD50000453108 A 4 1234 272 VX 3AXD50000474493 1 400 mm IEC Instruction code 3AXD50000460779 A 6 1234 271 VX 3AXD50000475964 1 600 mm IEC Instruction code 3AXD50000474516 A 8 1234 273 VX 3AXD50000475933 1 800 mm IEC 210 Ordering information ...

Page 211: ... Instruction code 3AXD50000003895 A 4 1234 274 3AXD50000003918 1 400 mm UL Instruction code 3AXD50000460779 A 6 1234 271 VX 3AXD50000475964 1 600 mm UL Instruction code 3AXD50000003875 A 8 1234 275 3AXD50000003919 1 800 mm UL Ordering information 211 ...

Page 212: ...r loss 110 W Cable size 0 2 10 mm2 Connection M5 NOCH0016 60 003A6 5 004A8 5 006A0 5 008A0 5 0011A 5 0014A 5 0018A 5 004A8 3 006A0 3 008A0 3 0011A 3 0014A 3 0018A 3 58982792 1 IRMS 28 A L 140 μH Power loss 167 W Cable size 0 5 16 mm2 Connection M5 NOCH0030 60 0025A 5 0030A 5 0035A 5 0025A 3 0035A 3 58982806 1 IRMS 65 A L 115 μH Power loss 210 W Cable size 10 35 mm2 Connection M6 NOCH0070 60 0050A ...

Page 213: ...he main DC switch and fuses The module specific fuse disconnectors are installed onto this plate Illustration Kit code Ordering code Qty Enclosure width A 4 1234 403 VX 3AXD50000456772 1 400 mm Instruction code 3AXD50000450060 A 6 1234 402 VX 3AXD50000456819 1 600 mm Instruction code 3AXD50000461691 A 8 1234 404 VX 3AXD50000475926 1 800 mm Instruction code 3AXD50000474882 Ordering information 213 ...

Page 214: ...o the hot area at the rear of the cubicle Illustration Kit code Ordering code Qty Frame size Instruction code 3AUA0000114397 A 468 1 422 3AUA0000114398 1 R1i A 468 2 423 3AUA0000114330 1 R2i A 468 3 424 3AUA0000114404 1 R3i A 468 4 425 3AUA0000114405 1 R4i 214 Ordering information ...

Page 215: ...th a panel interface board ZDPI 01 which enables the construction of a panel bus The panel bus makes it possible to control several inverter units from a single control panel The modules can be ordered without the front covers by specifying option code 0J414 If desired the panel bus can be constructed using FDPI 02 modules which are available separately Ordering information 215 ...

Page 216: ... see ACS880 C132 marine type approved drive modules and module packages supplement 3AXD50000037752 English Module type 0J414 For example ACS880 104 007A3 7 0J414 Inverter module 1 with ZCU 12 control unit 2 ZMU memory unit 3 with ACS880 primary control program For availability of other control programs contact your local ABB representative Cabinet cooling fan wire connector with a stretch of wire ...

Page 217: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 218: ...ct as a mounting base for the busbar supports of the Rittal Flat PLS DC bus and ensure its correct placement and alignment inside the cabinet line up Note The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Illustration Kit code Orderin...

Page 219: ...00 A ABB OT630E11 4 R5i 600 mm UL Ordering code Qty DC switch disconnector Qty of modules Enclosure width Data Type 3AXD50000024411 1 2 pole 200 A ABB OT200U11 2 R5i 400 mm 3AXD50000002764 1 2 pole 400 A ABB OT400U11 4 R5i 600 mm Kit contents DC switch disconnector Shaft 6 210 mm for OT200_ 12 325 mm for OT400_ OHB65J6 OT200_ or OHB125J12 OT400_ handle with off on indication OA1G10 normally open a...

Page 220: ...llustration Kit code Ordering code Qty Enclosure width A 4 5 276 VX 3AXD50000456802 1 400 mm Instruction code 3AXD50000458110 A 6 5 277 VX 3AXD50000456826 1 600 mm Instruction code 3AXD50000461332 220 Ordering information ...

Page 221: ...on M5 NOCH0030 60 0018A 7 0022A 7 0027A 7 58982806 1 IRMS 65 A L 115 μH Power loss 210 W Cable size 10 35 mm2 Connection M6 NOCH0070 60 0035A 7 0042A 7 0052A 7 Mechanical installation accessories These kits include parts that are required for installing the inverter module in the enclosure Mounting plate shroud kits The shrouds are to be attached to the Rittal partial mounting plate mounted in fro...

Page 222: ...d kit IP20 protection of the DC fuse bases requires shrouding both above and below One shroud kit contains the shrouds for each dual fuse base Illustration Kit code Ordering code Qty Used with A X 5 356 VX 3AXD50000456796 1 per module R5i modules installed in 400 or 600 mm wide cu bicles Instruction code 3AXD50000458424 222 Ordering information ...

Page 223: ...mponents ZMU memory unit with ACS880 primary control program For avail ability of other control programs contact your local ABB represent ative Module type N8010 For example ACS880 104 0210A 3 N8010 ACS880 104 0210A 3 F272 N8010 ACS880 primary control program with application programmability using function blocks based on the IEC 61131 3 standard For more information see Programming manual Drive a...

Page 224: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 225: ...rame R6i all charging components are built into the module R7i modules with option code F272 require an external charging contactor and resistors which are included in the DC connection kit for frame R7i The common mode filters are mounted onto the busbars that connect to the DC input of the inverter module DC bus installation parts for Rittal VX25 enclosures The brackets in this kit act as a moun...

Page 226: ...14934 2 1 160 A 1250 V 170M4388 0082A 7 3AXD50000010195 2 1 200 A 1250 V 170M4389 0100A 7 3AUA0000114933 2 1 250 A 1250 V 170M4390 0130A 7 3AXD50000010196 2 1 315 A 1250 V 170M4391 0140A 7 3AXD50000010197 2 1 350 A 1250 V 170M4392 0190A 7 3AUA0000076327 2 1 400 A 1250 V 170M4393 0220A 7 3AUA0000114932 2 1 500vA 1100 V 170M4395 0270A 7 DC switch disconnector kits IEC Ordering code Qty DC switch dis...

Page 227: ...itch disconnector Shaft 12 395 mm OHB___J12 handle with off on indication OA1G10 normally open auxiliary contact block Charging kit R7i only Ordering code Qty Module type ACS880 104 3AXD50000001328 1 0300A 5 0340A 5 0300A 3 0350A 3 3AXD50000018982 1 0220A 7 0270A 7 Kit contents ABB AF190 30 00 13 charging contactor 3AXD50000415984 2 pcs CEL19 10 auxiliary contacts 3AXD50000415991 2 pcs Danotherm C...

Page 228: ...ely as detailed above Explanation Item 1 3 5 4 6 2 DC switch disconnector obscured by mounting plate 1 DC fuses 2 Charging contactor R7i only 3 Charging resistors R7i only 400 500 V units have two resistors 690 V units have three 4 Air guide 5 Connection to DC busbars 6 Illustration Kit code Ordering code Qty Used with A 4 67 283 VX 3AXD50000459094 1 Frame R6i without DC switch disconnector Instru...

Page 229: ...e R7i without DC switch disconnector or char ging circuit Instruction code 3AXD50000444489 A 4 7 282 VX 3AXD50000459063 1 Frame size R7i 400 500 V without DC switch disconnect or with charging circuit Instruction code 3AXD50000445097 A 4 7 287 VX 3AXD50000459087 1 Frame size R7i 690 V without DC switch disconnect or with charging circuit Instruction code 3AXD50000445332 Ordering information 229 ...

Page 230: ...ruction code 3AXD50000445356 DC busbars with common mode filter holder for Rittal VX25 enclosures This kit contains the busbars that connect to the DC input of the inverter module The busbars have a holder for the common mode filters note that the filters shown in the illustration are not included in the kit Illustration Kit code Ordering code Qty Used with A 4 67 241 VX 3AXD50000458509 1 R6i R7i ...

Page 231: ...tration Kit code Ordering code Qty Used with Instruction code 3AXD50000023500 Note Fuses and filters to be ordered separately A 0 67 244 3AXD50000023329 1 R6i R7i Common mode filters Common mode filtering reduces bearing currents and is required for electromagnetic compatibility EMC The filtering is implemented by installing two toroidal cores onto the DC busbars The cores must be ordered separate...

Page 232: ...R6i R7i without output filters Instruction code 3AXD50000452439 Note Filters to be ordered separ ately A 4 67 186 VX 3AXD50000459049 1 R6i R7i with output filters Output du dt filters For information on the usage of output du dt filters see document ACS880 multidrive cabinets and modules electrical planning instructions 3AUA0000102324 English Illustration Filter type Ordering code Qty Used with BO...

Page 233: ...des of the module Illustration Kit code Ordering code Qty Used with A 4 67 302 VX 3AXD50000459018 1 R6i R7i Instruction code 3AXD50000453337 Shrouding Illustration Kit code Ordering code Qty Used with A 4 67 350 VX 3AXD50000458493 1 R6i R7i Instruction code 3AXD50000453252 Lifting device The lifting device is designed for maneuvering a frame R6i R7i module when installing it into or extracting it ...

Page 234: ...Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000439409 3AXD50000210268 3AXD50000439997 1 R6i R7i 234 Ordering information ...

Page 235: ...4 0900A 3 E205 3 3 R8i ACS880 104 2610A 3 ACS880 104 0900A 3 E205 4 4 R8i ACS880 104 3450A 3 ACS880 104 0900A 3 E205 5 5 R8i ACS880 104 4290A 3 ACS880 104 0900A 3 E205 6 6 R8i ACS880 104 5130A 3 UN 500 V ACS880 104 0440A 5 1 R8i ACS880 104 0440A 5 ACS880 104 0590A 5 1 R8i ACS880 104 0590A 5 ACS880 104 0740A 5 1 R8i ACS880 104 0740A 5 ACS880 104 0810A 5 1 R8i ACS880 104 0810A 5 ACS880 104 0590A 5 E...

Page 236: ...e For example ACS880 104 0470A 3 E205 C183 Heating element mounted to module base C188 Direct on line DOL cooling fan E205 Internal du dt filtering Standard with 690 V modules required with parallel connected modules for all nominal voltages G304 115 V AC auxiliary voltage supply P942 Mechanical compatibility with ACS800 R8i Note The following components are also required to construct a working in...

Page 237: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 238: ... For more information see Programming manual Drive application programming IEC 61131 3 3AUA0000127808 English Fiber optic cables Each frame R8i module is connected to the inverter control unit with a pair of fiber optic cables If the inverter unit is equipped with a DC switch disconnector each inverter module is also connected to the charging controller by a pair of fiber optic cables The followin...

Page 239: ...ponents Frame R8i modules are connected to the DC bus through fuses The design presented in this manual has flush end fuse blocks bolted to the DC busbars A DC switch disconnector can be installed if quick isolation of the module from the DC bus is required One of the auxiliary contacts of the switch is used for monitoring the open closed state of the switch A capacitor charging circuit is to be i...

Page 240: ... exceeded at any point of the drive system Illustration Kit code Ordering code Qty Used with A 468 X 001 VX 3AXD50000333387 1 kit per cu bicle 400 600 800 mm VX25 enclosure Instruction code 3AXD50000333639 DC connection parts 1 of 2 for Rittal VX25 enclosures These parts connect the Flat PLS busbars to the DC fuses and provide the mounting base for the charging components if required Illustration ...

Page 241: ...charging Instruction code 3AXD50000345151 A 6 8 255 VX 3AXD50000337521 1 600 mm VX25 enclosure without DC switch disconnect or and charging Instruction code 3AXD50000342471 A 46 8 207 VX 3AXD50000337453 1 per mod ule 400 600 mm VX25 enclosure with DC switch disconnector and charging Instruction code 3AXD50000345458 Ordering information 241 ...

Page 242: ...tor and charging Instruction code 3AXD50000342501 A 4 8 290 VX 3AXD50000337422 1 Instruction code 3AXD50000345236 A 6 8 289 VX 3AXD50000337545 1 600 mm VX25 enclosure with DC switch disconnector and charging Instruction code 3AXD50000342860 A 6 8 291 VX 3AXD50000337538 1 Instruction code 3AXD50000342983 242 Ordering information ...

Page 243: ...e Qty Used with A 4 8 256 3AXD50000006418 1 400 mm generic enclosure without DC switch disconnect or and charging Instruction code 3AXD50000006441 A 6 8 257 3AXD50000006444 1 600 mm generic enclosure without DC switch disconnect or and charging Instruction code 3AXD50000006447 A 8 8 258 3AXD50000006450 1 800 mm generic enclosure without DC switch disconnect or and charging Instruction code 3AXD500...

Page 244: ...nector and charging Instruction code 3AXD50000043644 A 4 8 295 3AXD50000044582 1 Instruction code 3AXD50000043686 A 6 8 293 3AXD50000044560 1 600 mm generic enclosure with DC switch disconnector and charging Instruction code 3AXD50000043784 A 6 8 296 3AXD50000044583 1 Instruction code 3AXD50000043737 244 Ordering information ...

Page 245: ...on parts 2 of 2 for Rittal VX25 or generic enclosures These parts connect the DC fuses to the inverter module Illustration Kit code Ordering code Qty Used with A 468 8 235 3AXD50000028401 1 per mod ule All VX25 and generic enclos ures without DC switch dis connector and charging Instruction code 3AXD50000028418 Note Filters to be ordered separ ately A 468 8 246 3AXD50000028403 1 per mod ule Instru...

Page 246: ...D50000044553 1 per mod ule Instruction code 3AXD50000043466 Common mode filters Common mode filtering reduces bearing currents and is required for electromagnetic compatibility EMC The filtering is implemented by installing two toroidal cores onto the DC busbars The cores must be ordered separately Illustration Kit code Ordering code Qty Used with Instruction code 3AUA0000123359 3AUA0000032859 2 p...

Page 247: ...50000000148 2 0440A 5 3 1100 A 690 V Bussmann 170M6415 68731658 2 0590A 5 3 1400 A 690 V Bussmann 170M6417 3AXD50000000150 2 0740A 5 0810A 5 3 1100 A 690 V Bussmann 170M6415 68731658 4 1150A 5 3 1400 A 690 V Bussmann 170M6417 3AXD50000000150 4 1450A 5 1580A 5 6 2150A 5 2350A 5 8 3110A 5 10 3860A 5 12 4610A 5 3 630 A 1250 V Bussmann 170M6544 63903167 2 0340A 7 3 800 A 1250 V Bussmann 170M6546 63919...

Page 248: ...0A 3 1480A 3 1760A 3 ABB OT1600E11 3AXD50000009534 1 Rittal VX25 1540A 7 1740A 7 2150A 5 2350A 5 2210A 3 2610A 3 ABB OT1600E22 3AXD50000009535 1 ABB OT2500E22 3AXD50000009536 1 Generic ABB OT1600E22 3AXD50000009535 2 Rittal VX25 or generic 2300A 7 3110A 5 3450A 3 ABB OT1600E11 3AXD50000009534 1 Rittal VX25 2860A 7 3860A 5 4290A 3 ABB OT1600E22 3AXD50000009535 2 ABB OT1600E22 3AXD50000009535 1 Gene...

Page 249: ...50000026860 1 ABB OT1600E22 3AXD50000026857 3 Rittal VX25 3420A 7 4610A 5 5130A 3 ABB OT2500E22 3AXD50000026860 2 Generic UL 115 V 60 Hz Switch type Ordering code Qty Enclosure type Unit type ACS880 104 ABB OT1200U11 3AXD50000009540 1 Rittal VX25 or generic 0340A 7 0440A 5 0470A 3 0410A 7 0590A 5 0640A 3 0530A 7 0740A 5 0760A 3 0600A 7 0810A 5 0900A 3 ABB OT1200U22 3AXD50000009541 1 Rittal VX25 or...

Page 250: ... 5 0900A 3 0800A 7 1150A 5 1250A 3 1030A 7 1450A 5 1480A 3 1170A 7 1580A 5 1760A 3 3AXD50000009537 2 Rittal VX25 1540A 7 2150A 5 2210A 3 2350A 5 2610A 3 1740A 7 3AXD50000009539 1 Generic 3AXD50000009537 2 Rittal VX25 or generic 2300A 7 3110A 5 3450A 3 3AXD50000009537 3 Rittal VX25 2860A 7 3860A 5 4290A 3 3AXD50000009537 1 Generic 3AXD50000009539 1 3AXD50000009537 3 Rittal VX25 3420A 7 4610A 5 5130...

Page 251: ...iary contact OA3G01 FWJ30A fuses and fuse holder modification parts charging controller 3AXD50000009538 Switch fuse OS200DZ22F with terminal shrouds OSS200G1S 4 shaft 6 210 mm OHB65J6 handle one normally closed auxiliary contact OA3G01 170M2676 fuses charging controller 3AXD50000009539 Charging resistors are not included and must be ordered separately See below The charging controller connects to ...

Page 252: ... Rittal VX25 or gen eric 3110A 5 3450A 3 ZRF 30 165 S 24R 10037531 16 Rittal VX25 3860A 5 4290A 3 14 Generic ZRF 30 165 S 24R 10037531 18 Rittal VX25 4610A 5 5130A 3 16 Generic ZRF 30 165 S 33R 10028531 4 Rittal VX25 or gen eric 0340A 7 0410A 7 0530A 7 0600A 7 ZRF 30 165 S 33R 10028531 6 Rittal VX25 or gen eric 0800A 7 1030A 7 1170A 7 ZRF 30 165 S 33R 10028531 10 Rittal VX25 1540A 7 1740A 7 8 Gene...

Page 253: ...5 or gen eric 3110A 5 3450A 3 ZRF 30 165 S 24R 10037531 16 Rittal VX25 or gen eric 3860A 5 4290A 3 ZRF 30 165 S 24R 10037531 18 Rittal VX25 or gen eric 4610A 5 5130A 3 ZRF 30 165 S 33R 10028531 4 Rittal VX25 or gen eric 0340A 7 0410A 7 0530A 7 0600A 7 ZRF 30 165 S 33R 10028531 6 Rittal VX25 or gen eric 0800A 7 1030A 7 1170A 7 ZRF 30 165 S 33R 10028531 10 Rittal VX25 or gen eric 1540A 7 1740A 7 ZRF...

Page 254: ...se of three parallel modules ensure that the load capacity of the bridging is not exceeded For example if the cabling connects to the output busbars at one module only use the module in the middle If the inverter unit consists of modules installed in different cubicles make sure that the load is distributed evenly between the modules In case of two inverter cubicles of two modules connect the same...

Page 255: ...e cable connection Instruction code 3AXD50000343492 A 4 8 140 VX 3AXD50000337088 1 400 mm VX25 enclosure com mon AC output busbar connec tion Instruction code 3AXD50000337088 A 6 8 133 VX 3AXD50000337569 1 600 mm VX25 enclosure cable connection Instruction code 3AXD50000345526 Ordering information 255 ...

Page 256: ...50000345632 A 6 8 141 VX 3AXD50000337552 1 600 mm VX25 enclosure com mon AC output busbar connec tion Instruction code 3AXD50000346196 A 4 8 135 3AXD50000006435 1 400 mm generic enclosure cable connection Instruction code 3AXD50000006497 A 6 8 136 3AXD50000006491 1 600 mm generic enclosure cable connection Instruction code 3AXD50000006489 256 Ordering information ...

Page 257: ...ection with bridging busbars Instruction code 3AXD50000006505 A 8 8 137 3AXD50000006492 1 800 mm generic enclosure cable connection Instruction code 3AXD50000006503 A 8 8 139 3AXD50000006494 1 800 mm generic enclosure cable connection with bridging busbars Instruction code 3AXD50000006498 Ordering information 257 ...

Page 258: ...eeded for a D8D module Frame size Enclosure Qty Ordering code Kit code Illustration D8D Rittal TS 8 1 kit for a module default 3AXD50000004385 A 468 8 441 Instruction code 3AXD50000004817 Kit A 468 8 441 pdf A 468 8 441 3AXD50000004385 1 minimum kit for a module All enclosure types Instruction code 3AXD50000004817 Mechanical installation accessories These kits include parts that are used for insta...

Page 259: ...truction code 3AXD50000345052 A 4 8 315 3AXD50000005875 1 400 mm generic en closure Instruction code 3AXD50000005874 A 6 8 311 3AXD50000005876 1 600 mm generic en closure Instruction code 3AXD50000005864 A 8 8 312 3AXD50000005877 1 800 mm generic en closure Instruction code 3AXD50000005848 Ordering information 259 ...

Page 260: ... Ordering code Qty Used with A 468 8 304 VX 3AXD50000438037 1 All VX25 enclosures Shrouding This kit contains the shroud for the top part of the cubicle with the necessary brackets and screws Illustration Kit code Ordering code Qty Used with A 4 8 359 VX 3AXD50000331484 1 400 mm Rittal VX25 enclosure Instruction code 3AXD50000335169 A 6 8 360 VX 3AXD50000337378 1 600 mm Rittal VX25 enclosure Instr...

Page 261: ...llustration Kit code Ordering code Qty Used with A 4 X 021 3AUA0000117002 1 IP20 Instruction code 3AUA0000116879 A 4 X 024 3AUA0000117007 1 IP42 Instruction code 3AUA0000116873 A 4 X 027 3AXD50000009184 1 IP54 Instruction code 3AXD50000009989 Ordering information 261 ...

Page 262: ...ode Ordering code Qty Used with A 6 X 022 3AUA0000117003 1 IP20 Instruction code 3AUA0000116880 A 6 X 025 3AUA0000117008 1 IP42 Instruction code 3AUA0000116874 A 6 X 028 3AXD50000009185 1 IP54 Instruction code 3AXD50000009990 262 Ordering information ...

Page 263: ...UA0000116887 A 8 X 026 3AUA0000117009 1 IP42 Instruction code 3AUA0000116875 A 8 X 029 3AXD50000009186 1 IP54 Instruction code 3AXD50000010001 Air outlet kits Air outlet kits 400 mm cabinet Illustration Kit code Ordering code Qty Used with A 4 X 042 3AUA0000125203 1 IP20 IEC Instruction code 3AXD50000001983 Ordering information 263 ...

Page 264: ...n to be ordered separ ately A 4 X 040 3AUA0000114968 1 IP42 IEC Instruction code 3AUA0000115292 A 4 X 060 3AUA0000114967 1 IP42 IEC Instruction code 3AUA0000115290 Note Fan to be ordered separ ately A 4 X 064 3AXD50000009187 1 IP54 IEC Instruction code 3AXD50000010001 Note Fan to be ordered separ ately 264 Ordering information ...

Page 265: ... code Ordering code Qty Used with A 6 X 043 3AUA0000125204 1 IP20 IEC Instruction code 3AXD50000001981 A 6 X 063 3AUA0000125202 1 IP20 IEC Instruction code 3AXD50000001980 Note Fan to be ordered separ ately A 6 X 041 3AUA0000114789 1 IP42 IEC Instruction code 3AUA0000115166 A 6 X 061 3AUA0000114971 1 IP42 IEC Instruction code 3AUA0000115152 Note Fan to be ordered separ ately Ordering information 2...

Page 266: ...XD50000010327 1 IP54 UL Instruction code 3AXD50000010004 Note Fan to be ordered separ ately Air outlet kits 800 mm cabinet Illustration Kit code Ordering code Qty Used with A 4 X 042 3AUA0000125203 2 IP20 IEC Instruction code 3AUA0000116887 A 4 X 062 3AUA0000125201 2 IP20 IEC Instruction code 3AXD50000001982 Note Fan to be ordered separ ately 266 Ordering information ...

Page 267: ...0 3AUA0000114967 2 IP42 IEC Instruction code 3AUA0000115290 Note Fan to be ordered separ ately A 4 X 064 3AXD50000009187 2 IP54 IEC Instruction code 3AXD50000010001 Note Fan to be ordered separ ately A 4 X 067 3AXD50000010362 2 IP54 UL Instruction code 3AXD50000010284 Note Fan to be ordered separ ately Ordering information 267 ...

Page 268: ...tor 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 3AXD50000000592 2 R3G225 RH17 23 Fan 800 mm IP20 IP42 230 V 50 60 Hz 3AXD50000000723 2 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 2 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 3AXD50000006934 2 RB4C 355 170 Fan 800 mm IP54 230 V 50 60 Hz 3AXD50000006959 2 MSB MKP 6 603 E1679 Capacitor 3AXD50000000723 2 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD500...

Page 269: ...88 1 25 μF 220 V Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 3AXD50000000514 1 R2E225 RA92 17 Fan 800 mm IP20 IP42 230 V 50 60 Hz 3AXD50000000882 1 MSB MKP 3 5 603 E1679 Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 68502926 2 R2E225 BD40 65 Fan 800 mm IP20 IP...

Page 270: ...r equivalent are used to implement the circuit These parts are to be sourced by the customer Phoenix Contact ST 2 5 DIO L R 3036262 spring cage component terminal block with a 1N4007 diode Relpol PI84 24DC M41G relay Rated load capacity 8 A 24 V DC Rated power consumption 0 40 0 48 W DC GZT80 relay socket 600 mm of AWG24 300 V UL1569 or equivalent material valid for PVC insulation only wire Favier...

Page 271: ...4 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector UL Ordering code Qty Component Enclosure width Degree of protection Auxiliary voltage Data Name 3AXD50000000514 1 R2E225 RA92 17 Fan 400 mm 600 mm IP20 IP42 230 V 50 60 Hz 3AXD50000000882 1 MSB MKP 3 5 603 E1679 Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 68502926 1 R2E225 BD40 65 Fan 400...

Page 272: ...sourced by the customer Phoenix Contact ST 2 5 DIO L R 3036262 spring cage component terminal block with a 1N4007 diode Relpol PI84 24DC M41G relay Rated load capacity 8 A 24 V DC Rated power consumption 0 40 0 48 W DC GZT80 relay socket 600 mm of AWG24 300 V UL1569 or equivalent material valid for PVC insulation only wire Favier SEP 4 light brown 4 kV fiberglass sleeving Cooling fans frames R6i R...

Page 273: ...0 Hz 3AXD50000006885 1 MSB MKP 12 603 E1679 Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 64750038 1 RH40M 4EK 4I 1R Fan 600 mm IP54 115 V 50 60 Hz 68713188 1 25 μF 220 V Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 3AXD50000006934 2 RB4C 355 170 Fan 800vmm IP5...

Page 274: ...274 ...

Page 275: ...4A8 3 1 5 5 0 2 2 5 5 4 2 2 2 6 0 8 8 7 2 R1i 006A0 3 2 2 6 0 3 0 7 6 5 5 3 0 8 0 10 5 9 6 R1i 008A0 3 3 0 9 0 4 0 9 7 7 3 4 0 10 5 13 5 12 6 R2i 0011A 3 4 0 11 0 5 5 13 0 9 7 5 5 14 0 16 5 16 8 R2i 0014A 3 5 5 14 0 7 5 16 8 12 5 7 5 18 0 21 21 6 R2i 0018A 3 7 5 19 0 11 0 23 17 0 11 0 25 33 30 R3i 0025A 3 11 0 29 15 0 32 24 15 0 35 44 42 R3i 0035A 3 15 0 35 18 5 41 30 18 5 44 53 53 R3i 0044A 3 22 ...

Page 276: ...6 3 R8i 2210A 3 1000 1952 1400 2506 1808 1400 2610 3140 2936 3 R8i 2610A 3 1400 2581 1800 3312 2390 1800 3450 4140 3881 4 R8i 3450A 3 1800 3209 2000 4118 2972 2400 4290 5150 4826 5 R8i 4290A 3 2000 3837 2400 4925 3554 2800 5130 6160 5771 6 R8i 5130A 3 UN 500 V 1 5 3 0 1 5 3 4 3 1 1 5 3 6 5 3 4 3 R1i 003A6 5 1 5 4 0 2 2 4 5 4 2 2 2 4 8 7 0 5 8 R1i 004A8 5 2 2 5 0 3 0 5 5 5 2 3 0 6 0 8 8 7 2 R1i 006...

Page 277: ...i 3860A 5 2400 3448 2800 4426 392 3200 4610 6000 5186 6 R8i 4610A 5 UN 600 V 4 0 5 6 5 5 6 9 8 7 5 5 7 3 9 5 8 8 R5i 007A3 7 5 5 7 33 7 5 9 3 11 7 7 5 9 8 12 7 11 8 R5i 009A8 7 7 5 9 8 11 0 13 5 17 0 11 0 14 2 18 5 17 0 R5i 014A2 7 11 0 14 2 15 0 17 1 21 5 15 0 18 0 23 22 R5i 0018A 7 15 0 18 0 18 5 21 26 18 5 22 29 26 R5i 0022A 7 18 5 22 22 26 32 22 27 35 32 R5i 0027A 7 22 27 30 33 42 30 35 46 42 ...

Page 278: ...izes at 460 V ACS880 104 xxxxA 5 and 575 V ACS880 104 xxxxA 7 respectively Apparent power in no overload use SN Continuous rms output current allowing 10 overload for 1 minute every 5 minutes ILd Typical motor power in light overload use PLd Maximum output current Available for 10 seconds at start otherwise as long as allowed by drive temperature Imax Continuous rms output current allowing 50 over...

Page 279: ...a level the output current derating is 1 percentage point for every added 100 m 328 ft For example the derating factor for 1500 m 4921 ft is 0 95 If ambient temperature is below 40 C 104 F the derating can be reduced by 1 5 percentage points for every 1 C 1 8 F reduction in temperature A few altitude derating curves are shown below 1500 m 1000 m 25 C 30 C 77 F 86 F 40 C 104 F 35 C 95 F 20 C 68 F 3...

Page 280: ... 47 14 24 80 006A0 3 280 47 14 24 90 008A0 3 435 39 28 48 110 0011A 3 865 39 28 48 140 0014A 3 865 39 28 48 170 0018A 3 785 63 84 142 200 0025A 3 785 63 84 142 300 0035A 3 1178 71 118 200 350 0044A 3 1178 71 118 200 410 0050A 3 1570 70 171 290 500 0061A 3 2355 70 171 290 600 0078A 3 2355 70 171 290 740 0094A 3 2355 70 171 290 750 0100A 3 4500 71 383 650 1100 0140A 3 4500 71 383 650 1400 0170A 3 45...

Page 281: ...480 0050A 5 1570 70 171 290 550 0061A 5 2355 70 171 290 650 0078A 5 2355 70 171 290 800 0094A 5 4500 71 383 650 1000 0110A 5 4500 71 383 650 1200 0140A 5 4500 71 383 650 1500 0170A 5 4500 71 383 650 1800 0200A 5 6750 71 383 650 2000 0240A 5 9000 72 553 940 2700 0300A 5 9000 72 553 940 3200 0340A 5 11250 72 765 1300 4700 0440A 5 13500 72 765 1300 6300 0590A 5 18000 72 765 1300 8100 0740A 5 78000 72...

Page 282: ...650 2500 0190A 7 4500 72 553 940 2800 0220A 7 4500 72 553 940 3300 0270A 7 6000 72 765 1300 5200 0340A 7 6000 72 765 1300 6100 0410A 7 9000 72 765 1300 7900 0530A 7 9000 72 765 1300 9000 0600A 7 12000 74 1530 2600 12000 0800A 7 18000 74 1530 2600 15000 1030A 7 18000 74 1530 2600 18000 1170A 7 27000 76 2295 3900 23000 1540A 7 27000 76 2295 3900 26000 1740A 7 36000 76 3060 5200 35000 2300A 7 45000 7...

Page 283: ... 0011A 3 0014A 3 0018A 3 22 10 0025A 5 0030A 5 0035A 5 0050A 5 0025A 3 0035A 3 0044A 3 0050A 3 31 14 007A3 7 009A8 7 014A2 7 0018A 7 0022A 7 0027A 7 0035A 7 0042A 7 0052A 7 38 17 0061A 5 0078A 5 0094A 5 0061A 3 0078A 3 0094A 3 0100A 3 84 38 0062A 7 0082A 7 0100A 7 0130A 7 0140A 7 0190A 7 0110A 5 0140A 5 0170A 5 0200A 5 0240A 5 0140A 3 0170A 3 0210A 3 0250A 3 86 39 0220A 7 0270A 7 0300A 5 0340A 5 0...

Page 284: ...0 0 0 5 9 150 7 9 200 007A3 7 009A8 7 014A2 7 0018A 7 0022A 7 0027A 7 0035A 7 0042A 7 0052A 7 1 0 25 0 0 0 5 9 150 5 9 150 0062A 7 0082A 7 0100A 7 0130A 7 0140A 7 0190A 7 0220A 7 0270A 7 0110A 5 0140A 5 0170A 5 0200A 5 0240A 5 0300A 5 0340A 5 0140A 3 0170A 3 0210A 3 0250A 3 0300A 3 0350A 3 0 4 10 0 4 10 7 9 200 0340A 7 0410A 7 0530A 7 0600A 7 0440A 5 0590A 5 0740A 5 0810A 5 0470A 3 0640A 3 0760A 3...

Page 285: ...262 1182 210 2 32 2 3 70 21 Cu 1376 318 1492 256 2 38 2 3 95 29 Cu 1637 368 1776 297 2 41 2 3 120 41 Cu 1881 425 2042 343 2 44 2 3 150 41 Cu 2237 486 2422 392 2 49 2 3 185 57 Cu 2740 572 2967 462 2 54 2 3 240 72 Cu 3229 659 3478 533 2 58 2 3 300 88 Cu 1881 638 2042 514 3 44 3 3 150 41 Cu 2237 728 2422 588 3 49 3 3 185 57 Cu 2740 859 2967 693 3 54 3 3 240 72 Cu 3229 989 3478 800 3 58 3 3 300 88 Cu ...

Page 286: ...0 3329 4073 4779 274 334 386 446 510 602 696 2 32 2 38 2 41 2 44 2 50 2 55 2 58 2 3 70 35 2 3 95 50 2 3 120 70 2 3 150 70 2 3 185 95 2 3 240 120 2 3 300 150 1859 2139 2525 3099 3636 723 837 957 1128 1304 2441 2820 3329 4073 4779 579 669 765 903 1044 3 41 3 44 3 50 3 55 3 58 3 3 120 70 3 3 150 70 3 3 185 95 3 3 240 120 3 3 300 150 2139 2525 3099 3636 1116 1276 1504 1304 2820 3329 4073 4779 892 1020...

Page 287: ...nd multiples M12 maximum intrusion into module 20 mm 0 8 See also chapter Dimension drawings page 339 and section One R8i module in a 400 mm wide Rittal VX25 enclosure page 110 Motor AC connection Asynchronous AC induction motors permanent magnet synchronous motors and AC induction servomotors Motor types 3 phase symmetrical Umax at field weakening point Voltage U2 ACS880 104 xxxxx 3 0 400 V AC Th...

Page 288: ...le motor power The decrease depends on the motor cable length and characteristics Contact ABB for more information Note that a sine filter optional at the drive output also causes a voltage decrease U2 V2 W2 0 25 4 mm2 0 5 0 6 N m 4 4 5 3 lbf in Ground 1 5 N m 13 lbf in Output terminals Frame R1i U2 V2 W2 0 5 6 mm2 1 2 1 5 N m 10 6 13 3 lbf in Ground 1 5 N m 13 lbf in Output terminals Frame R2i U2...

Page 289: ... units of the drive page 297 Efficiency Approximately 98 at nominal power level Degree of protection Frames R1i R5i IP20 Frames R6i R8i IP00 Optical components The specifications of the optic cable are as follows Storage temperature 55 85 C Installation temperature 20 70 C Maximum short term tensile force 50 N Minimum short term bend radius 25 mm Minimum long term bend radius 35 mm Maximum long te...

Page 290: ...tion Storage Operation in the protective package in the protective package installed for stationary use 1 0 4000 m 13123 ft 2 0 2000 m 6561 ft Output derated above 1000 m 3281 ft Installation site altitude above sea level 1 Frames R1i R8i Neutral grounded TN and TT network systems non corner grounded IT network systems Frame R8i Corner grounded TN TT and IT network systems up to 600 V 2 Frames R1i...

Page 291: ... Materials Module housing PC ABS 3 mm color NCS 1502 Y RAL 9002 PMS 1C Cool Gray and RAL 9017 frames R1i R5i PC 10 GF 3 0 mm Color RAL 9017 in frames R1i R3i only Hot dip zinc coated steel sheet 1 5 to 3 0 mm thickness of coating 20 micrometers color NCS 1502 Y Package Frames R1i R5i Corrugated cardboard Foam cushions PP E Plastic wrapping PE LD Strapping PP Frames R6i and up Plywood base corrugat...

Page 292: ...C R8i module heating element option C183 40 60 115 V AC 3 0 1 5 50 400 V AC R8i module direct on line fan option C188 3 8 1 9 60 4 4 1 5 60 320 V AC 0 04 50 60 230 V AC 10 15 Charging controller 0 08 50 60 115 V AC 10 15 6 5 50 230 V AC 10 30 PDAL2 switch disconnector inter lock coil 6 5 60 240 V AC 10 30 6 5 60 110 V AC 10 30 Cabinet cooling fans Icont A f Hz UN V AC Type Frame size 0 7 50 230 R2...

Page 293: ...mann FWP 25A14F aR 25 660 600 7 6 Bussmann FWP 32A14F aR 32 690 690 610 16 Mersen 6 921 CP URQ 27x60 50 aR 50 690 860 21 Mersen 6 921 CP URQ 27x60 63 aR 63 690 1880 24 Mersen 6 921 CP URQ 27x60 80 aR 80 690 3210 27 Mersen 6 921 CP URQ 27x60 100 aR 100 690 6970 30 Mersen 6 921 CP URQ 27x60 125 aR 125 690 15000 34 Mersen 6 921 CP URQ 27x60 160 aR 160 690 30000 38 Mersen 6 921 CP URQ 27x60 200 aR 200...

Page 294: ... aR 1250 660 2450000 155 Bussmann 170M6417 aR 1400 660 3900000 160 Bussmann 170M6419 aR 1600 Flush end fuse blocks used with 690 V units Un Size Clearing I2t Power loss at In Example Class Rating V V A2s W A rms 690 IEC 700 UL 1 1000 9000 35 Bussmann 170M3392 aR 125 1 1000 11500 45 Bussmann 170M4388 aR 160 1000 22500 50 Bussmann 170M4389 aR 200 1000 4600 60 Bussmann 170M4390 aR 250 1000 9000 65 Bu...

Page 295: ...s 8 8 70 N m 52 lbf ft M12 Strength class 8 8 120 N m 90 lbf ft M16 Mechanical connections Note Max torque Size Strength class 8 8 6 N m 53 lbf in M5 Strength class 8 8 10 N m 7 4 lbf ft M6 Strength class 8 8 24 N m 17 7 lbf ft M8 Insulation supports Note Max torque Size Strength class 8 8 5 N m 44 lbf in M6 Strength class 8 8 9 N m 6 6 lbf ft M8 Strength class 8 8 18 N m 13 3 lbf ft M10 Strength ...

Page 296: ...usly ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface again...

Page 297: ...ard contained in a plastic housing The control unit is mounted on the inverter module The BCU x2 control unit is used with frame size R8i and multiples The BCU x2 consists of a BCON 12 control board and a BIOC 01 I O connector board and power supply board built in a metal housing The control unit is connected to the inverter module s by fiber optic cables In this manual the name BCU x2 represents ...

Page 298: ...utput RO3 XRO3 Safe torque off connection XSTO Connection for FSO xx safety functions module X12 Control panel connection X13 Option slot 1 X202 Option slot 2 X203 Option slot 3 X204 Memory unit connection memory unit inser ted in the picture X205 Voltage Current selection jumpers J1 J2 for analog inputs J1 J2 Drive to drive link termination switch J3 J3 Common digital input ground selection switc...

Page 299: ...l input ground selection jumper J6 J6 146 Supply control unit Layout and connections The layout and connections of the ZCU 14 are shown below SLOT 1 SLOT 2 SLOT 3 X12 SAFETY OPTION X208 FAN2 X210 FAN1 X209 AIR IN TEMP X13 CONTROL PANEL X205 MEMORY UNIT CLOSE X R O 2 X R O 3 X P O W J1J2 X A I X A O X D 2 D X S T O X D I X D I O J6 X D 2 4 X R O 1 J3 Description XPOW External power input XAI Analog...

Page 300: ...r speed rpm 0 20 mA RL 500 ohm AGND 2 AO1 1 Drive to drive link XD2D Drive to drive link 3 Shield 4 BGND 3 A 2 B 1 Drive to drive link termination 3 J3 Safe torque off XSTO Safe torque off Both circuits must be closed for the drive to start 4 IN2 4 IN1 3 SGND 2 OUT 1 Digital inputs XDI By default not in use DI6 6 Constant speed 1 select 1 on 5 DI5 5 Acceleration deceleration select 6 DI4 4 Reset D...

Page 301: ... off function page 313 5 Constant speed 1 is defined by parameter 22 26 6 0 Acceleration deceleration ramps defined by parameters 23 12 23 13 in use 1 Acceleration deceleration ramps defined by parameters 23 14 23 15 in use 7 Determines whether DICOM is separated from DIOGND ie common reference for digital inputs floats in practice selects whether the digital inputs are used in current sinking or ...

Page 302: ...for analog input AI2 I current U voltage AI2 Termination switch for drive to drive link D2D D2D TERM Ground selection Determines whether DICOM is separated from DIOGND ie the common reference for the digital inputs floats See the ground isolation diagram DICOM DIOGND 7 segment display Multicharacter indications are displayed as repeated se quences of characters U is indicated briefly before o Cont...

Page 303: ...to modules 1 and 2 VxT transmitter VxR receiver V1T V1R V2T V2R Fiber optic connection to modules 3 7 BCU 12 22 only VxT transmitter VxR receiver V3T V3R V7T V7R Fiber optic connection to modules 8 12 BCU 22 only VxT transmitter VxR receiver V8T V8R V12T V12R Data logger memory card for inverter module communication SD CARD Real time clock battery voltage is higher than 2 8 V If the LED is off whe...

Page 304: ... 0 Reverse 1 DI2 2 Reset DI3 3 Acceleration deceleration select 3 DI4 4 Constant speed 1 select 1 on 4 DI5 5 By default not in use DI6 6 Run enable 5 DIIL 7 Digital input outputs XDIO Output Ready DIO1 1 Output Running DIO2 2 Digital input output ground DIOGND 3 Digital input output ground DIOGND 4 Auxiliary voltage output XD24 24 V DC 200 mA 6 24VD 5 Digital input ground DICOM 6 24 V DC 200 mA 6 ...

Page 305: ...the control unit XPOW The control unit is powered from a 24 V DC 2 A supply through terminal block XPOW With a type BCU control unit a second supply can be connected to the same terminal block for redundancy DI6 as a PTC sensor input A PTC sensor can be connected to this input for motor temperature measurement as follows The sensor can alternatively be connected to FEN xx encoder interface module ...

Page 306: ...he inverter unit control program in parameter group 12 Standard AI 2 Select the excitation mode in parameter group 13 Standard AO of inverter unit control program WARNING As the inputs pictured above are not insulated according to IEC EN 60664 the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor If the assembly does not ful...

Page 307: ...ossible Avoid unnecessary loops and parallel runs near power cables such as motor cables The following diagram shows the wiring between control units ZCU 12 XD2D XD2D XD2D J3 J3 J3 1 2 3 B A BGND 1 2 3 B A BGND 1 2 3 B A BGND ZCU 14 BCU x2 XD2D XD2D XD2D 1 2 3 4 B A BGND SHIELD 1 2 3 4 B A BGND SHIELD 1 2 3 4 B A BGND SHIELD Termination ON Termination ON Termination OFF Safe torque off XSTO XSTO O...

Page 308: ...e in supply or DC DC converter or brake units SDHC memory card slot The BCU x2 has an on board data logger that collects real time data from the power modules to help fault tracing and analysis The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel 308 Control units of the drive ...

Page 309: ...t XD24 2 and XD24 4 Connector pitch 5 mm wire size 2 5 mm2 Total load capacity of these outputs is 4 8 W 200 mA 24 V m the power taken by DIO1 and DIO2 Digital inputs DI1 DI6 XDI 1 XDI 6 Connector pitch 5 mm wire size 2 5 mm2 24 V logic levels 0 5 V 1 15 V Rin 2 0 kohm Input type NPN PNP DI1 DI5 NPN DI6 Hardware filtering 0 04 ms digital filtering up to 8 ms DI6 XDI 6 can alternatively be used as ...

Page 310: ...TO Input voltage range 3 30 V DC Logic levels 0 5 V 1 17 V Note For the unit to start both connections must be 1 This applies to all control units including drive inverter supply brake DC DC converter etc control units but true Safe torque off functionality is only achieved through the XSTO connector of the drive inverter control unit Current consumption 66 mA continuous per STO channel per R8i mo...

Page 311: ...OGND 8 XDIO DIO1 1 DIO2 2 DIOGND 3 DIOGND 4 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 DIIL 7 XSTO OUT 1 SGND 2 IN1 3 IN2 4 XSTO OUT IN1 5 SGND 6 IN2 7 SGND 8 Common mode voltage between each AI input and AGND is 30 V Ground Ground selector DICOM DIOGND settings DICOM DIOGND ON All digital inputs share a common ground DICOM connected to DIOGND This is the default setting DICOM DIOGND OFF Ground of di...

Page 312: ... or brake unit de energizing the IN1 and or IN2 terminal will stop the unit but not constitute a true safety function External power supply for the control unit XPOW The cabinet builder must arrange an auxiliary voltage of 24 V DC to power up the ZCU control unit External 24 V 2 A power supply for the control unit is connected to terminal block XPOW All digital inputs share a common ground DICOM c...

Page 313: ...ter output stage A see the diagrams below thus preventing the inverter from generating the torque required to rotate the motor If the motor is running when Safe torque off is activated it coasts to a stop The Safe torque off function has a redundant architecture that is both channels must be used in the safety function implementation The safety data given in this manual is calculated for redundant...

Page 314: ... 1 2016 Adjustable speed electrical power drive systems Part 5 2 Safety require ments Functional IEC 61800 5 2 2016 EN 61800 5 2 2007 Safety of machinery Functional safety of safety related electrical elec tronic and programmable electronic control systems IEC 62061 2005 A1 2012 A2 2015 EN 62061 2005 AC 2010 A1 2013 A2 2015 Safety of machinery Safety related parts of control systems Part 1 General...

Page 315: ...control unit 60 m 200 ft between multiple drives or inverter units 60 m 200 ft between external power supply and first control unit 30 m 100 ft between BCU control unit and last inverter module in the chain Note A short circuit in the wiring between the switch and an STO terminal causes a dangerous fault Therefore it is recommended to use a safety relay including wiring diagnostics or a wiring met...

Page 316: ...ction with internal power supply Frames R1i R7i 24 V OUT SGND IN2 UDC UDC A K IN1 1 2 3 4 Inverter unit 1 Control unit 2 Control logic 3 To motor 4 Activation switch K OUT1 with frame R5i 316 The Safe torque off function ...

Page 317: ... 24VDC CH2 FE GND CH2 24VDC CH1 GND CH1 STO OUT X51 24VDC CH2 FE GND CH2 24VDC CH1 GND CH1 STO IN X52 24VDC CH2 FE GND CH2 24VDC CH1 GND CH1 STO OUT X51 24VDC CH2 FE GND CH2 1 2 2 3 Inverter control unit 1 Inverter module s 2 To remaining inverter modules 3 Activation switch K The Safe torque off function 317 ...

Page 318: ...switch Otherwise no SIL PL classification is given Pay special attention to avoiding any potential failure modes for the wiring For example use shielded cable For measures for fault exclusion of wiring see eg EN ISO 13849 2 2012 table D 4 Inverter unit 1 Control unit 2 Activation switch K OUT1 with frame R5i 318 The Safe torque off function ...

Page 319: ...4 V OUT SGND IN1 IN2 OUT SGND IN1 IN2 OUT SGND IN1 IN2 K XSTO XSTO XSTO 1 1 1 2 2 2 Drive Inverter unit 1 Control unit 2 Activation switch K Terminal designation may vary depending on drive inverter unit type The Safe torque off function 319 ...

Page 320: ...IN2 OUT SGND IN1 IN2 OUT SGND IN1 IN2 24 V 24 V DC K XSTO XSTO XSTO 1 2 1 2 1 2 Drive Inverter unit 1 Control unit 2 Activation switch K Terminal designation may vary depending on drive inverter unit type 320 The Safe torque off function ...

Page 321: ...when this occurs Note This parameter does not affect the operation of the STO function itself The STO function will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset Note The loss of only one STO signal always generates a fault as it is interpreted as a ma...

Page 322: ...the machine The report shall include documentation of start up activities and test results references to failure reports and resolution of failures Any new acceptance tests performed due to changes or maintenance shall be logged into the logbook Acceptance test procedure After wiring the Safe torque off function validate its operation as follows Note If an FSO xx safety functions module or an FPTC...

Page 323: ...g the operation when the motor is stopped Close the STO circuit Reset any active faults Restart the inverter and check that the motor runs normally Test the operation of the failure detection of the inverter The motor can be stopped or running Open the 1st channel of the STO circuit wire coming to IN1 If the motor was running it should coast to a stop The inverter generates a FA81 Safe Torque Off ...

Page 324: ... supply control unit or the brake control unit The Safe torque off function is supported by any ACS880 inverter or drive control program It is not supported by supply DC DC converter or brake firmware WARNING With permanent magnet or synchronous reluctance SynRM motors only In case of a multiple IGBT power semiconductor failure the inverter can produce an alignment torque which maximally rotates t...

Page 325: ...rity requirement for the safety function is SIL 2 HFT 1 or PL d cat 3 the proof test for the function must be performed at least every 12 months The STO function of the drive does not contain any electromechanical components In addition to proof testing it is a good practice to check the operation of the function when other maintenance procedures are carried out on the machinery Include the Safe t...

Page 326: ...ction is performed and the inverter trips on an STO hardware failure fault An attempt to use the STO in a non redundant manner for example activating only one channel will trigger the same reaction See the firmware manual of the inverter control program for the indications generated by the inverter and for details on directing fault and warning indications to an output on the control unit for exte...

Page 327: ...ture profile is used in safety value calculations 670 on off cycles per year with ΔT 71 66 C 1340 on off cycles per year with ΔT 61 66 C 30 on off cycles per year with ΔT 10 0 C 32 C board temperature at 2 0 of time 60 C board temperature at 1 5 of time 85 C board temperature at 2 3 of time The STO is a type A frames R1i R7i or type B frame R8i and multiples safety component as defined in IEC 6150...

Page 328: ...that is average frequency of a dangerous failure of a safety related system to perform the specified safety function over a given period of time IEC 61508 PFH Performance level Levels a e correspond to SIL EN ISO 13849 1 PL Systematic capability IEC 61508 SC Safe failure fraction IEC 61508 SFF Safety integrity level 1 3 IEC 61508 SIL Maximum SIL level 1 3 that can be claimed for a safety function ...

Page 329: ...dual inverter modules are listed on Ratings page 335 The total continuous braking power of parallel connected modules is calculated with the formula Pbrcont Pbrcont1 0 8 Pbrcont2 Pbrcont3 where Pbrcont1 Pbrcont2 etc are the Pbrcont values of the connected modules from largest to smallest The total maximum braking power of parallel connected modules is calculated with the formula Pbrmax Pbrmax1 0 7...

Page 330: ...335 lists an example brake resistor for each inverter type These resistors are available from ABB When sourcing a resistor from a third party make sure that 1 The resistance of the custom resistor is greater or equal than the minimum allowed resistance R Rmin where Resistance of the custom resistor R WARNING Never use a brake resistor with a resistance smaller than Rmin The in verter module and th...

Page 331: ...Maximum cable length The maximum cable length of the resistor cable is 10 m 33 ft Placing custom brake resistors Install the resistors outside the drive in a place where they are able to cool effectively Arrange the cooling of the resistor in a way that no danger of overheating is caused to the resistor or nearby materials and the temperature of the room the resistor is located in does not exceed ...

Page 332: ...le will also protect the resistor cable if the cable is identical with the inverter input cable Mechanical installation All brake resistors must be installed outside the drive Follow the resistor manufacturer s instructions Electrical installation Checking the insulation of the brake resistor assembly Check the insulation of each brake resistor assembly as follows 1 Check that the resistor cable i...

Page 333: ...C input cable If a shielded threeconductor cable is used cut the third conductor insulate it and ground the twisted shield of the cable protective earth conductor of the resistor assembly at both ends 2 Connect the thermal switch of the brake resistor as described above under Protecting the system against thermal overload Resistor braking using frames R1i R4i inverter modules 333 ...

Page 334: ...or braking if any are running Monitor the DC voltage parameter 01 11 on each braking inverter for a period of time Calculate the average of the readings separately for each inverter Select one braking inverter as reference On this inverter enter the nominal AC supply voltage into parameter 95 37 Multiply this value by the number shown in the table below to get the value of 95 36 Supply voltage ran...

Page 335: ...5A 3 132 790 13 JBR 06 Danotherm CBR V 460 D HT 415 13R 13 30 8 17 5 0044A 3 13 30 8 17 5 0050A 3 13 30 8 17 5 0061A 3 13 30 8 17 5 0078A 3 13 30 8 17 5 0094A 3 13 30 8 17 5 0100A 3 UN 500 V 22 105 120 JBR 01 Danotherm CAR 155 D T 414 120R 120 5 5 1 3 003A6 5 120 5 5 1 8 004A8 5 120 5 5 1 9 006A0 5 120 5 5 1 9 008A0 5 40 135 80 JBR 03 Danotherm CAR 200 D T 415 80R 80 7 9 2 8 0011A 5 73 360 40 JBR ...

Page 336: ...r 1 second within every 120 seconds Pbrmax Minimum allowed resistance of the brake resistor Rmin Resistance of the listed resistor R Continuous power heat dissipation of the listed resistor when placed correctly Pn Short energy pulse that the listed resistor will withstand every 400 seconds ER The ratings apply at an ambient temperature of 40 C 104 F The listed brake resistors are protected to IP2...

Page 337: ... Resistor dimensions Resistor braking using frames R1i R4i inverter modules 337 ...

Page 338: ...tch terminals 0 6 0 8 N m 5 3 7 1 lbf in Tightening torque Thermal switch terminals Resistor connectors on inverter modules Frame R1i R and R terminals U2 V2 W2 0 25 4 mm2 0 5 0 6 N m 4 4 5 3 lbf in Ground 1 5 N m 13 lbf in Frame R2i U2 V2 W2 0 5 6 mm2 1 2 1 5 N m 10 6 13 3 lbf in Ground 1 5 N m 13 lbf in Frames R3i and R4i U2 V2 W2 6 70 mm2 Allen screw torque 15 N m 11 lbf ft connection post torq...

Page 339: ...his chapter This chapter contains dimension drawings of the ACS880 104 inverter modules as well as auxiliary components Dimensional drawings of most installation accessories are available from ABB on request 14 Dimension drawings 339 ...

Page 340: ...Frame R1i 340 Dimension drawings ...

Page 341: ...Frame R2i Dimension drawings 341 ...

Page 342: ...Frame R3i 342 Dimension drawings ...

Page 343: ...Frame R4i Dimension drawings 343 ...

Page 344: ...Frame R5i 344 Dimension drawings ...

Page 345: ...Frame R6i Dimension drawings 345 ...

Page 346: ...Frame R7i 346 Dimension drawings ...

Page 347: ...Frame R8i Dimension drawings 347 ...

Page 348: ...348 Dimension drawings ...

Page 349: ...Frame R8i with option P942 Dimension drawings 349 ...

Page 350: ...350 Dimension drawings ...

Page 351: ...Dimension drawings 351 ...

Page 352: ...e The control cable grounding plate can be attached to either top or bottom edge of the control unit 156 Dimension drawings ZCU 14 control unit Dimensions in mm 1 mm 0 0394 in ZCU 14_dimensions pdf 90 44 7 54 5 302 336 352 Dimension drawings ...

Page 353: ... BCU control unit Dimension drawings 353 ...

Page 354: ...t ACX AP x_dimensions control panel with door mount kit pdf 86 5 3 41 81 0 3 19 123 1 4 85 125 0 4 92 101 5 4 00 239 5 9 43 261 8 10 31 259 2 10 20 24 8 0 97 39 5 1 56 11 0 43 Cutting in the cabinet door 109 mm 223 mm 4 29 in 8 78 in Plate thickness 1 5 2 5 mm 0 06 0 10 in 354 Dimension drawings ...

Page 355: ...DC fuses and fuse bases Fuse 14 51 mm 50 8 mm 2 000 14 3 mm 0 563 15 5 mm 0 610 Mersen US141 Z331153F fuse disconnector for 14 51 mm fuses 1 1 Note On microswitch versions only Dimension drawings 355 ...

Page 356: ... 27 Ø 5 4 5mm 60 3 4 27 1 1 7 mm indicator travel Mersen US271MI R227600C fuse disconnector for 27 60 mm fuses 8 6 5 87 57 117 120 80 40 40 5 25 118 3 146 Fixation 130 Fixation 40 Fixation 35 25 5 75 356 Dimension drawings ...

Page 357: ... Part A 220087 Weight 30 g Packaging 3 twins MC PS 2 93 Connecting distance between centers V 150 Without terminals cover length W 240 With terminals cover length W 196 Space factor with a 90 fuse carrier position Y 284 Without terminal cover space factor with a 180 fuse carrier position Z 279 With terminal cover space factor with a 180 fuse carrier position Z Dimension drawings 357 ...

Page 358: ... 01 50 1 97 1 30 1 18 10 0 39 M12 76 2 99 92 3 62 53 2 09 51 2 01 3 30 1 18 10 0 39 M12 76 2 99 92 3 62 65 2 56 51 2 01 3 1000 1250 V fuses as used with 690 V units H mm inch G mm inch F E mm inch D mm inch B mm inch A mm inch Size 17 0 67 5 0 20 M8 45 1 77 59 2 32 75 2 95 74 2 91 1 20 0 79 8 0 31 M8 53 2 09 69 2 72 75 2 95 74 2 91 1 30 1 18 10 0 39 M12 76 2 99 92 3 62 83 3 27 81 3 19 3 358 Dimens...

Page 359: ...P 6x161 5 35 8 07 81 3 19 69 2 72 60 2 36 36 1 42 2 5 0 10 38 1 50 220 8 66 172 6 77 min 14 0 55 104 5 4 11 65 2 56 125 5 4 94 138 5 5 45 mm in 45 1 77 6 0 24 33 4 1 31 20 0 79 8 5 0 33 T O 0 ON T O 0 ON T O 0 ON C1 25 0 98 84 3 31 B1 17 5 0 69 110 4 33 114 4 49 A1 10 0 39 mm in 181 5 7 15 A 160 6 30 A1 175 6 89 B2 190 7 48 C1 Dimension drawings 359 ...

Page 360: ...14 5 M5 46 35 A C 65 45 81 138 205 OXP 6x161 38 2 5 24 2 5 46 140 14 B 6 Ø9 10 20 T O 0 ON T O 0 ON T O 0 ON 10 114 A1 B1 110 17 5 C1 84 25 Back connection types mm in 181 5 7 15 A 130 5 12 B 100 3 94 C 160 6 30 A1 175 6 89 B1 190 7 48 C1 360 Dimension drawings ...

Page 361: ... 126 189 254 5 5 0 22 A2 144 A1 138 5 B2 B1 C2 108 C1 OS200 mm inch D22 mm inch D22 8 4 0 33 K 149 5 87 A 8 6 0 34 L 199 7 83 B 165 6 50 M 36 5 1 44 C 80 3 15 N 144 5 5 69 D 191 7 52 A1 135 5 5 33 E 95 5 3 76 A2 43 5 1 71 F 210 8 27 B1 20 0 79 G 105 4 13 B2 219 8 62 H 227 8 94 C1 40 8 1 57 I 113 5 4 47 C2 10 0 39 J Dimension drawings 361 ...

Page 362: ... OT_ switch disconnectors OT200E11 a The shaft must extend into switch at least 14 mm 0 55 362 Dimension drawings ...

Page 363: ...OT200U11 a The shaft must extend into switch at least 14 mm 0 55 Dimension drawings 363 ...

Page 364: ...OT400E11 a The shaft must extend into the switch at least 20 mm 0 79 364 Dimension drawings ...

Page 365: ...OT400E22 a The shaft must extend into the switch at least 20 mm 0 79 Dimension drawings 365 ...

Page 366: ...OT400U11 a The shaft must extend into the switch at least 20 mm 0 79 366 Dimension drawings ...

Page 367: ...OT400U22 a The shaft must extend into the switch at least 20 mm 0 79 Dimension drawings 367 ...

Page 368: ...OT600U11 OT630E11 a The shaft must extend into the switch at least 20 mm 0 79 368 Dimension drawings ...

Page 369: ...E G M8 5 16 B 223 2 122 B1 8 79 4 80 176 135 C1 5 31 6 93 232 107 A1 4 21 9 13 62 5 2 46 15 0 59 14 0 55 12 0 47 22 0 87 127 178 108 8 min 20 min 0 79 166 5 105 6 56 4 13 6 0 24 5 167 6 57 7 01 4 25 0 31 8 0 31 167 6 57 251 380 OXP12x280 9 84 14 96 131 5 5 18 54 80 70 274 10 79 2 13 2 76 3 15 N3 types _22 mm in _11 mm in 414 50 16 32 254 50 10 02 A 80 3 15 B 374 14 72 214 8 43 A1 404 15 91 244 9 6...

Page 370: ...57 85 3 35 376 5 14 83 20 0 79 14 15 376 206 131 5 62 5 12 0 47 22 0 87 0 55 5 18 8 12 14 81 2 46 0 59 6 0 24 167 6 57 167 6 57 251 380 OXP12x280 9 84 14 96 168 107 5 6 61 4 23 8 0 31 8 0 31 178 7 01 min 20 min 0 79 127 5 108 4 25 54 80 70 274 10 79 2 13 2 76 3 15 N3 types mm in 126 4 96 A 598 5 23 56 B 558 21 97 A1 588 23 15 B1 614 24 17 C1 370 Dimension drawings ...

Page 371: ...S_ OT200_ 6 6 0 24 0 24 65 2 56 OHB65J6 Used with OT400_ 12 12 0 47 0 47 125 4 92 OHB125J12 Used with OT600_ and OT630_ 12 12 0 47 0 47 145 5 71 OHB145J12 OHB150J12P Ø31 Ø5 45 53 53 69 4 54 71 80 L ø Notes Shaft mm inch L mm inch Handle type Used with OT1200U11 and OT1600E11 12 12 0 47 0 47 300 11 81 OHB150J12P Dimension drawings 371 ...

Page 372: ...and OT2500E22 12 12 0 47 0 47 274 10 79 OHB274J12 OA1G10 OA3G01 auxiliary contact blocks 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 Auxiliary contact OA1G10 www cooperindustries com H W D mm in mm in mm in 145 5 71 43 1 69 50 5 1 97 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 372 Dimension drawings ...

Page 373: ... AF190 30 00 13 contactor 1 1 Drilling pattern Dimension drawings 373 ...

Page 374: ... Charging controller BSFC 02C SWITCH FUSE CONTROLLER 79 3 11 247 9 72 66 5 2 62 374 Dimension drawings ...

Page 375: ... CAV 120 C resistor ZRF 30 165 resistor I L î 0 N H Dimension drawings 375 ...

Page 376: ...Miscellaneous components R3G225 RH17 23 R2E225 RA92 17 cooling fan CRBB 4 400 188 cooling fan 218 376 Dimension drawings ...

Page 377: ...70 261 180 NOCH0070 60 53 10 20 94 4 72 5 91 4 92 6 69 1 0 2 8 7 09 22 13 20 M8 7 9 160 200 75 100 106 154 NOCH0120 60 177 02 15 43 0 35 6 30 7 87 2 95 3 94 4 17 6 06 30 M10 12 13 368 383 82 124 111 185 NOCH0260 60 265 52 26 46 0 51 1 4 4 9 1 5 0 8 3 23 4 88 4 37 7 28 30 M10 17 13 368 383 97 124 126 185 NOCH0400 60 265 52 37 48 0 51 1 4 4 9 1 5 0 8 3 82 4 88 4 96 7 28 NOCH0260 60 1 U1 V1 W1 NOCH01...

Page 378: ... Common mode filters Quick connector for frame R8i 378 Dimension drawings ...

Page 379: ...Dimension drawings 379 ...

Page 380: ... Insertion extraction ramp for frame R8i modules 380 Dimension drawings ...

Page 381: ...Dimension drawings 381 ...

Page 382: ...out front cover see page 167 A47 DPMP 01 panel mounting platform kit to be ordered separately A48 ACS AP W control panel A49 Component Designation DC fuses F11 x Main DC switch disconnector Q11 Output du dt filter R12 Inverter module T11 24 V DC power supply T22 Common mode filters Z1 x Frame R7i Component Designation FDPI diagnostics and control panel interface For constructing a panel bus betwee...

Page 383: ...Component Designation Main DC switch disconnector Q11 x Charging resistors R10 x Common mode filters R11 xx Inverter module T11 x External 24 V DC power supply T22 Circuit diagrams 383 ...

Page 384: ...5 6 DEFAULT INPUT DESIGNATION DI1 DI6 NOMINAL VOLTAGE 24VDC XDIO 1 2 DEFAULT INPUT OUTPUT DESIGNATION SLOT1 SLOT2 24V 24V 24V NO NC COM NO NC COM NO NC COM RELAY OUTPUT DESIGNATION RO1 RO3 250VAC 30VDC 6A AGND AGND 24VD DICOM 24VD GND1 2 1 2 1 MODULE CONNECTION X201 AI1 AI2 CURRENT VOLTAGE SELECTOR JUMPER JUMPER IN J1A CURRENT INPUT JUMPER IN J1B VOLTAGE INPUT JUMPER IN J2A CURRENT INPUT JUMPER IN...

Page 385: ...01 2B CABINET ROOF FAN SUPPLY NOTE FAN UNIT G26 2 IEC and G26 4 UL are used only with 800mm CABINET 3AXD10000016758 020 026 020 DWG ACS880 104 INU Frame R1i R4i Aux Voltage Supply Roof fans Circuit Diagram EN Vanin Oleg 29 12 2016 Asikainen Mika 29 12 2016 ABB Drives F20N 1 F20N 2 F20L 2 F20L 1 F112 1 2 I I F110 1 2 I X21 5 I F111 1 2 I X21 6 X21 7 X26 2 1 2 3 4 5 6 7 RD YE WH BU BN BU GNYE 1 M G2...

Page 386: ...ACS880 104 INU Frames R1i R4i ZCU 14 Control unit 2 2 Roof fan control Circuit Diagram EN Vanin Oleg 29 12 2016 Asikainen Mika 29 12 2016 ABB Drives X26 3B 1B 2B A51 2 ZCU 14 CONTROL UNIT XPOW 1 2 24VDC GND1 INT_FAN GND1 INT_FAN_FB X208 1 2 3 R26 1 2 X51B 1B 2B X26 3B 1B 2B A51 3 ZCU 14 CONTROL UNIT XPOW 1 2 24VDC GND1 INT_FAN GND1 INT_FAN_FB X208 1 2 3 R26 1 2 X51B 1B 2B X26 3B 1B 2B A51 N ZCU 14...

Page 387: ... 24V 24V NO NC COM NO NC COM NO NC COM RELAY OUTPUT DESIGNATION RO1 RO3 250VAC 30VDC 6A AGND AGND 24VD DICOM 24VD GND1 MODULE CONNECTION X201 AI1 AI2 CURRENT VOLTAGE SELECTOR JUMPER JUMPER IN J1A CURRENT INPUT JUMPER IN J1B VOLTAGE INPUT JUMPER IN J2A CURRENT INPUT JUMPER IN J2B VOLTAGE INPUT J1B J1A AI1 J2B J2A AI2 DRIVE TO DRIVE LINK TERMINATION JUMPER TERMINATED NOT TERMINATED DEFAULT 5 DIOGND ...

Page 388: ... 026 12K X22 11 1 1J X22 1 1 1J X22 3 X22 11 2 12 1 13 RD10277 K26 12 14 11 026 14B Q11 13 14 001 2B CABINET ROOF FAN SUPPLY NOTE 400 600 mm IP20 IP42 CABINET FAN UNIT example 3AXD10000332272 020 026 020 DWG ACS880 104 INU R5i Aux Voltage Supply Roof fans Circuit Diagram EN Vanin Oleg 29 12 2016 Asikainen Mika 29 12 2016 F20N 1 F20N 2 F20L 2 F20L 1 F112 1 2 I I F110 1 2 I X21 5 I F111 1 2 I X21 6 ...

Page 389: ...U R5i ZCU 12 Control unit 2 2 Roof fan control Circuit Diagram EN Vanin Oleg 29 12 2016 Asikainen Mika 29 12 2016 X26 2B 1B 2B A41 2 ZCU 12 CONTROL UNIT XPOW 1 2 24VDC GND1 INT_FAN GND1 X210 1 2 3 R26 2 1 2 X51B 1B 2J 5J 6J 2B 3J 5J 6J X26 3B 1B 2B A41 3 ZCU 12 CONTROL UNIT XPOW 1 2 24VDC GND1 R26 3 1 2 X51B 1B 2J 4J 6J 2B 3J 4J 6J X26 4B 1B 2B A41 N ZCU 12 CONTROL UNIT XPOW 1 2 24VDC GND1 R26 4 1...

Page 390: ... INPUT JUMPER IN J2A CURRENT INPUT JUMPER IN J2B VOLTAGE INPUT J1B J1A AI1 J2B J2A AI2 DRIVE TO DRIVE LINK TERMINATION JUMPER TERMINATED NOT TERMINATED DEFAULT 5 DIOGND DI1 DI5 FLOATING POSITION J6A X208 1 2 INT_FAN 3 GND1 INT_FAN_FB INTERNAL FAN 1 X210 1 2 INT_FAN 3 GND1 INT_FAN_FB2 INTERNAL FAN 2 X209 1 2 INAIR_TEMP GND1 THERMISTOR FOR INCOMING AIR 10 37 20 20 2 3 XD2D 1 B A BGND SLOT3 20 24V OU...

Page 391: ...X21 1 2 X22 11 C4 T22 L PE N 230VAC 24VDC X22 PE2 20PE 1PE 20PE 2PE X22 1 D4 X22 11 J1 X25 204 X22 PE1 X25 211 X25 201 X22 1 J1 5 F22L 2 TO NEXT DRIVE UNIT F22N 2 TO NEXT DRIVE UNIT 24V CONTROL VOLTAGE DISTRIBUTION AUXILIARY VOLTAGE DISTRIBUTION X22 3 X22 11 1 12 F22L 1 FROM SUPPLY UNIT F22N 1 FROM SUPPLY UNIT 12 14 11 001 C12 24VM 8 001 D3 F112 1 2 I F110 1 2 I 24VP 7 001 D3 24VP 1 001 K4 24VM 1 ...

Page 392: ...ELECTOR JUMPER JUMPER IN J1A CURRENT INPUT JUMPER IN J1B VOLTAGE INPUT JUMPER IN J2A CURRENT INPUT JUMPER IN J2B VOLTAGE INPUT J1B J1A AI1 J2B J2A AI2 DRIVE TO DRIVE LINK TERMINATION JUMPER TERMINATED NOT TERMINATED DEFAULT 5 DIOGND DI1 DI5 FLOATING POSITION J6A X208 1 2 INT_FAN 3 GND1 INT_FAN_FB INTERNAL FAN 1 X210 1 2 INT_FAN 3 GND1 INT_FAN_FB2 INTERNAL FAN 2 X209 1 2 INAIR_TEMP GND1 THERMISTOR ...

Page 393: ...22N 2 TO NEXT DRIVE UNIT 24V CONTROL VOLTAGE DISTRIBUTION AUXILIARY VOLTAGE DISTRIBUTION X22 2 X22 11 1 12 F22L 1 FROM SUPPLY UNIT F22N 1 FROM SUPPLY UNIT 24VM 8 001 D3 24VP 1 001 J4 24VM 1 F112 1 2 I I F110 1 2 I 24VP 7 001 D3 3AXD10000029831 020 020 DWG ACS880 104 Auxiliary Voltage Distribution Frame R7i Circuit diagram EN Vanin Oleg 29 12 2016 Asikainen Mika 29 12 2016 ABB Drives K112 A1 A2 12 ...

Page 394: ...Frame R8i with DC switch disconnector Sheet 001 DC circuit 394 Circuit diagrams ...

Page 395: ...Frame R8i with DC switch disconnector Sheet 005 Inverter module Circuit diagrams 395 ...

Page 396: ...Frame R8i with DC switch disconnector Sheet 020 Auxiliary voltage distribution 396 Circuit diagrams ...

Page 397: ...Frame R8i with DC switch disconnector Sheet 040 Control unit Circuit diagrams 397 ...

Page 398: ...Frame R8i with DC switch disconnector Sheet 061 STO 398 Circuit diagrams ...

Page 399: ...Frame 2 R8i Sheet 001 DC circuit Circuit diagrams 399 ...

Page 400: ...Frame 2 R8i Sheet 005 Inverter modules 400 Circuit diagrams ...

Page 401: ...Frame 2 R8i Sheet 020 Auxiliary voltage distribution Circuit diagrams 401 ...

Page 402: ...Frame 2 R8i Sheet 040 Control unit 402 Circuit diagrams ...

Page 403: ...Frame 2 R8i Sheet 061 STO Circuit diagrams 403 ...

Page 404: ...404 Circuit diagrams ...

Page 405: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

Page 406: ...www abb com drives 3AUA0000104271H 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AUA0000104271 Rev H EN EFFECTIVE 2019 06 29 ...

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